Vulcan-Hart ET8 Leitfaden

VULDHI

SERVICE

PARTS

MANUAL

FOR

ELECTRIC

CONVECTION

OVENS

MODELS;

ET8,

ET8R,

ETH8,

ETH8R,

ET88,

ET88R,

ETH88,

ETH88R,

ET10,

ET10R,

ETH10,

ETH10R,

ET1010,

ET101R,

ETH101,

ETH11R

(208/240,

480,440,

220/380

VOLTS

ALL

PHASES)

VULCAN-HART

COMPANY,

P.O.

BOX

696

LOUISVILLE,

40201-0696,

TEL

(502)

778-2791

FORM

F-30519

Rev.

(10-91)

(Fwmerly

115725)

SERVICE

AND

PARTS

MANUAL

ET8.

ET10

SERIES

ELECTRIC

CONVECTION

OVENS

INDEX

PLEASE

KEEP

THIS

MANUAL

FOR

FUTURE

REFERENCE

Your

Vulcan

oven

produced

with

quality

workmanship

performance

.The

manufacturer

suggests

that

you

andmaterisJ.

Pr<^erinstallation,usageandmaintenance

thoroughly

read

this

entire

manual

and

carefully

your

oven

will

result

many

years

satisfactory

alt

the

instructions

provided.

DESCRIPTION

PAGE

INDEX

TROUBLESHOOTING

GUIDE

4.5

GENERAL

SERVICE

INFORMATION

PARTS

DESCRIPTION

AND

REPLACEMENT

7-10

SWITCH

PANEL

7,8

MASTER

SWITCH

OVEN

INDICATOR

LIGHT

THERMOSTAT

LOAD

CONTROL

INDICATOR

LIGHT

LOAD

CONTROL

TIMER

(ONE-

FIVE-HOUR

MODELS)

AUXILIARY

FAN

SWITCH

OVEN

LAMP

SWITCH

BLOWER

MOTOR

OVEN

LIGHTS

OVEN

HEATING

ELEMENTS

DOOR

SWITCH

POWER

PANEL

ASSEMBLY

CONTACTOR

RELAY

BUZZER

CIRCUIT

BREAKER

TRANSFORMER

REPUCEMENT

PARTS

LIST

11-30

TROUBLESHOOTING

GUIDE

WARNING:

CERTAIN

PROCEDURES

THIS

SECTION

REQUIRE

ELECTRICAL

TESTS

MEASUREMENTS

WHILE

POWER

APPLIED

THE

MACHINE.

EXERCISE

EXTREME

CAUTION

ALL

TIMES.

TEST

POINTS

ARE

NOT

EASILY

ACCESSIBLE,

DISCCWNECT

POWER,

ATTACHTEST

EQUIPMENT.

AND

REAPPLY

POWER

TEST.

This

section

provides

guide

for

troubleshooting

and

covets

some

the

common

problems

with

the

equipment.

Servicing

personnel

need

become

familiar

with

the

draiit

aid

the

components

order

able

also

logics^

sequence

troubleshooting

and

repair

malfunctions

not

mentioned

the

following

paragraphs.

The

instruments

necessary

for

troubleshooting

are:

.C.

Voltmeter

measure

line

voltages

480

volts.

A.C.

Ammeter

mes^ure

line

currents

160

amps

for

208

volt,

1-phase

model.

Accurate

thermometerto

measure

oven

temperature

500®F.

the

following

paragraphs,

the

voltmeter

used

measure

the

voltage

between

phases

240,

440,

480

volt

and

between

1-phase

and

nmibal

220/380

and

240/415

volt

supplies.

not

measure

the

voltage

the

chassis

ground.

For

the

sake

simplicity,

when

the

measured

voltage

referred

208

volt,

assumed

that

the

supply

208

volt.

When

supply

240

220,

the

measured

voltage

should

also

240

220-

also

assumed

that

flie

voltage

rating

the

oven

matches

exactly

(within

the

allowable

supply

tolerance)

that

the

field

supply.

