Wacker Neuson Cub 300 HD Bedienungsanleitung

Indirect-fired Air

Heaters

Cub 200/300/300 HD

OPERATOR’S MANUAL

0170893en 006

0809

0170893EN

Foreword

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1 Foreword

CALIFORNIA

Proposition 65 Warning:

Engine exhaust, some of its constituents, and certain vehicle

components, contain or emit chemicals known to the State of

California to cause cancer and birth defects or other reproductive

harm.

This manual provides information and procedures to safely operate

and maintain this Wacker Neuson model. For your own safety and

protection from injury, carefully read, understand and observe the

safety instructions described in this manual.

Keep this manual or a copy of it with the machine. If you lose this

manual or need an additional copy, please contact Wacker Neuson

Corporation. This machine is built with user safety in mind; however, it

can present hazards if improperly operated and serviced. Follow

operating instructions carefully! If you have questions about operating

or servicing this equipment, please contact Wacker Neuson

Corporation.

The information contained in this manual was based on machines in

production at the time of publication. Wacker Neuson Corporation

reserves the right to change any portion of this information without

notice.

All rights, especially copying and distribution rights, are reserved.

No part of this publication may be reproduced in any form or by any

means, electronic or mechanical, including photocopying, without

express written permission from Wacker Neuson Corporation.

Any type of reproduction or distribution not authorized by Wacker

Neuson Corporation represents an infringement of valid copyrights

and will be prosecuted. We expressly reserve the right to make

technical modifications, even without due notice, which aim at

improving our machines or their safety standards.

WARNING

Foreword

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Notes:

Table of Contents

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1. Foreword 3

2. Safety Information 7

2.1 Operating Safety .................................................................................. 7

2.2 Operator Safety while using Combustion Burners ............................... 8

2.3 Service Safety ...................................................................................... 8

2.4 Label Locations .................................................................................. 10

2.5 Label Descriptions .............................................................................. 11

3. Operation 15

3.1 System Description ............................................................................ 15

3.2 Installing the Lift Brackets .................................................................. 15

3.3 System Component Locations ........................................................... 16

3.4 Mounting the Handle and Base Assembly ......................................... 17

3.5 Machine Location ............................................................................... 18

3.6 Suggested Venting ............................................................................. 18

3.7 Connecting Power to the Machine ..................................................... 20

3.8 Preliminary Checks ............................................................................ 20

3.9 Control Panel ...................................................................................... 21

3.10 Starting the Machine .......................................................................... 22

3.11 Starting the Machine in (Extreme) Cold Weather ............................... 23

3.12 Shutting Down the Machine ............................................................... 24

3.13 Using the Remote Thermostat ........................................................... 25

4. Maintenance 27

4.1 Periodic Maintenance Schedule ......................................................... 27

4.2 Removing and Installing the Burner Assembly ................................... 28

4.3 Replacing the Burner Nozzle .............................................................. 30

4.4 Replacing the Fuel Filter .................................................................... 31

4.5 Inspecting and Aligning the Burner Electrodes .................................. 32

4.6 Inspecting and Cleaning the Cadmium (CAD) Cell ............................ 33

4.7 Checking and Adjusting the Fuel Pressure ........................................ 34

4.8 Cleaning the Fan Blades and Motor ................................................... 36

4.9 Cleaning the Interior Shell .................................................................. 37

4.10 Inspecting the Flame Head ................................................................ 38

Table of Contents

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4.11 Inspecting the Electrical Connections .................................................39

4.12 Fuel Blend Guide .................................................................................39

4.13 Transporting ........................................................................................40

4.14 List of Abbreviations ............................................................................41

4.15 Troubleshooting ...................................................................................42

4.16 Cub 200/300 Wiring Schematic ...........................................................44

4.17 Cub 300 HD Wiring Schematic ............................................................44

4.18 Schematic Legend ...............................................................................45

5. Technical Data 47

5.1 Machine Technical Data ......................................................................47

Cub 200/300/300 HD Safety Information

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2 Safety Information

This manual contains DANGER, WARNING, CAUTION, NOTICE, and

NOTE callouts which must be followed to reduce the possibility of

personal injury, damage to the equipment, or improper service.

