Wallenstein WX520 Bedienungsanleitung

OPERATOR'S MANUAL

Trailer Wood Splitter

520/L,

520T

Part Number: Z97135_EnRev May-2019

Introduction WX520, WX520L, WX520T

Trailer Wood Splitter

1. Introduction

1.1 Foreword

Congratulations on choosing a Wallenstein Trailer Wood

Splitter!

This high-quality machine is designed and manufactured

to meet the needs of an efcient wood splitting operation.

This manual covers the Wallenstein 20-ton WX520 trailer

wood splitters. The WX520 models are horizontal

splitting only.

Model Variants Covered in this Manual

• WX520

• WX520L (stop, turn signal, tail lights)

• WX520T (tall frame)

Units of measurement in Wallenstein Equipment technical

manuals are written as:

US Customary (SI metric).

Keep this manual handy for frequent reference and to

pass on to new operators or owners. Call your Wallenstein

dealer or distributor if you need assistance, information or

additional copies of the manuals.

Review all safety, operation and maintenance

information contained in this manual.

WARNING!

Do not attempt to start or operate the machine

without thoroughly reviewing this manual for

safe and proper operation.

Keep this manual with the machine at all times.

W034

www.wallensteinequipment.com

WX520, WX520L, WX520T

Trailer Wood Splitter Introduction

Table of Contents

1. Introduction............................................................2

1.1 Foreword .........................................................2

1.2 Delivery Inspection Report ..............................4

1.3 Serial Number Location ...................................5

1.4 Warranty ..........................................................6

1.5 Decal Information ............................................7

2. Safety......................................................................8

2.1 Safety Alert Symbol .........................................8

2.2 Signal Words ...................................................8

2.3 Why is SAFETY important? .............................9

2.4 Safety Rules ....................................................9

2.5 Equipment Safety Guidelines ........................10

2.6 Safety Training ..............................................10

2.7 Being Prepared ..............................................10

2.8 Refueling Safety ............................................11

2.9 Tire Safety .....................................................11

2.10 Hydraulic Safety ............................................11

2.11 Gas Engine Safety .........................................11

2.12 Sign-Off Form ................................................13

3. Safety Signs .........................................................14

3.1 Safety Sign Locations ....................................14

3.2 Safety Sign Explanations ...............................15

3.3 Replacing Damaged Safety Signs .................16

4. Familiarization......................................................17

4.1 To the New Operator .....................................17

4.2 Machine Components ....................................18

5. Controls ...............................................................19

5.1 Engine ...........................................................19

5.2 Hydraulic Valve ..............................................20

5.3 Stroke Limiter Accessory ...............................22

6. Operating Instructions ........................................23

6.1 Operating Safety ............................................23

6.2 Before Starting the Engine ............................23

6.3 Pre-operation Checklist .................................24

6.4 Machine Break-In ..........................................24

6.5 Engine Oil Level Check .................................25

6.6 Hydraulic Oil Level Check .............................25

6.7 Fuel Level Check ...........................................26

6.8 Machine Set-up .............................................26

6.9 Starting the Engine ........................................27

6.10 Stopping the Engine ......................................28

6.11 Log Placement ...............................................28

6.12 Splitting Wood ...............................................29

6.13 Transporting ..................................................29

7. Storing the Wood Splitter ...................................31

7.1 Removing from Storage .................................31

8. Service and Maintenance....................................31

8.1 Maintenance Safety .......................................31

8.2 Fluids and Lubricants ....................................32

8.3 Maintenance Schedule ..................................32

8.4 Grease Points ................................................33

8.5 Hydraulic Oil – Changing ...............................34

8.6 Hydraulic Oil Filter – Changing ......................34

8.7 Engine Air Cleaner ........................................35

8.8 Electrical System – General ..........................35

9. Troubleshooting...................................................36

10. Specications ....................................................37

10.1 Machine Specications ..................................37

10.2 Common Bolt Torque Values ........................38

10.3 Hydraulic Fitting Torque ................................39

10.4 Wheel Lug Torque .........................................39

11. Alphabetical Index .............................................40

Introduction WX520, WX520L, WX520T

Trailer Wood Splitter

WALLENSTEIN

WX520 Series Trailer Wood Splitters

Pre-delivery Inspection

Inspect for damage from shipping. Immediately contact the

shipping company if damage is found.