Refer

the

appropriate

wiring

diagram.

With

the

main

power

and

oven

circuit

breakers

ON,

the

master

switch

turned

ttie

position,

and

the

oven

door

closed,

tiie

following

conditions

may

occun

PROBLEM

CORRECTION

PROCEDURE

blower.

heat.

Depress

oven

light

swteh

turn

timer

knob

tij

“0"

position.

light

comes

and

buzzer

sounds,

Step

not,

Step

Measure

voltage

between

leads

and

master

switch.

208

volts,

measure

voltage

across

and

22.

208

volts,

chedc

for

bad

connection

switch

terminal.

voltage,

check

for

tripped

15-amp

breaker

bad

connection

the

breaker.

Turn

load

control

HI.

load

control

indicator

light

Rt,

chedi

Mower

motor

relay.

indicator

light

not

iit,

depress

auxOtary

fan

switch.

blower

comes

on,

door

switch

needs

adjusted

(see

PARTS

DESCRIPTION

AND

REPLACEMENT

this

manual).

not.

check

for

proper

connections

door

switch

leads

12,13,14.

Btower

(with

auxiliary

fan

switch

de-energized),

but

heat.

Turn

thermostat

knob

about

SSO^F.

oven

indicator

Mght

lit,

foltow

Step

not,

Step

Measure

voltage

between

the

phases

load

side

contactor.

208

volts

exist,

check

heating

elements

connecting

leads.

voltage,

check

voltage

supply

side

contactor.

208

volts,

contactor

bad.

voltage.

ched<

main

circuit

breakers

and

supply

voltage.

Check

voltage

contactor

coil

teiminals.

208

vMts

eost,

Mjt

contactor

does

not

pull

in,

contactor

bad.

voltage,

check

voltage

across

terminals

and

toad

control

switdi.

208

volts,

look

for

bad

connection

leads

and

61.

voltage,

check

load

control

switch.

PROBLEM

CORRECTION

PROCEDURE

Only

one

side

oven

heats

Check

oven

circuit

breaker

and

contactor

leads

going

the

cool

side,

up.

Check

heating

elements.

Oven

heats

very

slowly

Check

for

tripped

breakers,

supply

voltage,

contactor

heating

elements,

with

food

it.

Compare

amp

reading

each

phase

lead

with

the

expected

nominal.

They

should

match

closely.

Oven

heats

properly

Meals

containing

excessive

moisture

can

cause

temperature

drop.

Also,

when

empty,

but

soon

excess

load

can

cause

temperature

drop.

The

K.W.

rating

the

oven

may

food

put

it,

temperature

not

adequate

properly

handle

type

quantity

food

the

oven,

drops

and

oven

never

Remember

that

the

larger

the

quantity

food,

the

higher

the

setting

should

recovers.

the

load

control

switch.

Oven

temperature

does

not

Place

temperature

measuring

device

center

rack.

Allow

thermostat

correspond

with

thermostat

cycle

least

times.

thermostat

setting

and

thermometer

reading

not

setting.

correspond

within

20®F,

recalibrate

thermostat

described

PARTS

DESCRIPTION

AND

REPLACEMENT

section

this

manual.

Oven

temperature

keeps

thermostat

Indicator

light

cycles

and

off,

check

contactor

(contacts

increasing

beyond

setting

welding).

thermostat

light

remains

ON,

check

thermostat

(contacts

tiiermostat.

welding).

With

master

sv/ftch

OFF,

Check

contactor

(contacts

welded

shut)

for

shorted

heating

element

oven

heats

up.

ground

(the

short

could

either

internally

within

ttie

element

externally

through

the

connecting

leads

the

elements).

Motor

turns

off

and

The

internal

thermal

protector

the

motor

sensing

too

high

automatically

comes

back

temperature

which

caused

by:

after

few

minutes.

