Vortex MINI ROK Bedienungsanleitung
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VORTEX FACTORY: Via E. Fermi, 5 – 27040 Campospinoso (PV)– ITALY – Tel. +39 0385 765200
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VORTEX FACTORY: Via E. Fermi, 5 – 27040 Campospinoso (PV)– ITALY – Tel. +39 0385 765200
!
OTK KART GROUP srl
"#$!%&#!'()*#+#,!-.!/!01232!456"7886!9:*&;<#$=!>?78@A?&BC!DEF!2E2!.32G.2-!/!H$I!DEF!2E2!.32G.F3!
Rev. 30/09/15
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MINI!ROK!
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OWNER’S!
MANUAL!
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VORTEX FACTORY: Via E. Fermi, 5 – 27040 Campospinoso (PV)– ITALY – Tel. +39 0385 765200
!
VORTEX FACTORY: Via E. Fermi, 5 – 27040 Campospinoso (PV)– ITALY – Tel. +39 0385 765200
!
OTK KART GROUP srl
"#$!%&#!'()*#+#,!-.!/!01232!456"7886!9:*&;<#$=!>?78@A?&BC!DEF!2E2!.32G.2-!/!H$I!DEF!2E2!.32G.F3!
Rev. 30/09/15
INDICE!
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1.!GENERAL!INFORMATION!3!
-C-C!>+J*(%K<J#(+!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! E!
-C0C!'LMN(B;!!!!!!!!!!!!!E!
-CEC!'$O&JL!>+O(*M$J#(+!!!!!!!!!!!E!
-CGC!?&<P+#<$B!')&<#O#<$J#(+;!!!!!!!!!!G!
-C1C!')&<#$B!?&<P+#<$B!')&<#O#<$J#(+;!O(*!Q(M(B(R$J&%!6+R#+&!! ! ! ! G!
-C.C!4$<S$R#+R!!!!!!!!!!!!G!
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2.!ENGINE!ASSEMBLING!!!!!!!!!!!1!
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3.!ENGINE/CHASSIS!ASSEMBLY!!!!!!!!!-1!
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4.!STARTING!AND!BRAKE=IN!!!!!!!!!!00!
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5.!SERVICING!YOUR!ENGINE!!!!!!!!!!0E!
1C-C!T$#+J&+$+<&!'<P&%KB&!$+%!7%UK;JM&+J;!!!!!!!0E!
1C0C!?(*VK&!WP$*J!!!!!!!!!!!!0E!
1CEC!'#X&;!$+%!T&$;K*&;!!!!!!!!!!!0G!
1CGC!WP$#+!!!!!!!!!!!!!0G!
1C1C?P*(JJB&!W$NB&!!!!!!!!!!!!0G!
1C.C!W$*NK*&JJ(*!!!!!!!!!!!!0G!
1CYC!')$*S!4BKR!!!!!!!!!!!!01!
1C3C!6IP$K;J!!!!!!!!!!!!0.!
1CFC!WBKJ<P!$+%!'J$*J&*!Z&$*!!!!!!!!!!0.!
1C-2C!4#+#(+!!!!!!!!!!!!!03!
1C--CWLB#+%&*!Q&$%!!!!!!!!!!0F!
1C-0CWLB#+%&*!!!!!!!!!!!!!E2!
1C-EC4#;J(+!!!!!!!!!!!!!E-!
1C-GCW(++&<J#+R!5(%!!!!!!!!!!!E0!
1C-1C:(JJ(M!6+%!!!!!!!!!!!!E0!
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6.!ENGINE!EXPLODED!VIEW!AND!PARTS!LIST!!!!!!!EE!
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7.!CONTACTS!!
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VORTEX FACTORY: Via E. Fermi, 5 – 27040 Campospinoso (PV)– ITALY – Tel. +39 0385 765200
!
VORTEX FACTORY: Via E. Fermi, 5 – 27040 Campospinoso (PV)– ITALY – Tel. +39 0385 765200
!
OTK KART GROUP srl
"#$!%&#!'()*#+#,!-.!/!01232!456"7886!9:*&;<#$=!>?78@A?&BC!DEF!2E2!.32G.2-!/!H$I!DEF!2E2!.32G.F3!
Rev. 30/09/15
1.1. INTRODUCTION!
?P$+S!L(K!O(*!L(K*!)K*<P$;#+R!(O!$!"(*J&I!&+R#+&C!?P#;!M$+K$B!<(+J$#+;!#+O(*M$J#(+!(+!P([!J(!
P&B)!L(K*()&*!<B(JP#+R![P&+![(*S#+R!(+!L(K*!&+R#+&C!
