WAGNER Sprint 60 L XE Bedienungsanleitung

Translation of the Original

Operating Manual

SPRINT XE

Manual Powder System

For professional use.

Always follow the information in this manual,

particularly the safety instructions and the warning

instructions. Store the manual in a safe place.

Version 05/2017

P_02640

OPERATING MANUAL

VERSION 05/2017 ORDER NUMBER DOC 2354920 SPRINT XE

Table of Contents

1 ABOUT THESE INSTRUCTIONS 6

1.1 Preface 6

1.2 Warnings, Notices and Symbols in these Instructions 6

1.3 Languages 7

1.4 Abbreviations 7

1.5 Terminology for the Purpose of this Manual 7

2 CORRECT USE 8

2.1 Device Type 8

2.2 Type of Use 8

2.3 For Use in Potentially Explosive Areas 8

2.4 Processible Working Materials 8

2.5 Misuse 8

3 IDENTIFICATION 9

3.1 Explosion Protection Identication 9

3.1.1 Trolley Identication 9

3.1.2 Control Unit Identication 9

3.1.3 Spray Gun Identication 10

3.2 Type Plates 10

3.2.1 Trolley Type Plate 10

3.2.2 Control Unit Type Plate 11

3.2.3 Powder Spray Gun Type Plate 11

3.3 Permissible Device Combinations 12

4 BASIC SAFETY INSTRUCTIONS 13

4.1 Safety Instructions for the Operator 13

4.1.1 Electrical Devices and Equipment 13

4.1.2 A Safe Work Environment 14

4.1.3 Personnel Qualications 14

4.2 Safety Instructions for Sta 15

4.2.1 Use Personal Safety Equipment 15

4.2.2 Safe Handling of WAGNER Powder Spray Devices 15

4.2.3 Ground the Unit 16

4.2.4 Product Hoses 16

4.2.5 Cleaning and Flushing 17

4.2.6 Maintenance and Repair 17

4.2.7 Protective and Monitoring Equipment 18

5 DESCRIPTION 19

5.1 Construction and Mode of Operation 19

5.1.1 Description of Sprint Airuid XE 19

5.1.2 Description of Sprint 60 L XE tank (Without Vibrator Table) 20

5.1.3 Operating Modes 21

5.2 Included Items 21

5.2.1 Variants 21

5.2.2 Standard Equipment 21

5.2.3 Technical Data 22

5.3 Operation of the Control Unit 24

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6 COMMISSIONING 29

6.1 Training of Assembly/Commissioning Sta 29

6.2 Storage Conditions 29

6.3 Installation Conditions 29

6.4 Assembling the Manual System 30

6.4.1 Assembling the Equipment Trolley 30

6.4.2 Assembling the Control Unit 30

6.5 Connecting the Manual Powder System 31

6.5.1 Connection Requirements 31

6.5.2 Connecting the Airuid Manual Powder System 32

6.5.3 Connecting the 60 L Tank Manual System 34

6.6 Grounding 36

6.6.1 Grounding the Powder Coating System 36

6.7 Safety Checks 37

7 OPERATION 38

7.1 Training the Operating Sta 38

7.2 Work 38

7.2.1 Switching on the Manual System 39

7.2.2 Adjusting the Fluidization (Airuid) 40

7.2.3 Adjusting Fluidization (60 L Tank Without Vibrator Table) 41

7.3 Factory Setting Recipe Nos. 1–4 42

7.4 Interrupting the Coating Process 43

7.4.1 Airuid Version 43

7.4.2 60 L Tank Version 44

7.5 Performing a Paint Change 45

7.5.1 Airuid Version 45

7.5.2 60 L Tank Version 46

7.6 "Double Click" Recipe (High Dynamic Remote) 49

8 CLEANING AND MAINTENANCE 50

8.1 Cleaning 50

8.1.1 Cleaning Sta 50

8.1.2 Flushing and Cleaning the System 50

8.2 Maintenance 50

8.2.1 Maintenance Sta 50

8.2.2 Maintenance Instructions 50

8.2.3 Safety Checks 51

8.2.4 Maintenance Procedures 51

8.3 Periodic Checking of the Manual System 52

8.3.1 Airuid Version 52

8.3.2 60 L Tank Version 53

9 TROUBLESHOOTING AND RECTIFICATION 54

10 INSPECTIONS 56

11 DISASSEMBLY AND DISPOSAL 57

11.1 Disassembly 57

11.2 Disposal 57

12 ACCESSORIES 58

12.1 Feed System SN-2 550/10 58

12.2 Maintenance Unit 58

12.3 Quick Coupling Set 59

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12.4 Adapter Plate Switchbox 59