High

current

—

check

for

clockwise

rotation

shaft,

for

any

binding

shaft

blower

wheel

(wheel

should

rotated

freely

hand

touch).

none

the

above,

check

for

problem

vwth

motor.

High

ambient—check

for

hot

air

leakage

from

inside

oven

back

through

light

motor

housings.

Check

see

hot

air

blowing

motor

from

adjacent

equipment.

Check

for

proper

ventilation

the

area.

NOTE;

Occasionally

the

overcurrent

affects

the

circuit

breaker

(15

amp

breaker)

before

does

the

thermal

protector,

and

the

circuit

breaker

will

keep

tripping

the

OFF

position.

GENERAL

SERVICE

INFORMATION

WARNING:

THE

OVEN

AND

ITS

PARTS

ARE

HOT;

USE

CARE

WHEN

OPERATING,

CLEANING

AND

SERVICING

THE

OVEN.

Vulcan

electnc

ovens

are

manufaclured

for

use

with

the

voltage

specified

the

rating

plate

which

mounted

above

the

switch

panel.

All

double

stack

oven

rating

plat^

list

total

K.W.

rating

for

both

ovens

each

rating

plate.

For

installation

procedires

tfie

United

States

^erica,

refer

the

National

Electrical

Code,

^Si/NFPA

No.

(latest

edition).

Before

loading,

set

the

load

control

dial

flie

proper

setting

for

product

being

cooked.

OPENING

OVEN

DOORS

WARNING:

NOT

STAND

DIRECTLY

FRONT

THE

OVEN

WHILE

OPENING

THE

OVEN

DOOR.

ALTHOUGH

OPENING

THE

OVEN

DOOR

WILL

AUTOMATICALLY

SHUT

THE

FAN

OFF.

SOME

HEAT

ESCAPES.

STEP

AWAY

AVOID

HOT

AIR.

Before

opening

oven

doors,

fMJsh

auxiliary

fan

switch

OFF

position.

BACK-UP

THERMOSTAT

All

ET10,

ET1

OR,

ET1010

aid

ET101R

ovens

employ

bad<-up

thermostat.

Should

the

primary

thermostat

fall,

the

badc-up

thermostat

set

open

550®F

aid

reclose

when

the

oven

temperature

cools

400'‘F.

CONVERTING

ET8

ET8R

OVENS

ET88

ET88R

WARNING:

DISCONNECT

ELECTRICAL

POWER

SUPPLY

AND

PLACE

TAG

THE

DISCONNECT

SWITCH

INDICATE

YOU

ARE

WORKING

THE

CIRCUIT.

ET8

and

ET8R

ovens

(single

section

oven)

are

constructed

similarly

tee

top

section

ET88

and

ET88R

ovens.

order

ainvert

ET8

ET8R

ET88

ET88R

(double

section)

the

fi^,

disconnect

the

electrical

supply

leads

from

the

old

oven

and

move

the

oven

away.

Locate

the

new

oven

(ET8

ET8R.

bottom

section)

the

desired

location

and

mount

the

old

ET8

ET8R

top

the

new

oven,

foltawing

installation

instructions

the

Installation

and

Operation

Maiual.

220^80

240/415

volt

models,

the

oven

r^iaates

either

220

240

volts

between

the

neutral

and

tee

phase

leads:

therefore,

essential

that

the

neutral

wire,

independent

from

grounding

wire

which

used

ground

the

oven

frame,

included

the

main

supply

leads.

PARTS

DESCRIPTION

AND

REPLACEMENT

WARNING;

DISCONNECT

THE

ELECTRICAL

POWER

SUPPLY

AND

PUCE

TAG

THE

DISCONNECT

SWITCH

INDICATE

YOU

ARE

WORKING

THE

CIRCUIT.

SWITCH

PANEL

order

replace

the

components

the

switch

panel,

first

taJte

off

the

protective

bade

cover

removing

the

four

screws

both

sides

that

mount

the

cover

the

switch

panel.