Trailer Wood Splitter

Hydraulic Valve Control Function

Hydraulic Cylinder Function

Hydraulic Reservoir level

Engine Oil Level

Horizontal / Vertical Pivot Moves Freely (as equipped)

Front and Rear Support Stands Move freely

All fasteners are Tight

Lubricate all Pivot Points (as equipped)

Check that all Hydraulic Connections are tight

Review Operating and Safety Instructions

Safety Checks

All Safety Decals Installed

Guards and Shields Installed and Secured

Check Function of Brake and Signal Lighting

Supports Function Correctly

Safety Chain on Hitch

Retainer Installed Through Ball Hitch

Review Operating and Safety Instructions

_________________________________________

Customer’s Name

_________________________________________

Contact Name

_________________________________________

Dealer Name

(_________)_______________________________

Phone Number

_________________________________________

Serial Number

__________ /__________ /__________

Delivery Date

I have thoroughly instructed the buyer on the equip-

ment care, adjustments, safe operation and applicable

warranty policy and reviewed the manual.

_________________________________________

Dealer’s Rep. Signature

__________ /__________ /__________

Date

The product manuals have been received by me and

I have been thoroughly instructed as to care, adjust-

ments, safe operation and applicable warranty policy.

_________________________________________

Owner's Signature

__________ /__________ /__________

Date

1.2 Delivery Inspection Report

To activate warranty, register your product online at

http://www.wallensteinequipment.com

WX520, WX520L, WX520T

Trailer Wood Splitter Introduction

00630

1.3 Serial Number Location

Always provide the model and serial number of your

Wallenstein product when ordering parts, or requesting

service or other information. The product information plate

location is shown in the illustration.

For future convenience, record the product Model and

Serial Number in the spaces provided below.

Record Product Information Here

Model:

Serial Number:

Model and Serial

Number Location

Fig. 1 – Product Information Plate Location (typical for all models)

Introduction WX520, WX520L, WX520T

Trailer Wood Splitter

1.4 Warranty

rev. Nov-2018

LIMITED WARRANTY

Wallenstein products are warranted to be free of defects in materials and

workmanship under normal use and service, for a period of

Five Years for Consumer Use

Two Years for Commercial/Rental Use

from the date of purchase, when operated and maintained in accordance with the operating

and maintenance instructions supplied with the unit. Warranty is limited to the repair of the

product and/or replacement of parts.

This warranty is extended only to the original purchaser and is not transferable.

Repairs must be done by an authorized dealer. Products will be returned to the dealer at the

customer’s expense. Include the original purchase receipt with any claim.

This warranty does not cover the following:

1) Normal maintenance or adjustments

2) Normal replacement of wearable and service parts

3) Consequential damage, indirect damage, or loss of profits

4) Damages resulting from:

•Misuse, negligence, accident, theft or fire

•Use of improper or insufficient fuel, fluids or lubricants

•Use of parts or aftermarket accessories other than genuine Wallenstein parts

•Modifications, alteration, tampering or improper repair performed by parties other

than an authorized dealer

•Any device or accessories installed by parties other than an authorized dealer

5) Engines. Engines are covered by the manufacturer of the engine for the warranty period

they specify. For the details of your engine warranty, see your engine owner’s manual.

Information about engine warranty and service is also available in the FAQ section at

www.wallensteinequipment.com

WX520, WX520L, WX520T

Trailer Wood Splitter Introduction

1.5 Decal Information

When getting familiar with the Wallenstein product, notice

that there are numerous decals located on the machine.

There are different types of decals for safety, information,

and product identication. The following section explains

what they are for and how to read them.

