Vulcan-Hart GPC12 Bedienungsanleitung

GPC SERIES GAS PASTA COOKERS

MODELS

GPC12

ML-126881

GPC12S

ML-126883

VULCAN-HART

DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC

F-31173 Rev. A (02-04)

INSTALLATION &

OPERATION MANUAL

For additional information on Vulcan-Hart or to locate an authorized parts

and service provider in your area, visit our website at www.vulcanhart.com

P.O. BOX 696, LOUISVILLE, KY 40201-0696

TEL. (502) 778-2791

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IMPORTANT FOR YOUR SAFETY

THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL GAS

EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD START-UP AND

ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL.

POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE

EVENT THE SMELL OF GAS IS DETECTED. THIS INFORMATION CAN BE OBTAINED

FROM THE LOCAL GAS SUPPLIER.

IMPORTANT

IN THE EVENT A GAS ODOR IS DETECTED, SHUT

DOWN UNITS AT MAIN SHUTOFF VALVE AND

CONTACT THE LOCAL GAS COMPANY OR GAS

SUPPLIER FOR SERVICE.

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE OR OTHER

FLAMMABLE VAPORS OR LIQUIDS IN THE

VICINITY OF THIS OR ANY OTHER APPLIANCE.

WARNING

IMPROPER INSTALLATION, ADJUSTMENT,

ALTERATION OR MODIFICATION, SERVICE OR

MAINTENANCE CAN CAUSE PROPERTY

DAMAGE, INJURY OR DEATH. READ THE

INSTALLATION, OPERATING AND MAINTENANCE

INSTRUCTIONS THOROUGHLY BEFORE

INSTALLING OR SERVICING THIS EQUIPMENT.

IN THE EVENT OF A POWER FAILURE, DO NOT

ATTEMPT TO OPERATE THIS DEVICE.

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TABLE OF CONTENTS

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Unpacking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Installation Codes and Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Gas Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Gas Pressures and Orifices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Testing the Gas Supply System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Leveling the Pasta Cooker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Flue Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Plumbing Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Water Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Drain Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Before First Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Using the Pasta Cooker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Swivel Head Faucet (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

High Limit Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Overflow/Skim Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Deliming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Service and Parts Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

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Installation, Operation and Care of

MODEL GPC SERIES GAS PASTA COOKER

KEEP THESE INSTRUCTIONS FOR FUTURE USE

GENERAL

Your Vulcan Gas Pasta Cooker is produced with quality workmanship and material. Proper installation,

usage and maintenance of your pasta cooker will result in many years of satisfactory performance.

It is suggested that you thoroughly read this entire manual and carefully follow all of the instructions

provided.

Each gas burner tube has 30,000 BTU input rating.

Model GPC12S is equipped with a chill tank (no burners) which is plumbed to both hot and cold water.

The chill tank is used for cooling pasta quickly. It is the same width as the pasta cooker.

Model No. Tubes BTU Input Width

GPC12 3 90,000 151/2" (394 mm)

GPC12S 3 90,000 31" (787 mm)

Standard Features include:

• stainless steel tank, sides, door, and flue wrap

• mechanical thermostat

• electronic ignition

Model GPC12S is equipped with a foam zone overflow strainer. All models are equipped with a basket

hanger.

Optional accessories for all models include a basket hanger and stainless steel legs.

Optional accessories for only Model GPC12S include a stainless steel vat cover/tray, and a faucet

assembly.

The retherm basket with portion cups allows reheating of 12 servings at a time. The portion cups hold

a serving-size portion.

Accessories Factory Installable

(Must be requested at the time the original cooker is ordered.)

Basketlift

Cooker/Chill Tank Combo

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Accessories Field Installable

Casters Round Angel Hair Pasta Baskets (set of 6)

Bulk Single Cook Basket Bulk Single Angel Hair Pasta Basket

Retherm Basket S/S Vat Cover/Tray (Cooker/Chill Tank Combo Only)

Portion Cups (set of 12) Spray Assembly (Cooker/Chill Tank Combo Only)

Retherm Basket with cups

INSTALLATION

Before installing, verify that the type of gas supply (natural or propane) and electrical service agree with

the specifications on the rating plate which is located on the inside of the door panel. If the supply and

equipment requirements do not agree, contact your dealer or Vulcan-Hart immediately.

UNPACKING

Immediately after unpacking, check for possible shipping damage. If the pasta cooker is found to be

damaged, save the packaging material and contact the carrier within 15 days of delivery.

Do not use the door or its handle to lift or move the pasta cooker.

For pasta cookers shipped on a pallet: Before removing the cooker from the pallet, assemble

casters or legs (see ASSEMBLY in this manual).

The pasta cooker is shipped without the swivel head attached. Look for the swivel head in the tank of

the cooker and screw it onto the faucet before hooking up the water.

LOCATION

Do not install pasta cooker next to a deep fat fryer because a splash-over of water into the hot oil may

cause a flash fire.

The equipment must be kept free and clear of combustible substances.

The pasta cooker, when installed, must have minimum clearance from combustible construction of 6"

(152 mm) from the sides and 6" (152 mm) from the rear. Clearance requirement from non-combustible

construction is 0" at the sides and rear. The pasta cooker may be installed on combustible floors.