12.5 Spray Gun Switchbox 59

12.5.1 Installation of the Switchbox 60

12.5.2 Switching the Gun Types 61

12.6 PEM-T3 Manual Gun 62

12.7 PEM-T3 Extension 62

12.8 Retrot Set, Tribo Lance TL1 63

12.9 Swivel Casters Set 63

12.10 Powder Hose 64

12.11 Sprint Dual Manual Coating Set 64

12.12 Wall Mount 64

12.13 Conversion Sets 65

12.14 Recipe Label 66

12.15 Extended Operating Manual 66

13 SPARE PARTS 67

13.1 How to Order Spare Parts? 67

13.2 Spare Parts List of Sprint Airuid XE Manual Powder System 68

13.3 Spare Parts List of Sprint 60 L XE Manual Powder System Tank 70

13.4 Trolley Spare Parts 71

13.5 Intake Tube, ST 550/10 72

13.6 Feed System, SN-2 550/10 73

13.7 Compressed Air Supply 74

13.8 Powder Injector, PI-F1 75

13.9 HiCoat-ED Pump F 76

13.10 60 L/25 L Tank 77

14 WEARING PARTS 79

15 Guarantee and Conformity Declarations 80

15.1 Important Notes on Product Liability 80

15.2 Warranty Claim 80

15.3 EU Declaration of Conformity 81

15.3.1 EU Declaration of Conformity for Trolley 81

15.3.2 EU Declaration of Conformity for Control Unit 82

15.3.3 EU Declaration of Conformity for Spray Guns 83

15.4 EC Type Examination Certicate 84

15.5 FM Approval 86

OPERATING MANUAL

VERSION 05/2017 ORDER NUMBER DOC 2354920 SPRINT XE

1 ABOUT THESE INSTRUCTIONS

1.1 PREFACE

The operating manual contains information about safely operating, maintaining, cleaning

and repairing the device.

The operating manual is part of the device and must be available to the operating and

service personnel.

Operating and service personnel should be instructed according to the safety instructions.

The device may only be operated in compliance with this operating manual.

This equipment can be dangerous if it is not operated according to the instructions in this

operating manual.

Electrostatic manual coating systems may only be operated by qualied personnel.

1.2 WARNINGS, NOTICES AND SYMBOLS IN THESE INSTRUCTIONS

Warning instructions in this operating manual highlight particular dangers to users and to

the device and state measures for avoiding the hazard. These warning instructions fall into

the following categories:

DANGER Immediate risk of danger.

Non-observance will result in death or serious injury.

WARNING Potential risk.

Non-observance may result in death or serious injury.

CAUTION Potentially hazardous situation.

Non-observance may result in minor injury.

NOTICE Potentially hazardous situation.

Non-observance may result in damage to property.

Note Provides information about particular characteristics and how

to proceed.

Explanation of warning:

LEVEL OF DANGER

This notice warns you of a hazard!

Possible consequences of not observing the warning instructions.

The measures for preventing the hazard and its consequences.

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1.3 LANGUAGES

The operating manual is available in the following languages:

Language Order No. Language Order No.

German 2354919 Chinese 2354925

English 2354920 Portuguese 2368373

French 2354921 Japanese 2367167

Italian 2354922 Danish 2374101

Spanish 2354923 Swedish 2374100

Russian 2354924 Czech 2382850

Additional languages on request or at: www.wagner-group.com

1.4 ABBREVIATIONS

Order No. Order number

Spare part

Marking in the spare parts lists

Position

Number of pieces

1.5 TERMINOLOGY FOR THE PURPOSE OF THIS MANUAL

Cleaning

Cleaning Manual cleaning of devices and device parts with cleaning agent

Flushing Internal ushing with compressed air of parts carrying paint

Sta qualications

Trained person Is instructed in the tasks assigned to him/her, the potential risks

associated with improper behavior as well as the necessary

protective devices and measures.

Electrically trained

person

Is instructed by an electrician about the tasks assigned to him/

her, the potential risks associated with improper behavior as

well as the necessary protective devices and measures.

Electrician Can assess the work assigned to him/her and detect possible

hazards based on his/her technical training, knowledge and

experience in relevant provisions.

