Wacker Neuson BS 60-2i Bedienungsanleitung

0175280en 0050910

0175280EN

Operator’s Manual

Rammer

BS 60-2i

BS 70-2i

notice

All rights, including copying and distribution rights, are reserved.

This publication may be photocopied by the original purchaser of the machine. Any

other type of reproduction is prohibited without express written permission from

Wacker Neuson Corporation.

Any type of reproduction or distribution not authorized by Wacker Neuson Corporation

represents an infringement of valid copyrights. Violators will be prosecuted.

Trademarks

All trademarks referenced in this manual are the property of their respective owners.

Manufacturer

Wacker Neuson Corporation

N92W15000 Anthony Avenue

Menomonee Falls, WI 53051 U.S.A.

Tel: (262) 255-0500 · Fax: (262) 255-0550 · Tel: (800) 770-0957

www.wackerneuson.com

Original

instructions

This Operator’s Manual presents the original instructions. The original language of this

Operator’s Manual is American English.

Foreword

wc_tx000914gb.fm 3

Foreword

Machines covered in this manuall

Machine

documentation

Keep a copy of the Operator’s Manual with the machine at all times.

Use the separate Parts Book supplied with the machine to order replacement

parts.

Refer to the separate Repair Manual for detailed instructions on servicing and

repairing the machine.

If you are missing any of these documents, please contact Wacker Neuson

Corporation to order a replacement or visit www.wackerneuson.com.

When ordering parts or requesting service information, be prepared to provide

the machine model number, item number, revision number, and serial number.

Expectations

for

information in

this manual

This manual provides information and procedures to safely operate and main-

tain the aboveWacker Neuson model(s). For your own safety and to reduce the

risk of injury, carefully read, understand, and observe all instructions described

in this manual.

Wacker Neuson Corporation expressly reserves the right to make technical

modifications, even without notice, which improve the performance or safety

standards of its machines.

The information contained in this manual is based on machines manufactured

up until the time of publication. Wacker Neuson Corporation reserves the right

to change any portion of this information without notice.

CALIFORNIA

Proposition

65 Warning

Engine exhaust, some of its constituents, and certain vehicle components, contain

or emit chemicals known to the State of California to cause cancer and birth

defects or other reproductive harm.

Laws

pertaining to

spark

arresters

NOTICE: State Health Safety Codes and Public Resources Codes specify that in

certain locations spark arresters be used on internal combustion engines that use

hydrocarbon fuels. A spark arrester is a device designed to prevent accidental dis-

charge of sparks or flames from the engine exhaust. Spark arresters are qualified

and rated by the United States Forest Service for this purpose. In order to comply

Machine Item number

BS 60-2i 0009339 Rev 124, 200 and higher

0009393 Rev 123, 200 and higher

0009419 Rev 125

0009419 Rev 127, 200 and higher

0009420 Rev 126, 200 and higher

0620613 Rev 100, 200 and higher

0620614 Rev 100, 200 and higher

BS 70-2i 0009341 Rev 123, 200 and higheri

0009401 Rev 123, 200 and higher

0009426 Rev 125, 200 and higher

0009428 Rev 126, 200 and higher

Foreword

4 wc_tx000914gb.fm

with local laws regarding spark arresters, consult the engine distributor or the local

Health and Safety Administrator.

Manufacturer’s

approval

This manual contains references to approved parts, attachments, and modifica-

tions. The following definitions apply:

Approved parts or attachments are those either manufactured or provided by

Wacker Neuson.

Approved modifications are those performed by an authorized Wacker Neu-

son service center according to written instructions published by Wacker Neu-

son.

Unapproved parts, attachments, and modifications are those that do not

meet the approved criteria.

Unapproved parts, attachments, or modifications may have the following conse-

quences:

Serious injury hazards to the operator and persons in the work area

Permanent damage to the machine which will not be covered under warranty

Contact your Wacker Neuson dealer immediately if you have questions about

approved or unapproved parts, attachments, or modifications.