Reinstall

the

back

cover

after

repair

work

completed.

Master

Switch

The

master

switch

the

main

ON-OFF

D.P.S.T.

(double-pole,

single-throw)

switdi

providing

the

supply

voltage

the

controls.

replace,

remove

back

cover

from

switch

panel.

Locate

toggle

switch

from

back

control

panel.

Note

switch

wire

connections.

Remove

wire

connections.

Remove

toggle

switch

holding

nut

from

front

control

panel.

Pull

switch

tiirough

back

control

panel.

Install

new

switch

reassemble

control

panel.

Oven

Indicator

Light

indicates

that

the

oven

has

not

reached

the

thermostat

diai

setting

and

calling

for

heat

Light

OFF

indicates

that

the

set

temperature

has

been

reached

and

that

the

heating

elements

are

de¬

energized.

replace,

procedure

described

MASTER

SWITCH

section

above.

Thermostat

S.P.S.T.

{single-pole,

single-throw)

sn^

action

switch

controls

the

temperature

the

oven

from

200‘’F

SOO^F.

The

normally

closed

contacts

the

thermostat

provide

power

the

coil

the

heating

element

contactor

long

the

heat

needed.

Once

the

set

temperature

reached,

the

contacts

open,

de¬

energizing

the

contactor

coil.

replace

the

thermostat

remove

the

thermostat

bulb

from

its

two

retaining

clips

located

the

right

rear

the

oven

cavity,

push

the

bulb

and

the

capillary

tube

through

the

grommet

the

cavity

w^l,

remove

the

knob

and

the

two

mounting

screws

and

pull

the

thermostat

off

the

back

the

panel.

For

calibration

check,

use

calibrated

potentiometer

with

the

thermocouple

located

the

center

the

center

rack.

Set

the

dial

mid-range

temperature

and

allow

the

oven

cycle

least

three

times.

measured

temperature

outside

20'*F

the

dial

setting,

remove

the

thermostat

Imob

and

recalibrate

turning

screw

"A”

clodwise

decrease

temperature

counterclockwise

increase

temperature.

turn

screw

“A”

causes

temperature

shift

35®F

(Fig,

1).

PL-501191

Load

Control

Indicator

Light

Similar

the

Oven

Indicator

Light

construction,

the

light

indicates

that

the

load

control

switch

operating

between

the

and

positions.

Unlike

ttie

Oven

Indicator

Light,

this

light

remains

even

when

the

set

terr^rature

reached.

Load

Control

D.P.S.T.

cycling

switch

which

varies,

according

Its

setting,

the

percent

on-time

the

output

shown

below:

DIAL

SETTING

PERCENT

ON-TIME

Hl-

MED+

MED

MED-

LO+

OFF

100%

83%

72%

60%

48%

37%

27%

The

load

control,

shown

schematically

(Fig.

2),

connected

series

with

the

thermostat,

thus

providing

variable

rate

temperature

rise

reach

the

thermostat

setting,

well

maintaining

the

final

set

temperature.

Therefore,

with

load

control

set

LO,

will

t^e

much

longer

readi

desired

temperature

than

with

setting

HI.

The

cooking

chart

the

Installation

and

Operation

Manual

shows

the

necessary

dial

setting

for

different

food

products.

LQJtCt

{

fOJOttm

tamiiam

vt\

«OUE3I09

replace,

remove

the

knob

and

the

locknut.

reinstall,

make

sure

the

dimples

the

face

the

switch

fall

the

slot

the

switch

panel

order

prevent

from

rotating.

Timer

(One-

Five-Hour

Models)

The

normdiy

open

and

common

contacts

the

electric

timer

are

connected

together,

en^tzing

the

timer

motor

when

the

knob

set

the

desired

pcsriWon.