A^;&!<$KJ#(+![P&+!P$+%B#+R!OK&BC!Z$;(B#+&!#;!OB$MM$NB&!$+%!&I)B(;#\&C!_P&+![(*S#+R![#JP!OK&B,!%(!
+(J!;M(S&!(*!K;&!#J!+&$*!O#*&!(*!OB$M&;C!7\(#%!$+L!;S#+!<(+J$<J!$+%!#+P$B#+R!OK&B!\$)(*;C!
A`&\&*!J(K<P!M(\#+R!)$*J;![P&+!JP&!&+R#+&!#;!*K++#+RC!!
A]K*#+R!()&*$J#(+!N(JP!&+R#+&!$+%!MKOOB&*,!N&<(M&!\&*L!P(JC!](!+(J!J(K<P!JP&M!$+%!%(!+(J!)B$<&!
$+LJP#+R!(+!JP&M!$OJ&*!()&*$J#(+C!!
A](!+(J!J(K<P!JP&!;)$*S!)BKR!(*!<$NB&C!>J!M$L!)*(\(S&!&B&<J*#<$B!;P(<S;C!
A^+%&*;J$+%!JP&!()&*$J#(+!(O!$BB!<(+J*(B;!$+%!B&$*+!P([!J(!;J()!JP&!&+R#+&!VK#<SBL!#+!<$;&!(O!
&M&*R&+<LC!
A](!+(J!K;&!JP&!&+R#+&
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VORTEX FACTORY: Via E. Fermi, 5 – 27040 Campospinoso (PV)– ITALY – Tel. +39 0385 765200
!
VORTEX FACTORY: Via E. Fermi, 5 – 27040 Campospinoso (PV)– ITALY – Tel. +39 0385 765200
!
OTK KART GROUP srl
"#$!%&#!'()*#+#,!-.!/!01232!456"7886!9:*&;<#$=!>?78@A?&BC!DEF!2E2!.32G.2-!/!H$I!DEF!2E2!.32G.F3!
Rev. 30/09/15
1.4. TECHNICAL!SPECIFICATIONS!
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!
WLB#+%&*!]#;)B$<&M&+J!9M$I=!
.2<<C!
WLB#+%&*!:(*&!9M$I=!
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4#;J(+!'J*(S&!
GE,22!MMC!
7%M#;;#(+!;L;J&M!
4#;J(+!4(*J!!
W((B#+R!'L;J&M!
H*&&!$#*!
W$*NK*&J(*!
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>R+#J#(+!'L;J&M!
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>R+#J#(+!?L)&!
]#R#J$B!
>R+#J#(+!?#M#+R!
E!MMC!
')$*S!4BKR!Z$)!
2,3!MMC!
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Ec!
6+R#+&!_&#RPJ!
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A7BB!;#X&;!$+%!M&$;K*&M&+J;!#+!JP#;!M$+K$B!$*&!&I)*&;;&%!#+!M&J*#<;C!
A7B[$L;!K;&!(*#R#+$B!"(*J&I!)$*J;!$+%!)*()&*!J((B;
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VORTEX FACTORY: Via E. Fermi, 5 – 27040 Campospinoso (PV)– ITALY – Tel. +39 0385 765200
!
VORTEX FACTORY: Via E. Fermi, 5 – 27040 Campospinoso (PV)– ITALY – Tel. +39 0385 765200
!
OTK KART GROUP srl
"#$!%&#!'()*#+#,!-.!/!01232!456"7886!9:*&;<#$=!>?78@A?&BC!DEF!2E2!.32G.2-!/!H$I!DEF!2E2!.32G.F3!
Rev. 30/09/15
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2. ENGINE!ASSEMBLING!
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!!In!order!to!perform!this!job,!you!will!need!the!following!tools:!
Compressed!air!
!
Allen!Wrench!
3!=!4!=!5!!=!6!=!8!mm!
Fixed!Wrench!
5!=!7!=!8!!=!10!–!14!=!17!mm!
Flat!Pliers!
!
Socket!Spanner!
11!mm!
Hooker!
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Straight!Ruler!
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Cross!Screwdriver!
!
Flat!Screwdriver!
!
Torque!Wrench!
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!
1!
!Compressed!air!
^+)$<S!JP&!&+R#+&!$+%!*&M(\&!$+L!)$<S$R#+R!
M$J&*#$B!(+!#JC!
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!
!
!
!
!
!
2!
!6mm!Allen!Wrench!
8$L!JP&!&+R#+&!(+!#J;!;#%&!$+%!$JJ$<P!JP&!&+R#+&!
M(K+J!J(!JP&!&+R#+&!N$;&
!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! !
