Wacker Neuson M1500 Bedienungsanleitung
Operator’s manual
Drive motor M1500, M2500
for modular internal vibrator HMS
Model M1500, M2500
Document 5100020149
Issue 06.2015
Version 03
Language en
100_0000_0001.fm 2
Manufacturer
Wacker Neuson Produktion GmbH & Co. KG
Preußenstraße 41
80809 München
www.wackerneuson.com
Tel.: +49-(0)89-354 02-0
Fax: +49-(0)89-354 02-390
Translation of the original operator’s manual in German
Inhaltsverzeichnis
5100011253IVZ.fm 3
1 Preface ....................................................................................................................................5
2 Introduction ............................................................................................................................6
2.1 Application of the manual ............................................................................................................ 6
2.2 Storage location of the manual .................................................................................................... 6
2.3 Accident Prevention Regulations................................................................................................. 6
2.4 Additional information .................................................................................................................. 6
2.5 Target group ................................................................................................................................ 6
2.6 Explanation of symbols................................................................................................................ 6
2.7 Wacker Neuson Contact partner ................................................................................................. 7
2.8 Limitation of liability...................................................................................................................... 7
2.9 Product identification of the machine........................................................................................... 7
3 Security ..................................................................................................................................8
3.1 Policy ........................................................................................................................................... 8
3.2 Qualification of the operating personnel .................................................................................... 10
3.3 Protection equipment................................................................................................................. 10
3.4 Transport ................................................................................................................................... 11
3.5 Operating safety ........................................................................................................................ 11
3.6 Safety when operating hand-held equipment ............................................................................ 12
3.7 Safety when operating electrical equipment .............................................................................. 12
3.8 Safety when operating modular internal vibrators ..................................................................... 14
3.9 Maintenance .............................................................................................................................. 14
4 General Power Tool Safety Warnings ................................................................................15
5 Safety and information labels ............................................................................................18
6 Setup and function ..............................................................................................................19
6.1 Standard package ..................................................................................................................... 19
6.2 Application ................................................................................................................................. 19
6.3 Application area ......................................................................................................................... 19
6.4 Mode of operation...................................................................................................................... 19
7 Components and operator's controls ................................................................................20
7.1 Components and operator's controls of the drive motor............................................................ 20
7.2 Components of the HMS ........................................................................................................... 20
7.3 Components of the flexible shaft (optional) ............................................................................... 21
7.4 Components of the vibrator head (optional) .............................................................................. 21
8 Transport, entire system (HMS) .........................................................................................22
9 Assembly of the HMS ..........................................................................................................23
9.1 Pre-assemble the vibrator head................................................................................................. 23
10 Operation ..............................................................................................................................25
10.1 Before commissioning ............................................................................................................... 25
10.2 Commission ............................................................................................................................... 25
10.3 Decommissioning ...................................................................................................................... 27
11 Maintenance .........................................................................................................................28
11.1 Qualification of the maintenance personnel............................................................................... 28
11.2 Maintenance schedule............................................................................................................... 28
11.3 Maintenance work...................................................................................................................... 29
12 Troubleshooting ..................................................................................................................34
13 Permissible combinations ..................................................................................................35
13.1 Drive motor – Flexible shaft – Vibrator head ............................................................................. 35
Inhaltsverzeichnis
5100011253IVZ.fm 4
14 Disposal ................................................................................................................................36
14.1 Disposal of waste electrical and electronic equipment .............................................................. 36
15 Accessories .........................................................................................................................37
16 Technical data ......................................................................................................................38
16.1 Drive motor ................................................................................................................................ 38
16.2 Flexible shaft-E (optional) .......................................................................................................... 38
16.3 Flexible shaft-S (optional) .......................................................................................................... 39
16.4 Vibrator head standard (optional) .............................................................................................. 39
16.5 Vibrator head HA (optional) ....................................................................................................... 40
16.6 Extension cable ......................................................................................................................... 40
17 Glossary ...............................................................................................................................42
1 Preface
100_0000_0002.fm 5
1 Preface
This operator's manual contains information and procedures for the safe operation and safe
maintenance of your Wacker Neuson machine. For your own safety and to protect against injuries, you
must thoroughly read the safety instructions, familiarize yourself with them and observe them at all times.
This operator's manual is not a manual for extensive maintenance or repair work. Such work must be
carried out by the Wacker Neuson service department or by certified technically trained personnel.
When building this machine, great value was placed on the safety of its operator. However, an improper
operation or improper maintenance can pose hazards. Please operate and maintain your
Wacker Neuson machine in accordance with the information in this operator's manual. It will reward your
attention by providing you with a trouble-free operation and high availability.
Defective machine parts must be replaced immediately!
Please contact your Wacker Neuson contact partner for questions regarding operation or maintenance.
All rights are reserved, in particular the right of duplication and distribution.
Copyright 2015 Wacker Neuson Produktion GmbH & Co. KG
This operator's manual - even in part - may only be reproduced, used, processed, copied or distributed
with the expressed, prior written consent from Wacker Neuson.
