Wahlberg Track Runner Series Bedienungsanleitung

WWW.WAHLBERG.DK AXEL GRUHNS VEJ 3

TELEPHONE: +45 86 18 14 20 8270 HØJBJERG

EMAIL: [email protected] DENMARK

Track Runner Series

User Manual

Cogwheel Item No. 352.701 (Fast Motor) & 352.702 (Slow Motor)

Friction Wheel Item No. 353.701 (Fast Motor) & 353.702 (Slow Motor)

352-353.805.006 2Date: 2019-07-02

Safety Information

WARNING! Read this manual before installing, powering or servicing the product; follow the

safety precautions listed below and observe all warnings in this manual and printed on the

product. If you have questions about how to operate the product, please contact you Wahlberg

Motion Design supplier or Wahlberg Motion Design.

The following symbols identify important safety information on the product and in this manual.

DANGER!

Safety hazard

WARNING!

Moving parts

can crush and

cut

DANGER!

Risk of

electric shock

WARNING!

Risk of fire

WARNING!

Hot surface

WARNING!

See manual

GENERAL PRECAUTIONS

−This product is for professional use and presents risks for sever injury or death.

−Always warm-up electronic equipment to room temperature before applying power.

−Isolate the product from power immediately if defective or showing signs of overload. Do

not reapply power until repairs have been completed.

−Do not modify the product in any way not described in this manual.

−Refer any service operation not described in this manual to a qualified technician.

−Install only genuine Wahlberg parts.

PROTECTION FROM INJURY

−Fasten the product securely to a fixed surface, rig, or structure as described in this manual.

−Ensure that any supporting hardware can hold at least 10 times the weight of all the

devices they support.

−Block access below the work area whenever installing or servicing the product.

−Do not use the product to lift people or animals and do not exceed the load limits.

−Do not use the product over the head of people.

PROTECTION FROM ELECTRIC SHOCK

−Do not expose the product to rain or moisture.

−Use an AC power source with overload and ground(earth)-fault protection.

−Disconnect from AC power before servicing.

PROTECTION FROM BURNS AND FIRE

−Do not operate the product if the ambient temperature (Ta) exceeds 40° C (104° F).

−The exterior of the product becomes warm during use. Avoid contact by persons and

materials. Allow the product to cool for at least 10 minutes before handling.

DISPOSING OF THIS PRODUCT

Wahlberg Motion Design products are supplied in compliance with Directive 2012/19/EU of

the European Parliament and of the Council of the European Union on WEEE (Waste Electrical

and Electronic Equipment), including amendments where applicable. Help preserve the

environment! Ensure that this product is recycled at the end of its life. Your supplier can give

details of local arrangements for the disposal.

352-353.805.006 3Date: 2019-07-02 
Index
SAFETY INFORMATION 2 
INDEX 3 
TECHNICAL SPECIFICATIONS 4 
DRAWINGS 5 
INTRODUCTION 7 
PACKAGE CONTENT ...................................................................................................................................... 7 
DESCRIPTION............................................................................................................................................... 7 
AREA OF USE............................................................................................................................................... 8 
USING FOR THE FIRST TIME ............................................................................................................................ 8 
TRANSPORT ................................................................................................................................................ 8 
PHYSICAL INSTALLATION 9 
FASTENING THE TRACKS TO A SURFACE OR TRUSS............................................................................................... 9 
TRACK ASSEMBLY INSTRUCTIONS 11 
HARD LIMIT SWITCHES AND PASSIVE RUNNER 12 
AC POWER 13 
POWER CABLES AND POWER PLUG ................................................................................................................ 13 
INSTALLING A POWER INPUT OR OUTPUT CONNECTOR ON A POWER CABLE........................................................... 13 
 SETUP 14 
MOUNTING ON THE TRACK .......................................................................................................................... 14 
MOUNTING THE LOAD ................................................................................................................................ 15 
DATA LINK 15 
RADIO CONTROL 16 
TIPS FOR RELIABLE RADIO TRANSMISSION ....................................................................................................... 16 
TIPS FOR RELIABLE DATA TRANSMISSION ........................................................................................................ 16 
CONNECTING THE WIRELESS DATA LINK.......................................................................................................... 17 
CHANGING TRANSMITTER STATION ............................................................................................................... 17 
SELECTING WIRELESS MODE (FACTORY DEFAULT) ............................................................................................ 17 
MODE SETTING.......................................................................................................................................... 18 
DMX ADDRESS SETTING AND CHANNEL OVERVIEW........................................................................................ 18 
SETTING THE LEFT AND RIGHT POSITIONS (DMX OPERATION)............................................................................ 20 
POSITIONING............................................................................................................................................. 21 
DUTY-CYCLE.............................................................................................................................................. 21 
SYNCHRONIZED MOVEMENTS OF MULTIPLE UNITS ........................................................................................... 22 
SERVICE AND MAINTENANCE 23 
SPARE PARTS............................................................................................................................................. 23 
ON-SITE SERVICE........................................................................................................................................ 23 
MAINTENANCE PLAN .................................................................................................................................. 23 
CHECKLIST ................................................................................................................................................ 24 
APPENDIX 1 - DIMENSIONS 25 
APPENDIX 2 - DIMENSIONS 26 
APPENDIX 3 –POWER CONNECTORS 27 
APPENDIX 4 - BLOCK DIAGRAM 29 
TRACK RUNNER SERIES –CHEAT SHEET 32 
 