Safety Decals are pictorial with a yellow background and

generally two panel. The top panel shows the safety alert

(the potential hazard) and the bottom panel shows the

message (how to avoid the hazard).

Safety alert

Message

Safety Notice Decals are pictorial with a blue

background and generally rectangular with single or

multiple symbols. This decal informs what Personal

Protective Equipment is required for safe operation.

Informative Decals are generally pictorial with a white

background and can vary in the number of panels. This

type of decal provides additional information to the

operator or explains the operation of a control.

Product Decals indicate machine model and serial

number, and other important information.

VIN/

NLV:

MODEL: ##########

#########

Manufactured by:

Wallenstein Equipment Inc., 7201 Line 86, Wallenstein ON N0B2S0, Canada

TYPE OF VEHICLE/TYPE DE VEHICLE:

TRA / REM

GAWR/PNBE (KG): GVWR/PNBV (KG):

###

DIMENSION- RIM/JANTE /ERIT: PNEU:

COLD INFL. PRESS/PRESS DE

CONFLA A FROID (PSI/LPC):

THIS VEHICLE CONFORMS TO ALL APPLICABLE STANDARDS

PRESCRIBED UNDER THE CANADIAN MOTOR SAFTEY REGULATIONS

IN EFFECT ON THE DATE OF MANUFACTURE / CE VEHICLE EST

CONFORME A TOUTES LES NORMES QUI LUI SONT APPLICABLES EN

VERTU DU REGLEMENT SUR LA SECURITE DES VEHICLES

AUTOMOBILES DU CANADA EN VIGUEUR A LA DATE DE SA FABRICATION.

###

### ###

###

Maintenance Decals have a green background and can

vary to the number of panels. This decal shows a type

maintenance required and frequency interval.

See the section on safety signs for safety decal

denitions. For a complete illustration of decals and decal

locations, download the parts manual for your model

product at www.wallensteinequipment.com.

Safety WX520, WX520L, WX520T

Trailer Wood Splitter

Safety

2. Safety

2.1 Safety Alert Symbol

This Safety Alert Symbol means:

ATTENTION! BE ALERT!

YOUR SAFETY IS INVOLVED!

The Safety Alert Symbol identies important safety

messages on the Wallenstein wood splitter and in

the manual. When you see this symbol, be alert to

the possibility of personal injury or death. Follow the

instructions in the safety message.

2.2 Signal Words

The signal words DANGER, WARNING and CAUTION

determine the seriousness level of the warning messages

in this manual. The appropriate signal word for each

message in this manual has been selected using the

following guidelines:

DANGER –

Indicates an imminently hazardous situation that, if not

avoided, will result in death or serious injury. This signal

word is to be limited to the most extreme situations

typically for machine components which, for functional

purposes, cannot be guarded.

WARNING –

Indicates a potentially hazardous situation that, if not

avoided, could result in death or serious injury, and

includes hazards that are exposed when guards are

removed. It may also be used to alert against unsafe

practices.

CAUTION –

Indicates a potentially hazardous situation that, if not

avoided, may result in minor or moderate injury. It may

also be used to alert against unsafe practices.

IMPORTANT – To avoid confusing equipment

protection with personal safety messages, a signal word

IMPORTANT indicates a situation that if not avoided,

could result in damage to the machine.

NOTE: (plus text) – indicates an additional

explanation for an element of information.

WX520, WX520L, WX520T

Trailer Wood Splitter Safety

Safety

2.3 Why is SAFETY important?

Three Big Reasons:

• Accidents Disable and Kill

• Accidents Cost

• Accidents Can Be Avoided

The policy of Wallenstein Equipment Inc. is to produce

products that are safe and reliable. However, even when

using well-engineered equipment, there is always an

element of risk. To minimize the risks and promote safety

at all times, this section of the operator’s manual details a

number of safety rules that must always be followed and

obeyed.

YOU are responsible for the SAFE operation and

maintenance of your Wallenstein Trailer Wood Splitter.

YOU must ensure that you and anyone else who is going

to use, maintain or work around the wood splitter be

familiar with the operating and maintenance procedures

and related safety information contained in this manual.