Any type of reproduction, distribution or storage on data carriers in any form or type that is not approved
by Wacker Neuson represents a violation of the valid copyright and will be prosecuted.
We reserve the express right to technical changes that are used to improve our machines or raise the
safety standard, even without special notice.
2 Introduction
100_0000_0013.fm 6
2 Introduction
2.1 Application of the manual
This manual is to be considered as part of the machine and must be securely stored for the entire service
life. This manual is to be passed on to each subsequent owner or user of this machine.
2.2 Storage location of the manual
This manual is a component of the machine and must be stored in the immediate vicinity of the machine
so as to be accessible to personnel at all times.
If the manual is lost or a second copy of this manual is needed, there are two options to obtain a
replacement:
Download from the Internet - www.wackerneuson.com
Contact a Wacker Neuson contact partner.
2.3 Accident Prevention Regulations
In addition to the notes and safety instructions in this manual, the local accident prevention regulations
and the national industrial safety regulations also apply.
2.4 Additional information
This manual applies to various machine types from one product series. For this reason, some
illustrations may vary slightly in appearance from the acquired machine. In addition, version-specific
components may be described that are not included in the standard package.
The information contained in this manual is based on machines that were manufactured at the time of
printing. Wacker Neuson reserves the right to make unannounced modifications to this information.
It must be ensured that possible modifications or supplements on the part of the manufacturer are
introduced in this manual immediately.
2.5 Target group
People who work with this machine must be trained regularly regarding the dangers of handling the
machine.
This operator's manual is intended for the following people:
Operating personnel:
These people are instructed in the machine and are informed of possible dangers in the event of
improper behavior.
Technically trained personnel:
These people have a professional training as well as additional knowledge and experience. They are
able to evaluate the tasks assigned to them and recognize potential dangers.
2.6 Explanation of symbols
This manual contains particularly emphasized safety instructions in the categories: DANGER,
WARNING, CAUTION and NOTE.
Before all work on and with this machine, the notes and safety instructions must have been read and
understood. All notes and safety instructions in this manual must also be passed on to the maintenance,
repair and transport personnel.
DANGER
This combination of the symbol and signal word indicates a hazardous situation that will
result in death or serious injury if not avoided.
WARNING
This combination of the symbol and signal word indicates a hazardous situation that can
result in death or serious injury if not avoided.
2 Introduction
100_0000_0013.fm 7
2.7 Wacker Neuson Contact partner
Depending on your country, your Wacker Neuson contact partner is Wacker Neuson service, a
Wacker Neuson affiliate or a Wacker Neuson dealer.
On the Internet under www.wackerneuson.com.
The manufacturer's address is found at the beginning of this manual.
2.8 Limitation of liability
For the following violations, Wacker Neuson dismisses any liability for personal injury or material
damage:
Failure to observe this manual.
Application in accordance with the intended purpose.
Application of untrained personnel.
Use of spare parts and accessories that are not approved.
Improper handling.
Structural modifications of any kind.
Failure to observe the "general terms and conditions" (GT&C).
2.9 Product identification of the machine
Data of the nameplate
The nameplate contains information that uniquely identifies this machine. This information is required for
ordering spare parts and when inquiring about technical issues.
Enter the information about the machine in the following table:
CAUTION
This combination of the symbol and signal word indicates a possible hazardous situation
that can result in minor injury and damage to the machine if not avoided.
NOTE
Supplementary information.
Item Designation Your information
1 Group and model
2 Year of manufacture
3 Serial number
4 Version number
5 Item number
3 Security
100_0101_si_0007.fm 8
3Security
3.1 Policy
Prior Art
The equipment is built according to prior art and the recognized technical safety rules. Nevertheless,
improper use can result in hazards to life and limb of the user or third parties or to damage to the
equipment and other material assets.
Proper use
The equipment may only be used for the operation of flexible shafts and vibrator heads.
The equipment may only be combined with permissible components.
The equipment may only be operated with flexible shafts and vibrator heads permitted by Wacker
Neuson.
The equipment may not be used for the following purposes:
The connection of non-permissible components.
Operation without a flexible shaft and vibrator head.
Other special applications must be tested and released by Wacker Neuson.
Use in accordance with the intended purpose also includes the observation of all notes in this operator's
manual as well as complying with the prescribed care and maintenance instructions.
Any other or exceeding use is considered improper. The manufacturer's liability and warranty are
canceled for any damage resulting from improper use. The risk lies entirely with the operator.
Structural changes
Do not carry out any structural changes without written approval from the manufacturer. You will thereby
be endangering your safety and the safety of others! Additionally, the manufacturer's liability and
warranty will be canceled.
In particular, the following cases are considered structural changes:
Opening the device and permanent removal of components that originate from Wacker Neuson.
Installing new components that do not originate from Wacker Neuson or are not comparable in the
design system and quality of the original parts.
Attaching accessories that do not originate from Wacker Neuson.
You can safely install spare parts that originate from Wacker Neuson.
