Vulcan-Hart K20EL Bedienungsanleitung

INSTALLATION &

OPERATION MANUAL

FORM 35457 (10-09)

ELECTRIC

STATIONARYAND

TILTING KETTLES

MODEL MIL

K20EL 136073

K40EL 136074

K60EL 136075

K20ETL 136077

K40ELT 136078

K60ELT 136079

For additional information on Vulcan-Hart or to locate an authorized parts

and service provider in your area, visit our website at www.vulcanhart.com

VULCAN-HART

DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC

WWW.VULCANHART.COM

3600 NORTH POINT BLVD.

BALTIMORE, MD 21222

150

120

vacpsi

K40EL

— 2 —

ELECTRIC STATIONARY KETTLES

IMPORTANT FOR YOUR SAFETY

THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO

INSTALL ELECTRICAL EQUIPMENT, WHO SHOULD PERFORM THE INITIAL

FIELD START-UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS

MANUAL.

: Improper installation, adjustment,

alteration, service or maintenance can cause property

damage, injury or death. Read the INSTALLATION,

OPERATION and MAINTENANCE instructions

thoroughly before installing or servicing this equipment.

— 3 —

ELECTRIC STATIONARY KETTLES

CONTENTS

IMPORTANT FOR YOUR SAFETY ................................................................................................2

INSTALLATION, OPERATION AND MAINTENANCE OF

K20EL/ELT, K40EL/ELT AND K60EL/ELT ELECTRIC KETTLES .........................................4

GENERAL ...................................................................................................................................4

MODEL CHART .........................................................................................................................4

DATA PLATE LOCATION .......................................................................................................... 4

INSTALLATION ................................................................................................................................. 5

UNPACKING ...............................................................................................................................5

INSTALLATION CODES AND STANDARDS ...........................................................................5

LOCATION ..................................................................................................................................5

Stationary Kettle ................................................................................................................... 5

Tilting Kettle .......................................................................................................................... 5

MINIMUM CLEARANCE REQUIREMENTS and

RECOMMENDED FLOOR DRAIN LOCATIONS ..................................................................... 6

INSTALLATION PROCEDURE ................................................................................................. 6

Electrical Connection ...........................................................................................................6

Electrical Specifications ...................................................................................................... 6

OPERATION .................................................................................................................................... 8

VENTING .....................................................................................................................................8

RESERVOIR JACKET WATER LEVEL CHECK .....................................................................8

DAILY OPERATION ................................................................................................................... 8

TILTING KETTLES ..................................................................................................................... 8

CONTROLS AND INDICATORS............................................................................................... 8

CLEANING ........................................................................................................................................ 9

2" & 3" COMPRESSION VALVE CLEANING INSTRUCTIONS ............................................... 9

PLUG VALVE CLEAINING INSTRUCTIONS ........................................................................... 10

STAINLESS STEEL EQUIPMENT CARE AND CLEANING ................................................... 11

MAINTENANCE ............................................................................................................................. 13

VENTING .................................................................................................................................. 13

FILLING THE RESERVOIR JACKET ..................................................................................... 13

TROUBLESHOOTING .................................................................................................................. 14

SERVICE AND PARTS INFORMATION ...................................................................................... 15

— 4 —

ELECTRIC STATIONARY KETTLES

SAVE THESE INSTRUCTIONS

FOR FUTURE USE

GENERAL

Vulcan Steam Jacketed Kettles are produced

with quality workmanship and material. Proper

installation, usage and maintenance will result

in many years of satisfactory performance. It

is suggested that you thoroughly read this

entire manual and carefully follow all of the

instructions provided.

MODEL CHART

Model Gallons Quarts Liters

K20EL, K20ELT 20 80 76

K40EL, K40ELT 40 160 152

K60EL, K60ELT 60 240 227

Fig. 1 Typical Stationary Kettle

INSTALLATION, OPERATION AND MAINTENANCE

OF K20EL/ELT, K40EL/ELT AND K60EL/ELT

ELECTRIC KETTLES

DATA PLATE LOCATION

The data plate stating the model number,

serial number and the electrical characteristics

is located on the back of Control Panel. The

National Board Data Plate is located on the

lower skirt.

