Wacker Neuson LTN6L-V Bedienungsanleitung

Operator’s Manual

50 Hz Light Tower

LTN6L-V

LTN6L-VS

Type LTN6L

Document 5200004270

Date 1115

Revision 02

Language EN

5200004270

All rights, including copying and distribution rights, are reserved.

This publication may be photocopied by the original purchaser of the

machine. Any other type of reproduction is prohibited without express

written permission from Wacker Neuson Production Americas LLC.

Any type of reproduction or distribution not authorized by Wacker

Neuson Production Americas LLC represents an infringement of valid

copyrights. Violators will be prosecuted.

Trademarks

All trademarks referenced in this manual are the property of their

respective owners.

Manufacturer

Wacker Neuson Production Americas LLC

N92W15000 Anthony Avenue

Menomonee Falls, WI 53051 U.S.A.

Tel: (262) 255-0500 · Fax: (262) 255-0550 · Tel: (800) 770-0957

www.wackerneuson.com

Original instructions

This Operator’s Manual presents the original instructions. The original

language of this Operator’s Manual is American English.

LTN 6L-V Foreword

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Foreword

SAVE THESE INSTRUCTIONS—This manual contains important instructions for

the machine models below. These instructions have been written expressly by

Wacker Neuson Production Americas LLC and must be followed during installation,

operation, and maintenance of the machines.

Machines

covered in

this manual

Machine

identification

A nameplate listing the model number, item number, revision number, and serial

number is attached to this machine. The location of the nameplate is shown above.

Serial number

(S/N)

For future reference, record the serial number in the space provided below. You will

need the serial number when requesting parts or service for this machine.

Machine

documentation

From this point forward in this documentation, Wacker Neuson Production

Americas LLC will be referred to as Wacker Neuson.

Keep a copy of the Operator’s Manual with the machine at all times.

Use the separate Parts Book supplied with the machine to order replacement

parts.

If you are missing any of these documents, please contact Wacker Neuson to

order a replacement or visit www.wackerneuson.com.

When ordering parts or requesting service information, be prepared to provide

the machine model number, item number, revision number, and serial number.

Expectations

for

information in

this manual

This manual provides information and procedures to safely operate and main-

tain the above Wacker Neuson model(s). For your own safety and to reduce the

risk of injury, carefully read, understand, and observe all instructions described

in this manual.

Machine Item Number

LTN 6L-V 5200002720, 5200002721

LTN 6L-VS 5200018573, 5200018576

Serial Number:

Foreword LTN 6L-V

4 wc_tx003091gb.fm

Wacker Neuson expressly reserves the right to make technical modifications,

even without notice, which improve the performance or safety standards of its

machines.

The information contained in this manual is based on machines manufactured

up until the time of publication. Wacker Neuson reserves the right to change

any portion of this information without notice.

The illustrations, parts, and procedures in this manual refer to Wacker Neuson

factory-installed components. Your machine may vary depending on the

requirements of your specific region.

Manufacturer’s

approval

This manual contains references to approved parts, attachments, and

modifications. The following definitions apply:

Approved parts or attachments are those either manufactured or provided by

Wacker Neuson.

Approved modifications are those performed by an authorized Wacker Neu-

son service center according to written instructions published by Wacker Neu-

son.

Unapproved parts, attachments, and modifications are those that do not

meet the approved criteria.

Unapproved parts, attachments, or modifications may have the following

consequences:

Serious injury hazards to the operator and persons in the work area

Permanent damage to the machine which will not be covered under warranty

Contact your Wacker Neuson dealer immediately if you have questions about

approved or unapproved parts, attachments, or modifications.