This is the safety alert symbol. It is used to alert you to potential

personal injury hazards. Obey all safety messages that follow this

symbol to avoid possible injury or death.

DANGER indicates a hazardous situation which, if not avoided, will

result in death or serious injury.

WARNING indicates a hazardous situation which, if not avoided, could

result in death or serious injury.

CAUTION indicates a hazardous situation which, if not avoided, could

result in minor or moderate injury.

NOTICE:Used without the safety alert symbol, NOTICE indicates a

situation which, if not avoided, could result in property damage.

Note: Contains additional information important to a procedure.

2.1 Operating Safety

Familiarity and proper training are required for the safe operation of

equipment! Equipment operated improperly or by untrained personnel

can be dangerous! Read the operating instructions contained in this

manual and familiarize yourself with the location and proper use of all

controls. Inexperienced operators should receive instruction from

someone familiar with the equipment before being allowed to operate

the machine.

2.1.1 Be sure the machine is on a firm, level surface and will not tip, roll,

slide, or fall while operating.

2.1.2 NEVER start a machine in need of repair.

DANGER

WARNING

CAUTION

WARNING

Safety Information Cub 200/300/300 HD

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2.1.3 Keep unauthorized personnel, children, and pets away from the

machine.

2.1.4 Always operate machine with all safety devices and guards in place

and in working order. Do not modify or defeat safety devices. Do not

operate machine if any safety devices or guards are missing or

inoperative.

2.1.5 NEVER run the machine indoors or in an enclosed area unless

adequate ventilation, through such items as exhaust fans or hoses, is

provided and if local and national codes permit. Exhaust from the

burner contains poisonous carbon monoxide gas. Exposure to carbon

monoxide can cause loss of consciousness and may lead to death.

2.1.6 Do not smoke while operating the machine.

2.1.7 NEVER run the machine in areas that contain flammable objects,

fuels, or products that produce flammable vapors.

2.1.8 NEVER connect ductwork between the exhaust outlet port and the

supply air inlet port.

2.1.9 NEVER block the air inlet or outlet.

2.1.10 The installation of this machine must be in accordance with the

regulations put forth by all governing bodies having jurisdiction

including the Canadian Standard B139.

2.2 Operator Safety while using Combustion Burners

2.2.1 Refill the fuel tank in a well-ventilated area.

2.2.2 Replace the fuel tank cap after refueling.

2.2.3 DO NOT spill fuel when refueling the machine. Clean up spilled fuel

immediately.

2.2.4 DO NOT smoke when refueling machine.

2.2.5 DO NOT refuel a hot or running machine.

2.2.6 The machine must be installed by qualified personnel who have read

and understand all supplied manuals and instructions.

2.2.7 When operating the machine indoors, install a carbon monoxide

detector in the work area according to the detector manufacturer’s

instructions.

2.2.8

2.3 Service Safety

HIGH VOLTAGE! This unit uses high voltage circuits capable of

causing serious injury or death. Only a qualified electrician should

troubleshoot or repair electrical problems occurring with this

equipment.

WARNING

Cub 200/300/300 HD Safety Information

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2.3.1 ALWAYS replace the safety devices and guards after repairs and

maintenance.

2.3.2 Keep the machine clean and labels legible. Replace all missing and

hard-to-read labels. Labels provide important operating instructions

and warn of dangers and hazards.

2.3.3 ALWAYS make sure slings, chains, hooks, ramps, jacks, and other

types of lifting devices are attached securely and have enough weight-

bearing capacity to lift or hold the machine safely. Always remain

aware of the location of other people in the area when lifting the

machine.

2.3.4 ALWAYS replace or repair electrical components with components

that are identical in rating and performance as the original component.

2.3.5 Do not use gasoline or other types of fuels or flammable solvents to

clean parts, especially in enclosed areas. Fumes from fuels and

solvents can become explosive.

2.3.6 Always wear protective epuipment when servicing the machine. Some

machine components may be hot and contain hot fluids.

2.3.7 Notes:

Safety Information Cub 200/300/300 HD

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2.4 Label Locations

Inhaltsverzeichnis

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