The installation location must allow adequate clearances for servicing and proper operation.

A minimum front clearance of 36" (914 mm) is required.

The pasta cooker must be installed so that the flow of combustion and ventilation air will not be

obstructed. Adequate clearance for air openings into the combustion chamber must be provided.

Make sure there is an adequate supply of air in the room suitable for the amount of combustion gas

feeding the burners.

Do not permit fans to blow directly at the pasta cooker. Avoid open windows next to the pasta cooker.

Avoid wall-type fans which create air cross currents within the room.

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INSTALLATION CODES AND STANDARDS

Your Vulcan-Hart gas pasta cooker must be installed in accordance with:

In the United States of America:

1. State and local codes.

2. National Fuel Gas Code, ANSI-Z223.1 (latest edition), available from the American Gas Association,

Inc., 1515 Wilson Blvd., Arlington, VA 22209.

3. National Electrical Code ANSI/NFPA-70 (latest edition). Copies may be obtained from the National

Fire Protection Association, Batterymarch Park, Quincy, MA 02269.

In Canada:

1. Local codes.

2. CAN/CGA-B149.1 (latest edition) Natural Gas Installation Code.

3. CAN/CGA-B149.2 (latest edition) Propane Installation Code, available from the Canadian Standards

Association, 178 Rexdale Blvd., Etobicoke, Ontario, Canada M9W 1R3.

4. Canadian Electric Code, CSA Standard C22.2 No.3 (latest edition). Copies may be obtained from

The Canadian Standards Association, 178 Rexdale Blvd., Etobicoke, Ontario, Canada M9W 1R3.

ASSEMBLY

The cooker must be restrained to prevent tipping when installed in order to avoid the splashing of hot

liquid. The means of restraint may be the manner of installation, such as connection to a battery of

appliances or installing the cooker in an alcove, or by separate means, such as adequate ties.

Legs

1. Position the pasta cooker in an open space near the final installation area.

2. Tilt pasta cooker on its side. Be careful not to scratch the finish.

3. Thread legs into mounting holes provided on the bottom of the pasta cooker by screwing in a

clockwise rotation until tightened.

4. Carefully raise pasta cooker to its normal position and place it in the installing location.

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Casters

1. Position the pasta cooker in an open space near the final installation area.

2. Tilt pasta cooker on its side. Be careful not to scratch the finish.

3. Thread casters into mounting holes provided on the bottom of the pasta cooker by screwing in a

clockwise rotation until tightened.

4. Carefully raise pasta cooker to its normal position and place it in the installing location.

NOTICE: When the pasta cooker is mounted on casters, it must be installed with the casters supplied,

a connector (not supplied by Vulcan-Hart) complying with either ANSI Z21.69 (latest edition) or CAN/

CGA-6.16 (latest edition), and a quick disconnect device complying with either ANSI Z21.41 (latest

edition) or CAN1-6.9 (latest edition). It must also be installed with restraining means to guard against

transmission of strain to the connector, as specified in the appliance manufacturer's instructions.

Attach the restraining device at the rear of the oven. (Fig. 1).

Provide a gas line strain relief to limit movement of the pasta cooker without depending on the

connector and any quick-disconnect device or its associated piping to limit the pasta cooker's

movement. Attach the strain relief to the rear of the pasta cooker (Fig. 1).

Should it be necessary to disconnect the gas line strain relief, turn off the gas supply before

disconnection. Reconnect this restraint before turning the gas supply on and returning the pasta

cooker to its installation position.

Fig. 1

Instructions for installing casters to the pasta cooker are included with the casters. Pasta cooker/chill

tank combination units are shipped with legs or casters already assembled.

STRAIN RELIEF

FITTING FOR GAS LINE

THIS SIDE ONLY.

(Strain relief fitting

supplied by Vulcan-Hart.

Chain to be supplied by

others.)

PL-51493

– 8 –

GAS CONNECTIONS

CAUTION: Gas supply connections and any pipe joint compound used must be resistant to the

action of propane gases.

Codes require that a gas shutoff valve be installed in the gas line ahead of the pasta cooker.

Connect gas supply to the pasta cooker. The gas inlet is located at the rear of the pasta cooker on the

lower right when facing the rear of the machine.

The gas supply line must be at least the equivalent of 1/2" (13 mm) iron pipe. If using the optional quick-

disconnect flex hose, 3/4" (19 mm) iron pipe must be used unless 3/4" to 1/2" (19 to 13 mm) reducing fittings

are used. Make sure the pipes are clean and free of obstructions, dirt, and piping compound.

WARNING: PRIOR TO LIGHTING, CHECK ALL JOINTS IN THE GAS SUPPLY LINE FOR LEAKS.

USE SOAP AND WATER SOLUTION. DO NOT USE AN OPEN FLAME.

After piping has been checked for leaks, all piping receiving gas should be fully purged to remove air.