Table of Contents

LTN 6L-V

wc_bo5200004270_02TOC.fm 5

Foreword 3

1 Safety Information 7

1.1 Signal Words Used in this Manual ....................................................... 7

1.2 Machine Description and Intended Use ............................................... 8

1.3 Safety Guidelines for Operating the Machine ....................................... 9

1.4 Lamp Safety ....................................................................................... 11

1.5 Hydraulic Fluid Safety ........................................................................ 11

1.6 Service Safety .................................................................................... 11

1.7 Operator Safety while Using Internal Combustion Engines ............... 14

1.8 Safety Guidelines for Lifting and Transporting the Machine ............... 15

1.9 Radiation Compliance ........................................................................ 15

2 Labels 16

2.1 Label Locations .................................................................................. 16

2.2 Label Meanings .................................................................................. 18

3 Lifting the Machine 24

4 Operation 25

4.1 Preparing the Machine for First Use ................................................... 25

4.2 Grounding the Machine ...................................................................... 25

4.3 Generator Derating ............................................................................. 25

4.4 Refueling the Machine ........................................................................ 26

4.5 Aiming the Lights - LTN-V .................................................................. 27

4.6 Control Panels .................................................................................... 30

4.7 Before Starting ................................................................................... 31

4.8 Positioning the Machine ..................................................................... 32

4.9 Starting the Machine .......................................................................... 33

4.10 Operating the Lights ........................................................................... 34

4.11 Raising the Tower - LTN 6L-V ............................................................ 35

4.12 Manually Rotating the Mast ................................................................ 36

4.13 Lowering the Tower ............................................................................ 37

4.14 Automatic Shutdown .......................................................................... 38

4.15 Stopping the Machine ......................................................................... 38

4.16 Emergency Shutdown Procedure ....................................................... 39

4.17 Receptacle - 50 Hz ............................................................................. 40

Table of Contents LTN 6L-V

wc_bo5200004270_02TOC.fm

5 Maintenance 41

5.1 Preparing for Maintenance ..................................................................41

5.2 Periodic Maintenance Schedule ..........................................................42

5.3 Cleaning the Machine ..........................................................................43

5.4 Inspecting the Machine .......................................................................43

5.5 Checking the Engine Oil Level ............................................................44

5.6 Flushing the Radiator ..........................................................................45

5.7 Checking the Engine Coolant Level ....................................................47

5.8 Checking the Air Cleaning System ......................................................48

5.9 Replacing the Air Cleaner ...................................................................49

5.10 Maintaining the Battery ........................................................................50

5.11 Changing the Engine Oil .....................................................................51

5.12 Checking Fan Belt Tension .................................................................53

5.13 Checking Radiator Hoses ....................................................................54

5.14 Performing Coolant Solution Analysis .................................................55

5.15 Testing the Cooling System Pressure .................................................56

5.16 Removing and Replacing Lamps ........................................................58

5.17 Long-Term Storage .............................................................................60

5.18 Machine Disposal / Decommissioning .................................................61

6 Engine Maintenance: Kohler (T4f) 62

7 Troubleshooting 66

8 Technical Data 68

8.1 Engine .................................................................................................68

8.2 Generator ............................................................................................69

8.3 Machine ...............................................................................................69

8.4 Radiation Compliance .........................................................................70

8.5 Dimensions - LTN 6L-V .......................................................................71

8.6 Dimensions - LTN 6L-VS .....................................................................71

9 Schematics 72

9.1 50 Hz ...................................................................................................72

9.2 Generator Capacitor Excitation Schematic 50 Hz ...............................74

9.3 Hydraulic Schematic - LTN 6L-V .........................................................75

9.4 Hydraulic Schematic - LTN 6L-VS .......................................................76

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LTN 6L-V Safety Information

1 Safety Information

1.1 Signal Words Used in this Manual

This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE

signal words which must be followed to reduce the possibility of personal injury,

damage to the equipment, or improper service.

NOTICE: Used without the safety alert symbol, NOTICE indicates a situation

which, if not avoided, could result in property damage.

Note: A Note contains additional information important to a procedure.

This is the safety alert symbol. It is used to alert you to potential personal hazards.

fObey all safety messages that follow this symbol.

DANGER

DANGER indicates a hazardous situation which, if not avoided, will result in death

or serious injury.

fTo avoid death or serious injury from this type of hazard, obey all safety

messages that follow this signal word.

WARNING

WARNING indicates a hazardous situation which, if not avoided, could result in

death or serious injury.

fTo avoid possible death or serious injury from this type of hazard, obey all safety

messages that follow this signal word.

CAUTION

CAUTION indicates a hazardous situation which, if not avoided, could result in

minor or moderate injury.

fTo avoid possible minor or moderate injury from this type of hazard, obey all

safety messages that follow this signal word.

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Safety Information LTN 6L-V

1.2 Machine Description and Intended Use

Machine

description

This machine is a mobile, trailer-mounted light tower. The Wacker Neuson Light

Tower consists of a trailer with a cabinet containing a diesel engine, a fuel tank, a

control panel, and an electric alternator. A telescoping tower with four metal halide

lights is vertically mounted to the top of the machine. A hydraulic cylinder,

combined with a cable and pulley system, raises and lowers the telescoping tower.

As the engine runs, the generator converts mechanical energy into electric power.

The metal halide lights run off this power. Receptacle(s) are also provided to power

auxiliary loads. The operator uses the control panel to operate and monitor the

machine.

Intended use

This machine is intended for the illumination of outdoor areas. This machine is also

intended for the purpose of supplying electrical power to connected loads. Refer to

the machine specifications for the output voltage and frequency, and for the

maximum output power limit of this Light Tower.