Once

the

timer

completes

its

set

interval

(returns

ttie

zero

mark),

the

common

terminal

disconnects

from

the

timer

motor

(shuts

the

motor

off)

and

connects

with

the

buzzer.

The

buzzer

will

continue

sound

until

the

knob

manually

turned

flie

HOLD

position

where

all

contacts

are

opened

(timer

motor

and

buzzer

turned

off).

(Fig.

replace,

remove

the

knob

and

the

locknut

Reinstall

same

the

Load

Control.

Auxiliary

Fan

Switch

D.P.S.T,

switdi

whkrfi,

when

depressed,

energizes

relay

which

overrides

the

door

interlock,

allowing

the

blower

operate

with

the

oven

door

opened.

replace

the

switch,

compress

the

spring

dips

the

top

and

bottom

the

switch

while

forcing

out

the

front

the

switch

panel.

Oven

Lamp

Switch

Similar

construction

the

Auxiliary

Fan

Switch.

The

switch

turns

the

two

interior

lights.

replace,

the

same

procedure

for

ttie

Auxiliary

Fan

Switch.

Schematic

Load

Control

Connection

Fig.

Rear

View

Schematic

Compon^t

Fig.

BLOWER

MOTOR

The

blower

motor

has

internal

thermal

protection,

and

its

sealed

bearings

not

require

any

lubrication.

The

rrK)unting

the

blower

assembly

allows

servicing

from

inside

the

oven

follows:

Remove

fan

cover.

Loosen

set

screw

the

airotor

with

Allen

wrendi.

Pull

airotor

forward

off

the

motor

shaft

with

wheel

puller.

Remove

the

four

nuts

holding

the

motor

mounting

plate.

Pull

ttie

motor

assembly

forward

and

reset

cavity

bottom.

Remove

the

junction

box

cover

and

the

supply

leads.

Reset

the

motor

its

back.

Remove

the

four

flat

head

screws,

lockwashers,

nuts

and

spacers

used

fasten

the

motor

mounting

plate

the

motor.

The

motor

suitable

for

connection

two

different

voltage

supplies.

Check

the

connection

instruction

inside

the

motor

junction

box

cover

assure

proper

connection

for

the

available

voltage

supply.

The

direction

rotation

clockwise

viewed

from

front

the

oven.

The

-phase

motois

are

internally

designed

for

clockwise

rotation.

3-phase

motors,

interchange

any

two

supply

leads

convert

counterdockwlse

clockwise

rotation.

Remove

the

two

screws

holding

the

side

liner.

Pull

the

liner

backward

and

out

Remove

the

element

clamp

covers

holding

the

element

the

oven

side.

10.

Remove

the

three

screws

holding

the

element

bracket

the

top.

11.

Remove

the

element

and

the

wires

down

from

the

top

the

oven.

12.

Remove

the

connecting

supply

lead.

OVEN

LIGHTS

The

two

watt.

120

volt

bulbs

£U'e

connected

series

these

electric

ovens.

replace

lamps,

remove

the

four

mounting

bolts

holding

the

lamp

window

assembly

from

the

rear

the

unit.

Both

the

lamp,

well

the

socket

can

now

serviced.

Make

sure

the

replacement

lamp

high

temperature

type

and

not

larger

than

watts.

OVEN

HEATING

ELEMENTS

The

three

heating

elements

mounted

each

side

the

oven

behind

the

perforated

side

liner

can

sen/iced

from

inside

the

oven

follows:

Remove

the

two

screws

holding

the

liner.

Pull

tfie

liner

backward

and

out.

Remove

the

element

damp

covers

holding

element

the

oven

side.

Remove

the

three

screws

holding

the

element

bracket

the

top.

Remove

the

element

and

the

wres

down

from

the

top

the

oven.

DOOR

SWITCH

With

the

oven

door

dosed,

the

normally

open

contact

the

door

switch

dosed

providing

power

the

element

and

motor

controls.