 

352-353.805.006 4Date: 2019-07-02

Technical specifications

Model: Track Runner Series

Item no.: 352/CW (Cogwheel) and 353/FW (Friction wheel)

Dimensions: (L×W×H) without track, switches and antenna etc.

352 (CW) 288 × 223 x 160 mm (11.3 x 8.8 × 6.3 in)

353 (FW) 288 × 251 x 160 mm (11.3 x 9.9 × 6.3 in)

Supply range: 115/230 V AC 50-60 Hz.

Power consumption: 120 W (1,1/0,6A)

Power inlet: Neutrik powerCON TRUE1 NAC3FX-W(-TOP)

Power outlet: Neutrik powerCON TRUE1 NAC3MX-W(-TOP)

Power through capacity: 15 A (variant 353/FW is Class II from rail power)

DMX control signal: DMX 512 / 6 channels used.

DMX connection: 5 pole XLR, male (not used) & female

Wireless: 2.4 GHz ISM Band / 100mW (CRMX inside)

Load Capacity: 50 kg (110 lb)

Pull Capacity: 500 kg (1102 lb)

Fast Motor (.701)

Max speed: 42 cm/s (16.5 in/s)

Min speed at 50kg (110 lb) load: 7,3 cm/s (2.9 in/s)

Min speed at 6kg (13.2 lb) load: 1,3 cm/s (0.5 in/s)

Motor: 24 VDC, 92 W

Slow Motor (.702)

Max speed: 23 cm/s (9.1 in/s)

Min speed at 50kg (110 lb) load: 4 cm/s (1.6 in/s)

Min speed at 6kg (13.2 lb) load: 0.7 cm/s (0.3 in/s)

Motor: 24 VDC, 54 W

Noise emission (At 1 m distance): ≈50 dB

Ambient temperature: 5-40°C (41-104°F)

Weight: 10.8 kg (25.4 lb)

Duty-cycle: 50% when running more than 30 min.

352-353.805.006 5Date: 2019-07-02

Drawings

Track Runner Cogwheel (352)

More detailed drawings can be found in Appendix 1 on page 25

352-353.805.006 6Date: 2019-07-02

Track Runner Friction Wheel (353)

More detailed drawings can be found in Appendix 2 on page 26

352-353.805.006 7Date: 2019-07-02

Introduction

Thank you for selecting the Track Runner Series, a DMX controlled motor system from Wahlberg

Motion Design. Before using the product for the first time, please read this manual carefully.

Failure in handling can cause injury of persons and/or damage the motor.

Package content

1× Track Runner

2x End-stop rod

1× powerCon TRUE1 male plug NAC3MX-W(-TOP) for power cable connection

1x User Manual

1x Cheat sheet

Description

The Track Runner Series makes your moving heads or scenic elements fly or move smoothly where

speed, positing and range all are controlled via DMX directly from a lighting desk using a wireless

transmitter (ordered separately).

With the on-board mounting bracket, power and DMX outlets, it is easy to attach any DMX unit

you would like to control from the moving element.

It runs on a UniBeam track system in a horizontal orientation with no limit on how long the track

can be, except for the maximum range of the wireless DMX signal or the length of a spiral cable

(ordered separately).

Safety functions

The control system ensures that the motor is only powered when:

•The DMX signal is reliable.

•The wireless DMX transmitter is within range and linked to the unit (when used)

•The speed control channel is on (more than 0%).

•The motor is instructed to move.

•No overload.

The product should only be operated by an experienced lighting-desk-operator. The lighting desk

must be programmed according to the manual, so the unit will stop when the speed is put to 0 %.