This machine has been designed and built strictly for the intended use described

above. Using the machine for any other purpose could permanently damage the

machine or seriously injure the operator or other persons in the area. Machine

damage caused by misuse is not covered under warranty. The following are some

examples of misuse:

Connecting a load that has voltage and frequency requirements that are

incompatible with the machine output

Overloading the machine with a device that draws excessive power during

either continuous running or startup

Operating the machine in a manner that is inconsistent with all federal, state,

and local codes and regulations

Using the machine as a ladder, support, or work surface

Using the machine to carry or transport passengers or equipment

Using the machine as a hoist, or hanging items from the tower

Operating the machine outside of factory specifications

Operating the machine in a manner inconsistent with all warnings found on the

machine and in the Operator’s Manual

This machine has been designed and built in accordance with the latest global

safety standards. It has been carefully engineered to eliminate hazards as far as

practicable and to increase operator safety through protective guards and labeling.

However, some risks may remain even after protective measures have been taken.

They are called residual risks. On this machine, they may include exposure to:

Heat, noise, exhaust, and carbon monoxide from the engine

Heat from the lights

Ultraviolet radiation from the lights

Fire hazards from improper refueling techniques

Fuel and its fumes

Electric shock and arc flash

Personal injury from improper lifting the trailer tongue

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LTN 6L-V Safety Information

Glare from lights (lights may blind drivers of nearby motor vehicles if the lights

are incorrectly positioned)

Typical hazards related to towing a trailer on roads and highways

To protect yourself and others, make sure you thoroughly read and understand the

safety information presented in this manual before operating the machine.

1.3 Safety Guidelines for Operating the Machine

Operator

training

Before operating the machine:

Read and understand the operating instructions contained in all manuals

delivered with the machine.

Familiarize yourself with the location and proper use of all controls and safety

devices.

Contact Wacker Neuson for additional training if necessary.

When operating this machine:

Do not allow improperly trained people to operate the machine. People

operating the machine must be familiar with the potential risks and hazards

associated with it.

Operator

qualifications

Only trained personnel are permitted to start, operate, and shut down the machine.

They also must meet the following qualifications:

have received instruction on how to properly use the machine

are familiar with required safety devices

The machine must not be accessed or operated by:

children

people impaired by alcohol or drugs

Application

area

Be aware of the application area.

Keep unauthorized personnel, children, and pets away from the machine.

Remain aware of changing positions and the movement of other equipment and

personnel in the application area/job site.

Be aware of the application area.

Do not operate the machine in areas that contain flammable objects, fuels, or

products that produce flammable vapors.

Safety

devices,

controls, and

attachments

Only operate the machine when:

All safety devices and guards are in place and in working order.

All controls operate correctly.

The machine is set up correctly according to the instructions in the Operator’s

Manual.

The machine is clean.

The machine’s labels are legible.

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Safety Information LTN 6L-V

To ensure safe operation of the machine:

Do not operate the machine if any safety devices or guards are missing or

inoperative.

Do not modify or defeat the safety devices.

Only use accessories or attachments that are approved by Wacker Neuson.

Safe

operating

practices

When operating this machine:

Remain aware of the machine’s moving parts. Keep hands, feet, and loose

clothing away from the machine’s moving parts.

When operating this machine:

Do not operate a machine in need of repair.

Personal

Protective

Equipment

(PPE)

Wear the following Personal Protective Equipment (PPE) while operating this

machine:

Close-fitting work clothes that do not hinder movement

Safety glasses with side shields

Hearing protection

Safety-toed footwear

Before

Starting

Be sure the machine is on a firm, level surface and will not tip, roll, slide, or fall

while operating.

Never connect machine to other power sources, such as supply mains of power

companies.

Never use the machine if the insulation on the electrical cord is cut or worn

through.

Never raise the tower or operate the machine in high winds.

The tower extends up to 8.7 m (28.54 ft.). Make sure the area above the trailer

is open and clear of overhead wires and obstructions.

Operation

Keep the area under and around the lights clear of people while raising and

lowering the tower.

Do not move the Light Tower while it is operating.

After Use

Stop the engine when the machine is not being operated.

Close the fuel valve on engines equipped with one when machine is not being

operated.

Ensure that the machine will not tip over, roll, slide, or fall when not being

operated.

Store the machine properly when it is not being used. The machine should be

stored in a clean, dry location out of the reach of children.

Lower the tower when not in use, or if high winds or electrical storms are

expected in the area.

The lamps become extremely hot in use! Allow the lamp and fixture to cool

10‚Äì15 minutes before handling.

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