BS 60-2i, BS 70-2i Table of Contents

wc_bo0175280en_004TOC.fm 5

Foreword 3

1 Emission Control System Information 7

2 Safety Information 13

2.1 Machine Description and Intended Use ............................................. 14

2.2 Operating Safety ................................................................................ 15

2.3 Operator Safety while using Internal Combustion Engines ................ 17

2.4 Service Safety .................................................................................... 18

3 Labels 20

3.1 Label Locations 20

3.2 Safety and Operating Labels .............................................................. 21

4 Lifting and Transporting 25

4.1 Lifting and Transporting the Machine ................................................. 25

5 Operation 26

5.1 Preparing the Machine for First Use ................................................... 26

5.2 Recommended Fuel ........................................................................... 26

5.3 Position of the Operator ..................................................................... 27

5.4 Before Starting ................................................................................... 28

5.5 To Start ............................................................................................... 28

5.6 To Stop ............................................................................................... 29

5.7 Emergency Shutdown Procedure ....................................................... 29

6 Maintenance 30

6.1 Periodic Maintenance Schedule ......................................................... 30

Table of Contents BS 60-2i, BS 70-2i

6 wc_bo0175280en_004TOC.fm

6.2 Servicing the Air Filter .........................................................................31

6.3 Checking and Changing the Ramming System Oil .............................32

6.4 Shoe Hardware ...................................................................................34

6.5 Adjusting the Idle Speed .....................................................................35

6.6 Long-Term Storage .............................................................................36

7 Basic Troubleshooting 38

8 Technical Data 39

8.1 Rammer ...............................................................................................39

8.2 Sound Measurements .........................................................................40

8.3 Vibration Measurements .....................................................................40

8.4 Dimensions ..........................................................................................41

Emission Control System Information

wc_tx000928gb.fm 7

1 Emission Control System Information

Source of Emissions

The combustion process produces carbon monoxide, oxides of

nitrogen, and hydrocarbons. Control of hydrocarbons and oxides of

nitrogen is very important because, under certain conditions, they

react to form photochemical smog when subjected to sunlight. Carbon

monoxide does not react in the same way, but it is toxic.

Wacker Neuson utilizes lean carburetor settings and other systems to

reduce the emissions of carbon monoxide, oxides of nitrogen, and

hydrocarbons.

The U.S. and California Clean Air Acts

EPA and California regulations require all manufacturers to furnish

written instructions describing the operation and maintenance of

emission control systems.

The following instructions and procedures must be followed in order to

keep the emissions from your Wacker Neuson engine within the

emissions standards.

Tampering and Altering

Tampering with or altering the emission control system may increase

emissions beyond the legal limit. Among those acts that constitute

tampering are:

•Removal or alteration of any part of the intake, fuel, or exhaust

systems.

•Altering or defeating the speed-adjusting mechanism to cause the

engine to operate outside its design parameters.

Problems That May Affect Emissions

If you are aware of any of the following symptoms, have your engine

inspected and repaired by your servicing dealer.

•Hard starting or stalling after starting.

•Rough idle.

•Misfiring or backfiring under load.

•Afterburning (backfiring).

•Black exhaust smoke or high fuel consumption.

Emission Control System Information

8 wc_tx000928gb.fm

Replacement Parts

The emission control systems on your Wacker Neuson engine were

designed, built, and certified to conform with EPA and California

emissions regulations. We recommend the use of genuine Wacker

Neuson parts whenever you have maintenance done. These original-

design replacement parts are manufactured to the same standards as

the original parts, so you can be confident of their performance. The

use of replacement parts that are not of the original design and quality

may impair the effectiveness of your emission control system.

A manufacturer of an aftermarket part assumes the responsibility that

the part will not adversely affect emission performance. The

manufacturer or rebuilder of the part must certify that use of the part

will not result in a failure of the engine to comply with emission

regulations.

Maintenance

Follow the maintenance schedule. Remember that this schedule is

based on the assumption that your machine will be used for its

designed purpose. Sustained high-load orhigh-temperatureoperation,

or use in unusually wet or dusty conditions, will require more frequent

service.

OXYGENATED FUELS

Some conventional gasolines are being blended with alcohol or an

ether compound. These gasolines are collectively referred to as

oxygenated fuels. To meet clean air standards, some areas of the

United States and Canada use oxygenated fuels to help reduce

emissions.

If you use an oxygenated fuel, be sure it is unleaded and meets the

minimum octane rating requirement.

