WAGNER EvoMotion 40-15 S-HE Betriebshandbuch

EvoMotion 40-15 S-HE

EvoMotion 20-30 S-HE

Piston pump

EvoMotion Compact

Delivery Volume 15cm³ - 30 cm³

B_06912

Version 10/2017

EDITION 10/2017 ORDER NUMBER 2351778

EvoMotion 40-15 S-HE

EvoMotion 20-30 S-HE

Table of Contents

1 ABOUT THIS MANUAL 6

1.1 Preface 6

1.2 Warnings, Notices, and Symbols in this Manual 6

1.3 Languages 7

1.4 Abbreviations 7

1.5 Terminology for the Purposes of this Manual 7

2 CORRECT USE 8

2.1 Device Types 8

2.2 Type of Use 8

2.3 Use in an Explosion Hazard Area 8

2.4 Processible Working Materials 9

2.5 Improper Use 9

3 IDENTIFICATION 10

3.1 Explosion Protection Identication 10

3.2 Identication "X" 10

4 BASIC SAFETY INSTRUCTIONS 12

4.1 Safety Instructions for the Operator 12

4.1.1 Electrical Devices and Equipment 12

4.1.2 Safe Work Environment 12

4.1.3 Personnel Qualications 13

4.2 Safety Instructions for Personnel 13

4.2.1 Personal Safety Equipment 13

4.2.2 Safe Handling of WAGNER Spray Devices 14

4.2.3 Grounding the Device 14

4.2.4 Product Hose 15

4.2.5 Cleaning and Flushing 16

4.2.6 Touching Hot Surfaces 16

4.2.7 Maintenance and Repair 17

4.2.8 Protective and Monitoring Equipment 17

5 DESCRIPTION 18

5.1 Components 18

5.2 Mode of Operation 18

5.2.1 Air Motor 18

5.2.2 Fluid Section 18

5.3 Protective and Monitoring Equipment 19

5.3.1 Safety Valve 19

5.4 Scope of Delivery 19

5.5 Data 20

5.5.1 Materials of Paint-wetted Parts 20

5.5.2 Recommended Packings 20

5.5.3 Technical Data 21

5.5.4 Dimensions and Connections 22

5.5.5 Performance Diagrams 23

5.6 Operating Elements 24

5.6.1 Pressure Regulator Unit 24

5.6.2 Return Valve 24

EDITION 10/2017 ORDER NUMBER 2351778

EvoMotion 40-15 S-HE

EvoMotion 20-30 S-HE

6 ASSEMBLY AND COMMISSIONING 25

6.1 Training of Assembly/Commissioning Personnel 25

6.2 Storage Conditions 25

6.3 Assembly Conditions 25

6.4 Transportation 25

6.5 Assembly and Installation 26

6.5.1 Ventilation of the Spray Booth 27

6.5.2 Air Supply Lines 27

6.5.3 Product Supply Lines 27

6.6 Grounding 27

6.7 Commissioning 29

7 OPERATION 30

7.1 Training the Operating Personnel 30

7.2 Emergency Stop 30

7.3 Working 31

7.4 Pressure Relief/Work Interruption 32

7.5 Basic Cleaning 33

7.6 Filling with Working Material 33

8 CLEANING AND MAINTENANCE 34

8.1 Cleaning 34

8.1.1 Cleaning Personnel 34

8.1.2 Decommissioning and Cleaning 34

8.1.3 Long-term Storage 34

8.2 Maintenance 35

8.2.1 Maintenance Personnel 35

8.2.2 Maintenance Instructions 35

8.2.3 Safety Checks and Maintenance Intervals 36

8.2.4 Emptying the Pump 38

8.2.5 Filling the Empty Pump 39

9 TROUBLESHOOTING AND RECTIFICATION 40

10 REPAIRS 41

10.1 Repair Personnel 41

10.2 Repair Notes 41

10.3 Tools 41

10.4 Cleaning the Parts after Disassembly 42

10.5 Assembly of the Device 42

11 FUNCTION TEST AFTER REPAIR WORK 43

EDITION 10/2017 ORDER NUMBER 2351778

EvoMotion 40-15 S-HE

EvoMotion 20-30 S-HE

12 DISPOSAL 43

13 ACCESSORIES 44

14 SPARE PARTS 45

14.1 How Can Spare Parts Be Ordered? 45

14.2 Overview of the Pump Components 46

14.3 Overview of Spraypack 47

14.3.1 Spraypack Spare Parts 48

14.4 Air Motor 50

14.4.1 Reversing Valve 52

14.5 Fluid Section EvoMotion 40-15 54

14.6 Fluid Section EvoMotion 20-30 56

14.6 Complete Stand 58

14.8 5 Liter Tank 59

14.9 2 Liter Tank 60

15 EU DECLARATION OF CONFORMITY 61

EDITION 10/2017 ORDER NUMBER 2351778

EvoMotion 40-15 S-HE

EvoMotion 20-30 S-HE

1 ABOUT THESE INSTRUCTIONS

1.1 PREFACE

The operating manual contains information about safely operating, maintaining, cleaning

and repairing the device.