Fig. 2 Data Plate Location

— 5 —

ELECTRIC STATIONARY KETTLES

INSTALLATION

LOCATION

Stationary Kettle

Position the kettle in its final location. Check that

there are sufficient clearances for operating and

servicing the kettle, and proper clearance of the

cover when raised. The kettle draw-off valve

should be located near a floor drain.

Tilting Kettle

Position the kettle in its final installed location to

provide drainage directly below pour path, with

sufficient rear clearance from the wall to allow

the kettle to tilt completely without obstruction.

UNPACKING

This kettle was inspected before leaving the

factory. The transportation company assumes

full responsibility for safe delivery upon

acceptance of the shipment.

Immediately after unpacking, check for

possible shipping damage. If kettle damage is

found, save the packaging material and

contract the carrier within 15 days of delivery.

INSTALLATION CODES

AND STANDARDS

In the United States, Vulcan kettles must be

installed in accordance with:

1. State and local codes

2. NFPA Standard NFPA-96, Vapor Removal

from Cooking Equipment, latest edition,

available from the National Fire Protection

Association, Batterymarch Park, Quincy,

MA 02269

3. National Electrical Code (ANSI/NFPA

No.70, latest edition) available from the

National Fire Protection Association

(NFPA), Batterymarch Park, Quincy, MA

02269

In Canada, Vulcan kettles must be installed in

accordance with:

1. Local codes

2. Canadian Electrical Code (CSA C22.2

No.3, latest edition) available from the

Canadian Standards Association, 5060

Spectrum Way, Mississauga, Ontario,

Canada L4W 5N6

— 6 —

ELECTRIC STATIONARY KETTLES

MINIMUM CLEARANCE

REQUIREMENTS AND RECOMMENDED

FLOOR DRAIN LOCATIONS

No side and back clearance required, except

for operation and service requirements.

Fig 3. Floor Drain Location

INSTALLATION PROCEDURE

Level the kettle by making necessary

adjustments using the flanged feet.

1. Place a spirit level on the rim of the kettle

with the cover open. Adjust the feet to level

the kettle left-to-right and front-to-back.

2. Mark anchoring hole locations through the

flanged feet.

3. With hole location marked, drill holes to

accommodate 5/16" studs.

4. Reposition the kettle.

5. Bolt the kettle down and apply an NSF

approved silicone sealant around the

bolt heads and flange making contact

with floor surface. Wipe off excess

sealant immediately.

— 7 —

ELECTRIC STATIONARY KETTLES

ELECTRICAL SPECIFICATIONS

Amperage per Line Minimum

MODEL kW PHASE Circuit Ampacity

208V 240V 480V 208V 240V 480V

K20EL/ELT 12 1 57.7 – – 75 – –

3 33.3 – 14.4 45 – 20

16 1 – 66.7 – – 85 –

3 – 38.5 – – 50 –

K40EL/ELT 18 3 50.0 43.3 21.7 65 55 30

K60EL/ELT

K40EL/ELT 24 3 66.6 57.7 28.9 85 75 40

K60EL/ELT

K60EL/ELT 33 3 91.6 79.4 39.7 115 100 50

ELECTRICAL CONNECTION

: Electrical and ground-

ing connections must comply with appli-

cable portions of the National Electric

Code and/or other local electrical codes.

Disconnect

electrical power to the

machine and follow Lockout/

Tagout procedures.

1. Open the control box.

2. Using the wiring diagram for reference,

connect electric supply to terminal block.

— 8 —

ELECTRIC STATIONARY KETTLES

OPERATION

: The kettle and its parts

are hot. Use care when operating, clean-

ing or servicing the kettle.

VENTING

Whilethekettle is cold, check the vacuum/pressure

gauge. The gauge should be in the vacuum zone

measuring between 20 to 30 in. Hg (84 to 100kPa).

If not, there is air in the jacket and it must be

removed by venting for proper heating. Perform

the VENTING procedure located in the

MAINTENANCE section of this manual.

RESERVOIR JACKET

WATER LEVEL CHECK

During use, the reservoir water level must be

maintained high enough to submerge the

heating elements. If the low water light is

illuminated during use, perform the FILLING

THE RESERVOIR JACKET procedure located

in the MAINTENANCE section of this manual.

DAILY OPERATION

1. Press the power switch to the ON position.

2. Preheat the kettle by placing the thermostat

knob at Simmer/Boil (desired setting) and

wait until the temperature light cycles off.