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VORTEX FACTORY: Via E. Fermi, 5 – 27040 Campospinoso (PV)– ITALY – Tel. +39 0385 765200
!
VORTEX FACTORY: Via E. Fermi, 5 – 27040 Campospinoso (PV)– ITALY – Tel. +39 0385 765200
!
OTK KART GROUP srl
"#$!%&#!'()*#+#,!-.!/!01232!456"7886!9:*&;<#$=!>?78@A?&BC!DEF!2E2!.32G.2-!/!H$I!DEF!2E2!.32G.F3!
Rev. 30/09/15
3!
6+R#+&!_P&&BN$;&!T&$;K*&M&+J;!#+!<$;&!L(K!
+&&%!J(!%*#BB!L(K*!&+R#+&!M(K+JC!
!
!
4!
4*&)$*&!JP&!JP*&&!;#B&+J!NB(<S;,
!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! !
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VORTEX FACTORY: Via E. Fermi, 5 – 27040 Campospinoso (PV)– ITALY – Tel. +39 0385 765200
!
VORTEX FACTORY: Via E. Fermi, 5 – 27040 Campospinoso (PV)– ITALY – Tel. +39 0385 765200
!
OTK KART GROUP srl
"#$!%&#!'()*#+#,!-.!/!01232!456"7886!9:*&;<#$=!>?78@A?&BC!DEF!2E2!.32G.2-!/!H$I!DEF!2E2!.32G.F3!
Rev. 30/09/15
6!
!10mm!Fixed!Wrench!
T(K+J!JP&!<(#Ba;!N*$<S&J!)B$J&
!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! !
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VORTEX FACTORY: Via E. Fermi, 5 – 27040 Campospinoso (PV)– ITALY – Tel. +39 0385 765200
!
VORTEX FACTORY: Via E. Fermi, 5 – 27040 Campospinoso (PV)– ITALY – Tel. +39 0385 765200
!
OTK KART GROUP srl
"#$!%&#!'()*#+#,!-.!/!01232!456"7886!9:*&;<#$=!>?78@A?&BC!DEF!2E2!.32G.2-!/!H$I!DEF!2E2!.32G.F3!
Rev. 30/09/15
9!
!!!!10mm!Fixed!Wrench!
!!!!!!!!!!!!!!!4!mm!Allen!Wrench!
T(K+J;!JP&!OK&B!)KM)C!
H#I!#+!N&J[&&+!JP&!;K))(*J!N*$<S&J!$+%!
JP&!OK&B!)KM),!(+&!1MM!$+%!(+&!
-2MM!;)$<&*C!
H#I!$#*N(I!N*$<S&J!$B;(,!NL!K;#+R!(+&!
1MM!$+%!(+&!-2MM!;)$<&*!$+%!.MM!
;<*&[,
!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! !
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VORTEX FACTORY: Via E. Fermi, 5 – 27040 Campospinoso (PV)– ITALY – Tel. +39 0385 765200
!
VORTEX FACTORY: Via E. Fermi, 5 – 27040 Campospinoso (PV)– ITALY – Tel. +39 0385 765200
!
OTK KART GROUP srl
"#$!%&#!'()*#+#,!-.!/!01232!456"7886!9:*&;<#$=!>?78@A?&BC!DEF!2E2!.32G.2-!/!H$I!DEF!2E2!.32G.F3!
Rev. 30/09/15
!
12!
Flat!Screwdriver!
aC!5&M(\&!JP&!)B$;J#<!<$)!O*(M!#+B&J!M$+#O(B%C!
!
bC!5&M(\&!<$*NK*&JJ(*!O*(M!#J;!N(IC!!
!
cC!H#J!JP&!<B$M)!)*(\#%&%!J(R&JP&*
!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! !
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VORTEX FACTORY: Via E. Fermi, 5 – 27040 Campospinoso (PV)– ITALY – Tel. +39 0385 765200
!
VORTEX FACTORY: Via E. Fermi, 5 – 27040 Campospinoso (PV)– ITALY – Tel. +39 0385 765200
!
OTK KART GROUP srl
"#$!%&#!'()*#+#,!-.!/!01232!456"7886!9:*&;<#$=!>?78@A?&BC!DEF!2E2!.32G.2-!/!H$I!DEF!2E2!.32G.F3!
Rev. 30/09/15
15!
Cross!Screwdriver!
5&M(\&!JP&!J()!(O!JP&!<$*NK*&JJ(*!NL!
K+;<*&[#+R!JP&!J[(!;<*&[;C!!
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16!
>+;&*J!JP&!JP*(JJB&!<$NB&!#+J(!JP&!&BN([!(+!J()!
(O!JP&!<$*NK*&JJ(*