GAS PRESSURES AND ORIFICES

The standard orifices are set at 4" W.C. (Water Column) (1 kPa) manifold pressure for natural gas and

10" W.C. (Water Column) (2.5 kPa) manifold pressure for propane gas. A pressure regulator is

supplied as part of the gas control valve.

TESTING THE GAS SUPPLY SYSTEM

When test pressures exceed 1/2psig (3.45 kPa), the pasta cooker and its individual shutoff valve must

be disconnected from the gas supply piping system.

When test pressures are 1/2psig (3.45 kPa) or less, the pasta cooker must be isolated from the gas

supply system by closing its individual manual shutoff valve.

LEVELING THE PASTA COOKER

Once gas connections have been made:

1. Place a spirit level on top of the pasta cooker.

2. Adjust the legs or casters to ensure that the pasta cooker is level front-to-back and side-to-side

in the final installed position.

Adjust casters:

1. Loosen the set screws in the caster extension.

2. Adjust the height.

3. Tighten the set screws.

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FLUE CONNECTIONS

The pasta cooker must be located under a hood which has an adequate connection to an exhaust duct.

The hood must extend 6" (152.4 mm) beyond the sides of the pasta cooker.

Adequate ventilation must be provided and must comply with NFPA Standard #96 (latest edition), and

with local codes.

Clearance above the pasta cooker should be adequate for products of combustion to be removed

efficiently. An 18" (457 mm) minimum clearance should be maintained between the flue vent and the

filters of the hood venting system.

Never make flue connections directly to the pasta cooker. DO NOT obstruct the flow of flue gases from

the flue duct located on the rear of the pasta cooker.

Adequate air should be provided in the kitchen to replace air taken out by the ventilating system. This

will prevent the pasta cooker from being affected by a reduced atmospheric pressure.

It is recommended that the flue gases be ventilated to the outside of the building through a ventilation

system installed by qualified personnel.

Information on the construction and installation of ventilating hoods may be obtained from the standard

for "Vapor Removal from Cooking Equipment," NFPA No. 96 (latest edition), available from the

National Fire Protection Association, Batterymarch Park, Quincy, MA 02269.

ELECTRICAL CONNECTIONS

WARNING: ELECTRICAL AND GROUNDING CONNECTIONS MUST COMPLY WITH THE NATIONAL

ELECTRICAL CODE AND/OR OTHER LOCAL CODES.

WARNING: APPLIANCES EQUIPPED WITH ELECTRICAL SUPPLY CORD(S) ARE PROVIDED

WITH A THREE-PRONG GROUNDING PLUG WHICH MUST BE CONNECTED TO A PROPERLY

GROUNDED RECEPTACLE. IF THE RECEPTACLE IS NOT THE PROPER GROUNDING TYPE,

CONTACT AN ELECTRICIAN. DO NOT REMOVE THE GROUNDING PRONG FROM THE PLUG.

The pasta cooker is equipped with a 120 Volt / 60 Hz. / 1 Phase cord and plug which requires only that

it be plugged into a properly grounded 120 volt receptacle.

Do not connect the pasta cooker to electrical supply until after gas connections have been made.

The wiring diagram is located on the inside of the door panel.

– 10 –

PL-41145

WATER QUALITY

The water supply connected to this pasta cooker should contain no more than 2.0 grains of hardness

per gallon with pH from 6.5 to 8.0. This degree of hardness and pH can easily be obtained with the use

of a properly maintained water softener.

Water supplies vary from one location to another. A local water treatment specialist should be

consulted before installing the pasta cooker.

Untreated water contains scale producing minerals which can precipitate onto the surfaces in the

cooker and its components. This can result in early component failure and reduced product life.

Strainers and filters will NOT remove minerals from the water. Refer to DELIMING in this manual.

DRAIN CONNECTIONS

The pasta cooker 1" NPT Discharge Drain Pipe must be connected to the floor drain of the installation

site.

1. For standard discharge connection, using 1" NPT pipe directing the discharge drain from the

front of the cooker straight down into the floor. An alternate rear drain diverter method may also

be used. It is recommended that when using the diverter method a 1" capped tee be installed

for ease of cleaning. This method entails 1" pipe and fittings from the discharge at the front of

the unit to a rear drain. It will be necessary to use a combination of 1" tee, elbows and nipples

to access the drain location (the installer must determine what will be required).

PLUMBING CONNECTIONS

WARNING: PLUMBING CONNECTIONS MUST COMPLY WITH APPLICABLE SANITARY, SAFETY

AND PLUMBING CODES.

A3/4" (19 mm) male hose connection is provided at the rear of the pasta cooker. On single body pasta

cookers GPC12, the water connection hookup is located in the rear of the cooker, in the leg channel

of the base frame. Note that the GPC12 models have only a hot water valve on the front control panel;

therefore, it is recommended that the hot water rear connection hookup be used.

The double body pasta cookers GPC12S, have hot

and cold water valves and should be hooked up

utilizing the appropriate rear connections as shown in

Fig 2.

A water hammer arrestor (meeting ASSE-1010

Standard) must be supplied (by other than Vulcan-

Hart Company) in the water supply line at the service

connection.

Fig. 2

MODEL GPC12S

Andere Handbücher für GPC12

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