Food products with milk or egg base should

be placed into a cold kettle before cooking.

Avoid sudden contact of these food

products to a hot kettle surface because

they stick to the surface.

3. Pour the food to be cooked into the kettle.

TILTING KETTLES

The low water indicator light (red) should not

be lit when kettle is in upright position during

operation. This light indicates that the elements

have been automatically shut off by the kettle’s

safety circuity. It is, however, normal for the

low water light (red light) to come on when the

kettle is in a tilited posistion.

150

120

vacpsi

Fig. 4 Kettle Controls

CONTROLS AND INDICATORS

CONTROL FUNCTION

Vacuum Indicates the vacuum (in

Pressure inches) and pressure

Gauge ( in PSI) inside the

kettle jacket.

Thermostat Regulates kettle temperature

Knob from warm to a rolling boil.

Low Water When lit, indicates

Indicator insufficient water in the

(Red) kettle jacket and the sensing

probe has interrupted power

supply to the controls and to

the heating element.

Power ON/OFF Controls power to the kettle.

Switch

Power ON When lit, indicates

Indicator machine on/powered.

(Amber)

Heater When lit, indicates the

Light (Amber) heating element is turned on.

— 9 —

ELECTRIC STATIONARY KETTLES

CLEANING

: The kettle and its

parts are hot. Use care when operating,

cleaning or servicing the kettle.

NOTICE: Never spray the exterior of

the kettle or control box with

water under any condition.

Failure to comply will void

the warranty.

The kettle interior and exterior should be

thoroughly washed after each use when a

different food is to be cooked next or when

cooking is completed for the day.

1. Add water to the kettle for cleaning and to

prevent residue from drying and sticking to

the inside of the kettle.

2. Loosen stuck-on food by allowing it to

soak at a low temperature setting.

Never use harsh or corrosive cleaning

chemicals.

Never scrape the inside of the kettle with

abrasive cleansers, metal tools or steel

scouring pads, which will scratch the surface,

spoil the appearance and make it more difficult

to thoroughly clean.

3. Add mild detergent and scrub the kettle

interior with a nylon brush.

4. Thoroughly rinse the interior and dry with a

soft cloth.

5. Rinse the exterior and dry with a soft cloth.

2" & 3" COMPRESSION VALVE

CLEANING INSTRUCTIONS

Daily Before Operation

Install draw-off valve assembly:

1. Apply PetroGel lubricant to valve stem

threads, “O” ring, rubber plug face and

large nut threads.

2. Thread the valve stem into bonnet till valve

can be pulled through bonnet.

3. Insert assembly into valve body.

4. Install large nut hand tight.

5. Install valve handle, lock washer and nut

onto the valve stem.

6. Turn valve handle clockwise until closed.

Do not overtighten.

Daily After Use

Remove draw-off valve stem assembly for

cleaning.

1. Turn the valve handle counterclockwise

until it stops.

2. Pull the valve handle back until it stops.

3. Turn large bonnet retaining nut

counterclockwise until the valve stem

assembly is loose.

4. Pull the assembly straight out of the valve

body.

5. Remove the stem from the bonnet.

6. Wash valve body and steam assembly

with mild soap and water.

7. Leave assembly apart to air dry.

Fig. 6 Compression Valve

— 10 —

ELECTRIC STATIONARY KETTLES

PLUG VALVE CLEAINING

INSTRUCTIONS

Daily Before Operation

Install draw off valve plug:

1. Apply PetroGel lubricant to valve tapered

face.

2. Holding the valve handle, slide the plug

down into the valve body.

3. Install the bottom washer, making sure to

align the key with the groove in the valve

plug.

4. Install the retaining ring and hand tighten.

NOTE: If the valve is hard to open the ring has

been overtightened.

Daily After Use

Remove draw-off valve plug for cleaning.

1. Unscrew the retaining ring and remove it

and the bottom washer.

2. Pull the valve plug straight up to remove

from valve body.

3. Wash valve body, plug, washer and

retaining ring with mild soap and water.

4. Leave assembly apart to air dry.

NOTE: 1. Care should be taken not to

scratch, ding or dent the valve

plug to prevent valve leakage.

2. If multiple kettles are in use care

should be taken keep each plug

separate and returned to its

original valve body.

Valve Plug

Valve Body

Bottom Washer

Retaining Ring

Fig. 7 Plug Valve

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