When

the

door

opens,

tiie

normally

open

contact

de-energized,

and

the

element

contactor

and

the

blower

are

turned

off.

adjust

replace

the

door

switch,

remove

the

two

mounting

screws

the

underside

the

top

finishing

piece.

Depress

the

door

catches

inside

the

top

channel

and

pull

the

top

finishing

piece

off.

The

door

switch

controlled

cam-type

device

mounted

the

top

the

right

hinge

pin.

The

cam

must

actuate

the

door

switch

when

the

door

approximately

away

from

being

dosed.

replace

the

door

switch,

remove

the

mounting

screws

the

door

switch

support

bracket

and

remove

the

switch

from

the

bracket.

POWER

PANEL

ASSEMBLY

Contactor

The

4-pole

(208,240

volt

models)

and

3-pole

(220/380,

240/415

480

volt

models)

contactors,

when

energized

the

thermostat

and

load

control,

provide

power

the

heating

eiemente.

reji^ace,

remove

the

two

mounting

screws

and

disconnect

the

leads.

Relay

The

S.P.D.T.

relay

provides

power

the

blower

motor

(on

units

equipped

with

the

auxiliary

fan

switch)

order

override

the

door

interlock.

replace,

compress

the

^ing

clips

ttie

top

and

bottom

the

switch

while

forcing

out

the

front

the

smtdi

panel.

Buzzer

Signalled

the

timer,

the

buzzer

sounds

when

the

preset

time

completed.

replace,

cut

both

wires

approximately

from

the

buzzer

strip

the

ends.

Remove

the

brad^et

holding

the

buzzer.

Install

the

new

buzzer

with

its

mounting

bracket

and

lead,

and

connect

the

wires

writh

wire

nuts.

Circuit

Breaker

The

15-amp

circuit

breakers

(two

breakers

208,240

volt,

and

one

breaker

220/380,24(^415

volt

models)

tile

right

side

provide

protection

for

the

control

dnajlt

and

tile

motor.

The

50-amp

breakers

the

left

are

for

protection

the

heating

elements.

The

drcuit

breakers

have

internal

time

delay.

They

detect

short

circuit

overload

condition

the

equipment

and

trip

the

OFF

position.

TRANSFORMER

The

control

transformer

used

step

down

the

available

supply

voltage

from

480

volts

120

volts

for

the

use

the

control

and

oven

light

drcuits.

The

jumper

straps

(or

wires)

are

used

set

the

input

and

output

voltages

the

required

voltage.

Rg.

schematic

showing

the

connection

used.

replacing

the

old

transformer

with

the

new

one,

take

care

the

required

connection

accurately.

REPLACEMENT

PARTS

LIST

(All

Electric

Ovens)

REPLACEMENT

PARTS

ORDERING

The

following

Information

must

accompany

replacement

parts

order

cannot

filled.

Model

and

st^e

serial

number.

Voltage

and

phase.

Appliance

finish,

permafinish,

stainless

steel,

etc.

(if

applicadDle

part

replaced).

This

information

can

found

the

rating

plate

the

oven.

Parts

may

ordered

from

your

dealer,

service

agency,

the

factory.

Orders

the

factory

shouid

addressed

shown

below.

Forf

urther

information

concerning

parts,

ordering

location,

contact:

Vulcan-Hart

Company

3600

North

Point

Blvd.

Baltimore,

21222.

ALL

SERVICE

PERSONNEL

WHEN

SERVICING

THIS

EQUIPMENT,

USE

ONLY

CONTROLS

ORIGINALLY

SUPPLIED

THIS

EQUIPMENT

VULCAN-HART

COMPANY.

NOT

SUBSTITUTE.

SUBSTITUTION

CONTROLS

STATED

ABOVE

WILL

AUTOMATICALLY

VOID

THIS

WARRANTY

AND

THE

CERTIFICATION

ASSOCIATED

WITH

THIS

EQUIPMENT.

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