It is also possible for the user to stop the moving elements by disconnecting the mains power.

352-353.805.006 8Date: 2019-07-02

Area of use

WARNING! To reduce the risk of electric shock or injury: Use indoors only!

WARNING! To reduce the risk of injury: Do not exceed the load limits!

The product is intended for indoor use only. It is designed to move lights or scenic elements in the

horizontal plane on the stage sphere at the weight and speed stated in "Technical Data". Any other

use of the product may result in a risk of injury of persons or equipment damage.

Exceeding the load rating may cause risk of injury and failure of the equipment. Do not modify the

product and always consult Wahlberg Motion Design if in doubt.

It is the customers' responsibility that any local restrictions concerning the use of the product are

fulfilled.

Using for the first time

WARNING! Read “Safety Information” on page 2 before installing, powering, operating, or

servicing the product. Before applying power:

−Check the Wahlberg Motion Design website at www.wahlberg.dk for the most recent

documentation and technical information about the product. Wahlberg user manual revisions

are identified by the revision number at the bottom of each page.

−Check that the local AC mains power source is within the voltage and frequency ranges specified

on the rating label, and/or selected on a voltage/frequency range switch when applicable.

−See “Power cables and power plug” on page 13. Install a Neutrik powerCON TRUE1 NAC3FX-W(-

TOP) appliance input connector on a suitable power cord. When using a mains power outlet,

also install a suitable power plug on the power cord.

Transport

IMPORTANT! The product must be protected from environmental factors such as physical

shocks and vibration during transportation!

Use only the original packaging, flight case, or pallet frame for protecting the product during

transport. Contact Wahlberg for enquiries regarding flight cases or pallet frames.

352-353.805.006 9Date: 2019-07-02

Physical installation

WARNING! The track must be fastened to a flat surface such as a wall or clamped to a truss or

similar structure. Do not apply power to the product if it is not securely fastened!

WARNING! A track shall be secured with minimum one clamp at each track joint and where the

track ends, including each running meter of a solid track!

Fastening the tracks to a surface or truss

The track system is based on the UniBeam system, and the standard product comes in steps of 1m

up to 6m, or the length can be customized on request.

The tracks shall be positioned only vertically and fastened to a flat surface such as a wall or truss.

Check that the entire surface can support at least 10 times the weight of all the equipment to be

installed on it, and that the installation respects all locally applicable regulations.

As a common rule, a track shall always be secured with minimum one clamp at each track joint

and where the track ends, including each running meter of a solid track. However, this may vary

depending on the weight and distribution of the load. Consult Wahlberg Motions Design for

further guidance and customized solutions like floor stands or multiple units on the same track.

Accessories

The following parts are not included the Track Runner Series and shall be ordered separately.

341.701 1m Track (Rail) [A]*1

341.702 2m Track

341.703 3m Track

341.704 4m Track

341.705 5m Track

341.706 6m Track

Or customized lengths

on request, straight or

curved (min. radius 2m).

340.701 1m Track [A]*1

340.702 2m Track

340.703 3m Track

340.704 4m Track

340.705 5m Track

340.706 6m Track

Or customized lengths

on request, straight or

curved (min. radius 2m).

343.701 1m Track (Rack and Rail) [A]

343.702 2m Track

343.703 3m Track

343.704 4m Track

343.705 5m Track

343.706 6m Track

Or customized lengths

on request, straight or

curved (min. radius 2m).

342.701 1m Track (Rack) [A]

342.702 2m Track

342.703 3m Track

342.704 4m Track

342.705 5m Track

342.706 6m Track

Or customized lengths

on request, straight or

curved (min. radius 2m).

344.703 Connection bracket [B] (Join two or

more sections of tracks).

344.702 Bracket [C] with Manfrotto clamp for

pipe or truss mount 42-52mm.

352-353.805.006 10 Date: 2019-07-02

344.701 End stop set (Right/Left) [E]

344.704 End cover [D] (Cover).

344.720 Cable runner [F]

354 Passive runner 100kg load (220 lb) [H]

(End-stop option)

355 Passive runner –Heavy Duty 385 kg (848

lb) load [G]

(No end-stop option))

344.710 Adjustment tool [I]

for aligning the

gear rack across

tracks joints

344.711 Tools for track assembly

186 Wireless transmitter

*1: The CW variant with Cogwheel must be used for tracks with racks only.

The FW variant with Friction Wheel may run on any type of track provided it has a suitable power

feed.

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