Skilled person in

accordance with TRBS

1203

(2010/Revision 2012)

A person, who, based on his/her technical training, experience

and recent vocational experience, has sucient technical

knowledge in the areas of explosion protection, protection

from pressure hazards and electric hazards (if applicable) and

is familiar with the relevant and generally accepted rules of

technology so that he/she can inspect and assess the status of

devices and coating systems based on workplace safety.

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2 CORRECT USE

2.1 DEVICE TYPE

Manual powder system for manual coating of grounded work pieces.

2.2 TYPE OF USE

The Sprint XE manual system is designed for single and serial coatings for industry and

trade.

WAGNER explicitly prohibits any other use!

Electrostatic manual coatingsystems may only beused in sprayareas equippedin accordance

with EN 12981 or under equivalent ventilation conditions.

The components of the three dierent versions of the Sprint XE manual system (Airuid version,

60 L tank version) are mutually compatible.

The device may only be operated under the following conditions:

Use the device only to work with the products recommended by WAGNER.

Only operate the device as a whole.

Do not deactivate safety xtures.

Use only WAGNER original spare parts and accessories.

The operating personnel must be trained on the basis of this operating manual.

Follow the instructions in the operating manual.

2.3 FOR USE IN POTENTIALLY EXPLOSIVE AREAS

The device is suitable for use in potentially explosive areas as dened in Directive 2014/34/EU

(ATEX), (see Explosion protection marking Chapter 3.1).

In explosion hazard areas, only use approved explosion-proof

electrical devices.

2.4 PROCESSIBLE WORKING MATERIALS

– types of powder that can be charged electrostatically;

– metallic powder.

Note:

Contact your local WAGNER dealer and the lacquer manufacturer if you encounter

application problems.

2.5 MISUSE

Misuse can lead to physical injury and/or property damage!

Special attention must be paid that:

Do not process liquid coating products, e.g. solvents or water-based lacquers;

Do not process food, medicine or cosmetics.

OPERATING MANUAL

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3 IDENTIFICATION

3.1 EXPLOSION PROTECTION IDENTIFICATION

3.1.1 TROLLEY IDENTIFICATION

Device type: Airuid XE trolley/60 L XE trolley

Manufacturer: Wagner International AG

9450 Altstätten

Switzerland

II 3D Dc T100 °C

CE European Communities

Ex Symbol for explosion protection

II Device class II

3 Category 3

D Ex-atmosphere dust

Dc Device protection level, suitable for use in Zone 22

T100 °C Maximum surface temperature

3.1.2 CONTROL UNIT IDENTIFICATION

The device is suited for use in potentially explosive areas, in accordance withTest Certicate

PTB 12 ATEX 5001.

Device type: EPG-Sprint XE control unit

Manufacturer: Wagner International AG

9450 Altstätten

Switzerland

0102 II 3(2)D

CE European Communities

0102 Number of notied body which issues the recognition of

quality assurance in production

Ex Symbol for explosion protection

II Device class II

3 Category 3 (Zone 22)

(2) Impact on equipment of category 2

D Ex-atmosphere dust

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3.1.3 SPRAY GUN IDENTIFICATION

The device is suited for use in potentially explosive areas, in accordance withTest Certicate

PTB 12 ATEX 5001.

Device type: PEM-X1 manual gun

Manufacturer: Wagner International AG

9450 Altstätten

Switzerland

0102 II 2D 2mJ

CE European Communities

0102 Number of notied body which issues the recognition of

quality assurance in production

Ex Symbol for explosion protection

II Device class II

2 Category 2

D Ex-atmosphere dust

2mJ Maximum ignition energy 2 mJ

The EC-type examination certicates are listed in Chapter 15.4.

3.2 TYPE PLATES

3.2.1 TROLLEY TYPE PLATE

P_02655

CH–9450 Altstätten

Made in Switzerland

Wagner International AG

II 3D Dc T100°C

Typ:

Type: Manual Unit SPRINT

Handanlage SPRINT

SPRINTAirfluid XE

2355400

SPRINTAirfluid XE Jap.

2355800

SPRINT 60L XE

2355403

230 VAC

50 Hz

100 VAC

50/60 Hz

2355402

SPRINT 60L XE USA

2355404

SPRINTAirfluid XE USA 115 VAC

60 Hz

CL II, Div 2

Group F& G

Temperature 40C T4

Ambient

In accordance with control document: 2309729

90-250 VAC

47-63 Hz

90-250 VAC

47-63 Hz

Serial no. Serie Nr.: Year of manufacture:

Baujahr:

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