You can safely attach accessories that are available for your equipment in the Wacker Neuson product
range. To do so, please refer to the attachment regulation in this operator's manual.
For example, do not drill into the housing to attach signs. Water can enter into the housing and damage
the equipment.
Prerequisite for operation
The flawless and safe operation of the equipment requires the following:
Proper transport, storage and assembly.
Careful operation.
Careful care and maintenance.
Operation
Only operate the equipment in accordance with the intended purpose and in a technically flawless
condition.
Only operate the equipment in a safety and hazard-conscious manner and with all protective devices.
Do not change or bypass any protective devices.
Before beginning work, check the effectiveness of the operator's controls and protective devices.
Never operate the unit in explosive environments.
Supervision
Never leave equipment running without supervision!
3 Security
100_0101_si_0007.fm 9
Maintenance
Regular maintenance work is required for a flawless and permanent functioning of the equipment.
Neglected maintenance reduces the equipment's safety.
The prescribed maintenance intervals must be strictly observed.
Do not use the equipment if maintenance or repairs are needed.
Faults
In the event of malfunctions, you must immediately switch the equipment off and secure it.
Immediately rectify faults that can impair safety!
Have damaged or defective components replaced immediately!
You can find more information in the chapter Troubleshooting.
Spare parts, accessories
Only use spare parts from Wacker Neuson or such spare parts that are comparable in the design system
and quality of the original parts.
Only use accessories by Wacker Neuson.
Non-observance cancels out any liability.
Disclaimer
For the following violations, Wacker Neuson dismisses any liability for personal injury or material
damage:
Structural change.
Improper use.
Non-observance of this operator's manual.
Improper handling.
Using spare parts that do not originate from Wacker Neuson or are not comparable in the design
system and quality of the original parts.
Using accessories that do not originate from Wacker Neuson.
Operator’s manual
Always keep the operator's manual readily available on the equipment or at the place of application of
the equipment.
If you should lose the operator's manual or require another copy, please contact your Wacker Neuson
contact partner or download the operator's manual from the Internet (www.wackerneuson.com).
Hand over this operator's manual to every other operator or subsequent owner of the equipment.
Country-specific regulations
Also observe country-specific regulations, standards and guidelines for accident prevention and
environmental protection, such as dealing with hazardous substances and wearing personal protection
equipment.
Supplement the operator's manual with additional instructions on taking operational, regulatory, national
or generally applicable safety guidelines into consideration.
Operating elements
Always keep the equipment's operator's controls dry, clean and free from oil and grease.
Operator's controls, such as the ON/OFF switch, throttle control handles, etc. may not be locked,
manipulated or changed without permission.
Check for damage
Check the shutdown equipment at least once per shift for externally visible damage and deficiencies.
Do not operate the equipment if damage or deficiencies are discernible.
Have damage and deficiencies rectified immediately.
3 Security
100_0101_si_0007.fm 10
3.2 Qualification of the operating personnel
Qualification of the operator
Only technically trained personnel may start and operate the equipment. In addition, the following
conditions apply:
They are physically and mentally suitable.
They are trained in the independent operation of the equipment.
They are trained how to use the equipment in accordance with the intended purpose.
They are familiar with the necessary safety devices.
They are authorized to operate equipment and systems independently according to the standards of
safety engineering.
They are appointed by the contractor or operator to independently work with the equipment.
Faulty operation
In the event of faulty operation, misuse or operation by untrained personnel, dangers threaten the health
of the operator or third parties as well as the condition of the device or other material assets.
User responsibilities
The user must make the operator's manual available to the operator and ensure that the operator has
read and understood them.
Recommendations for work
Please observe the following recommendations:
Only work in a good physical condition.
Work attentively, especially at the end of working hours.
Do not work with the equipment when you are tired.
Perform all work calmly, cautiously and carefully.
Never work under the influence of alcohol, drugs or medication. Your vision, reactivity and judgment
may be impaired.
Work so that no third parties are harmed.
Make sure that there are no people or animals in the danger area.
3.3 Protection equipment
Working clothes
The clothing should be appropriate, i.e. tight fitting, but not cumbersome.
Generally, do not have any long hanging hair, loose clothing or jewelry (including rings) during on
construction sites. There is a risk of injury, for example from being snagged or pulled in on moving
equipment parts.
Only wear flame-resistant working clothing.
Personal Protection Equipment
Use personal protection equipment in order to avoid injuries and health hazards:
Safety shoes.
Work gloves made from sturdy material.
Overalls made from sturdy material.
Protective helmet.
Ear protection.
Facial protection.
Eye protection.
Ear protection
With this equipment, it is possible to exceed the permissible, country-specific noise limit (personal rating
level). This is why you may have to wear ear protection under certain circumstances. You can find the
exact value in the chapter Technical data.
Work particularly cautiously and pay attention when wearing ear protection, as your ability to hear
noises, such as screams or signal tones, is restricted.
Wacker Neuson recommends always wearing ear protection.
Dieses Handbuch passt für folgende Modelle
1
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