The operating manual is part of the device and must be available to the operating and

service personnel.

The device may only be operated by trained personnel and in compliance with this

operating manual.

Operating and service personnel should be instructed according to the safety instructions.

This equipment can be dangerous if it is not operated according to the instructions in this

operating manual.

1.2 WARNINGS, NOTICES AND SYMBOLS IN THESE INSTRUCTIONS

Warning instructions in this manual highlight particular dangers to users and to the

device and state measures for avoiding the hazard. These warning instructions fall into the

following categories:

DANGER Immediate risk of danger.

Non-observance will result in death or serious injury.

WARNING Potential risk.

Non-observance can result in death or serious injury.

CAUTION Potentially hazardous situation.

Non-observance may result in minor injury.

NOTICE Potentially hazardous situation.

Non-observance may result in damage to property.

Notice Provides information about particular characteristics and how

to proceed.

Explanation of warning notice:

LEVEL OF DANGER

This notice warns you of a hazard!

Possible consequences of not observing the warning notice.

The measures for preventing the hazard and its consequences.

EDITION 10/2017 ORDER NUMBER 2351778

EvoMotion 40-15 S-HE

EvoMotion 20-30 S-HE

1.3 LANGUAGES

The operating manual is available in the following languages:

Original operating manual

Language Order no.

German 2351777

Translation of the original operating manual

Language Order no. Language Order no.

French 2351779 English 2351778

Spanish 2351781 Italian 2351780

Russian 2371691 Polish 2357540

Additional languages on request or at: www.wagner-group.com

1.4 ABBREVIATIONS

Number of pieces Stainless steel

Position Two components

Marking in the spare parts lists Ultra high molecular

weight polyethylene

Order no. Order number PTFE

Double stroke Polytetrauorethylene

1.5 TERMINOLOGY FOR THE PURPOSE OF THIS MANUAL

Cleaning

Cleaning Manual cleaning of devices and device parts with cleaning

agent.

Flushing Internal ushing of paint-wetted parts with ushing agent.

Product pressure

generator

Pump or pressure tank.

Personnel qualications

Trained person Is instructed in the tasks assigned to him/her, the potential risks

associated with improper behavior as well as the necessary

protective devices and measures.

Electrically trained

person

Is instructed by an electrician about the tasks assigned to him/

her, the potential risks associated with improper behavior as

well as the necessary protective devices and measures.

Electrician Can assess the work assigned to him/her and detect possible

hazards based on his/her technical training, experience and

knowledge of the relevant provisions.

Skilled person in

accordance with TRBS

1203

(2010/Revision 2012)

A person, who, based on his/her technical training, experience

and recent vocational experience, has sucient technical

knowledge in the areas of explosion protection, protection

from pressure hazards and electric hazards (if applicable) and

is familiar with the relevant and generally accepted rules of

technology so that he/she can inspect and assess the status of

devices and coating systems based on workplace safety.

EDITION 10/2017 ORDER NUMBER 2351778

EvoMotion 40-15 S-HE

EvoMotion 20-30 S-HE

2 CORRECT USE

2.1 DEVICE TYPES

Pneumatic piston pump and its spray packs:

40-15 S HE

20-30 S HE

2.2 TYPE OF USE

The device is suitable for processing liquid products like paints and lacquers:

– Non-ignitable products.