Before using an oxygenated fuel, try to confirm the fuel’s contents.

Some States / Provinces require this information to be posted on the

pump.

The following are EPA-approved percentages of oxygenates:

ETHANOL - (ethyl or grain alcohol) 10% by volume. You may use

gasoline containing up to 10% ethanol by volume. Gasoline containing

ethanol may be marketed under the name “Gasohol”. E85 fuel should

never be used, as it is an alternative fuel containing 85% ethanol, 15%

gasoline.

MTBE - (methyl tertiary butyl ether) 15% by volume. You may use

gasoline containing up to 15% MTBE by volume.

Emission Control System Information

wc_tx000928gb.fm 9

METHANOL - (methyl or wood alcohol) 5% by volume. You may use

gasoline containing up to 5% methanol by volume, as long as it

contains cosolvents and corrosion inhibitors to protect the fuel system.

Gasoline containing more than 5% methanol by volume may cause

starting and/or performance problems. It may also damage metal,

rubber, and plastic parts of your fuel system.

If you notice any undesirable operating symptoms, try another service

station, or switch to another brand of gasoline.

Fuel system damage or performance problems resulting from the use

of an oxygenated fuel containing more than the percentages of

oxygenates mentioned above are not covered under warranty.

Emission Control System Warranty

Your new Wacker Neuson engine complies with the U.S. EPA

emissions regulations. Wacker Neuson provides the same emission

warranty coverage for engines sold in all 50 states.

YOUR WARRANTY RIGHTS AND OBLIGATIONS

All States

Wacker Neuson must warrant the emission control system on your

engine for the period of time listed below provided there has been no

abuse, neglect or improper maintenance of your engine. Where a

warrantable condition exists, Wacker Neuson will repair your engine

at no cost to you including diagnosis, parts and labor.

Your emission control system may include such parts as the

carburetor, the ignition system and the catalytic converter.

Also included may be hoses, connectors and other emission-related

assemblies.

MANUFACTURER’S WARRANTY COVERAGE:

The 1998 and later engines are warranted for two years. If any

emission-related part on your engine is defective, the part will be

repaired or replaced by Wacker Neuson.

Emission Control System Information

10 wc_tx000928gb.fm

OWNER’S WARRANTY RESPONSIBILITY:

As the engine owner, you are responsible for the performance of the

required maintenance listed in your owner’s manual. Wacker Neuson

recommends that you retain all receipts covering maintenance on your

engine, but Wacker Neuson cannot deny warranty coverage solely for

the lack of receipts or for your failure to ensure the performance of all

scheduled maintenance.

As the engine owner, you should be aware that Wacker Neuson may

deny you warranty coverage if your engine or a part has failed due to

abuse, neglect, improper maintenance or unapproved modifications.

You are responsible for presenting your engine to a Wacker Neuson

dealer as soon as a problem exists. The warranty repairs should be

completed in a reasonable amount of time, not to exceed 30 days.

If you have any questions regarding your warranty rights and

responsibilities, you should contact your local Wacker Neuson dealer.

WARRANTY COVERAGE:

Wacker Neuson engines sold after January 1, 1998, are covered by

this Emission Control System Warranty for a period of two years from

the date of delivery to the original retail purchaser. This warranty is

transferable to each subsequent purchaser for the duration of the

warranty period.

Warranty repairs will be made without charge for diagnosis, parts or

labor. All defectiveparts replaced under thiswarranty become property

of Wacker Neuson. A list of warranted parts is located on the next

page. Normal maintenance items, such as spark plugs and filters, that

are on the warranted parts list are warranted up to the required

replacement interval only.

Wacker Neuson is also liable for damages to other engine

components caused by a failure of any warranted parts during the

warranty period.

Only Wacker Neuson approved replacement parts may be used in the

performance of any warranty repairs and must be provided without

charge to the owner. The use of replacement parts not equivalent to

the original parts may impair the effectiveness of your engine emission

control system. If such a replacement part is used in the repair or

maintenanceof yourengine, andanauthorized WackerNeuson dealer

determines it is defective or causes a failure of a warranted part, your

claim for repair of your engine may be denied. If the part in question is

not related to the reason yourengine requiresrepair,your claimwill not

be denied.

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