– Products in accordance with their classication in explosion class IIB.

WAGNER explicitly prohibits any other use!

The device may only be operated under the following conditions:

Use the device only to work with the products recommended by WAGNER.

Do not deactivate safety xtures.

Use only WAGNER original spare parts and accessories.

The operating personnel must be trained on the basis of this operating manual.

2.3 FOR USE IN POTENTIALLY EXPLOSIVE AREAS

The device can be employed in potentially explosive areas (Zone 1) (see Chapter 3).

EDITION 10/2017 ORDER NUMBER 2351778

EvoMotion 40-15 S-HE

EvoMotion 20-30 S-HE

2.4 PROCESSIBLE WORKING MATERIALS

Fluid materials like paints and lacquers.

Application

Water-based materials

Solvent-based materials

Low viscosity (<40sec. DIN no.4)

Medium viscosity (40–60sec. DIN no.4)

High viscosity (>60sec. DIN no.4)

UV-sensitive materials

Shear-sensitive materials

Humidity-sensitive materials

recommended limited suitability not suitable

NOTICE

Abrasive working materials and pigments!

Greater wear of product-wetted parts.

Use the application-oriented model (ow rate/cycle, product, valves, etc.) as

indicated in Chapter 5.5.

Check if the uids and solvents used are compatible with the pump construction

materials as indicated in Chapter 5.5.1.

Use suitable device combinations (packings, valves etc.)

Wear caused by abrasive working materials is not covered by the warranty.

Typical applications

Fields of application

Furniture industry

Kitchen manufacturers

Joinery

Window factories

Steel-processing industry

Construction of vehicles

Shipbuilding

recommended limited suitability not suitable

2.5 MISUSE

Misuse can lead to physical injury and/or property damage!

Special attention must be paid that:

No dry coating products, e.g., powder are processed.

no food, medicine or cosmetics are processed.

It is important to note that the device's materials are not food-safe.

EDITION 10/2017 ORDER NUMBER 2351778

EvoMotion 40-15 S-HE

EvoMotion 20-30 S-HE

3 IDENTIFICATION

3.1 EXPLOSION PROTECTION IDENTIFICATION

As dened in the Directive 2014/34/EU (ATEX), the device is suitable for use in potentially

explosive areas.

Device types: EvoMotion 40-15 S-HE piston pump und EvoMotion 20-30 S-HE

Manufacturer: Wagner S.p.A.

I - 23868 Valmadrera (LC)

European Communities

Symbol for explosion protection

Device class II

Category 2 (zone 1)

Ex-atmosphere gas

Explosion protection

Ignition protection for non-electrical devices

Explosion group

Maximum surface temperature < 200 °C; 392 °F (without drying protection

active)

Maximum surface temperature < 135 °C; 275 °F (with drying protection

active)

High safety level

There are special instructions to ensure safe operation.

See the following Chapter "Identication X".

3.2 IDENTIFICATION "X"

The maximum surface temperature corresponds to the permissible product temperature.

This and the permissible ambient temperature can be found in Chapter 5.5.3 (Technical

Data).

Safe Handling of WAGNER Spray Devices

Mechanical sparks can form if the device comes into contact with metal.

In an explosive atmosphere:

knocking or pushing metal against metal is to be avoided;

Do not drop the device or components.

Maximum surface temperature

The maximum surface temperature of the piston pump can be reached if it runs dry.

Ensure that the piston pump is lled with sucient working or ushing agent.

Ensure that the separating agent tank is lled with sucient separating agent.

Ignition temperature of the coating product

Ensure that the ignition temperature of the surrounding gases (pumping product,

cleaning agents) is higher than the maximum permitted surface temperature of the

device.

Ambient temperature

The permissible ambient temperature range is: 5 °C to 50 °C; 41 °F to 122 °F.

Medium supporting atomizing

To atomize the product, use only weakly oxidizing gases, e.g., air.

Surface spraying, electrostatics

Do not spray device parts using electrostatic equipment.

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