This manual provides good safety practices that should

be followed while using the wood splitter.

Remember, YOU are the key to safety. Good safety

practices not only protect you but also the people

around you. Make these practices a working part of

your safety program. Be certain that EVERYONE using

this equipment is familiar with the recommended use

and maintenance procedures and follows all the safety

precautions.

2.4 Safety Rules

• DO give operating instructions to operators or

employees before allowing them to operate the

machine, and REVIEW annually thereafter.

• DO read and understand ALL

Safety and Operating instructions

in the manual and follow them.

The most important safety device

on this equipment is a SAFE

operator.

• DO review safety related items annually with

all personnel who are operating the machine or

performing maintenance.

• DO wear appropriate Personal Protective

Equipment (PPE). The suggested equipment

includes but is not limited to the following:

-Hearing Protection

-Protective glasses, goggles or face shield

-Heavy work gloves

-Protective shoes with slip resistant soles

• DO have a rst-aid kit available

for use should the need arise and

know how to use it.

• DO read and understand all safety signs located

on the machine before operating, servicing,

adjusting, or cleaning.

• DO inspect and secure all guards before starting.

• DO check engine intake and exhaust. Make

sure they are clear of debris prior to starting the

machine.

• DO inspect and secure all guards before starting.

• DO have a re extinguisher available for

use should the need arise. Know how to

use it.

• DO think SAFETY! Work SAFELY!

• DO NOT touch hot engine parts, mufer cover,

hydraulic hoses, engine body, engine oil, and so on

during operation or if the engine was recently shut

off. Contact may cause burns.

• DO NOT expect a person who has not read and

understood all operation and safety instructions

to use the machine. An untrained operator is

not qualied and is exposed to possible serious

injury or death. It is the owner's responsibility

to make sure to the operator has familiarity and

understanding of the machine.

• DO NOT allow riders during transport.

• DO NOT risk injury or death by ignoring good

safety practices.

Safety WX520, WX520L, WX520T

Trailer Wood Splitter

Safety

2.5 Equipment Safety Guidelines

Always place the machine in a Safe Condition before

performing any service work, maintenance procedures, or

storage preparation.

SAFE CONDITION

• Shut off engine.

• Make sure all moving parts have stopped.

• Disconnect battery ground (-) cable.

• Block or chock wheels.

1. Never use equipment with safety shields removed.

Keep all shields in place. If shield removal becomes

necessary for repairs, reinstall the shield prior to use.

2. Replace any safety sign or instruction sign that is not

readable or is missing. Location of safety signs is

indicated in this manual.

3. Do not allow anyone other than a responsible,

properly trained and physically able person to operate

this machine. This equipment is dangerous to children

and persons unfamiliar with its operation.

4. Do not modify the equipment in any way.

Unauthorized modication may result in serious injury

or death and may impair the function and life of the

equipment.

5. Never exceed the limits of the machine. If its ability to

do the job or to do it safely is in question—

STOP IMMEDIATELY!

2.6 Safety Training

1. The best safety feature is an

informed, careful operator—we

ask you be that kind of operator.

It is the operator's responsibility

to read, understand and follow

ALL safety and operation

instructions in the manual.

2. Train all new personnel and review instruc tions

frequently with existing workers. Only properly

trained and physically able operators should use

this equipment. A person who has not read and

understood all operation and safety instructions

is not qualied to use the machine. Untrained

operators expose themselves and bystanders to

possible serious injury or death. If elderly people are

assisting with the work, their physical limitations need

to be recognized and accommodated.

3. Learn the controls and how to stop the machine

quickly in an emergency.

4. If this machine is loaned or rented, it is the machine

owner's responsibility to make certain that every

operator:

• Reads and understands the owner's manual

• Is instructed in safe and proper use of the

equipment

• Understands and knows how to perform the

Safe Condition procedure

2.7 Refueling Safety

1. Engine fuel is highly ammable. Handle with care.

2. Fill fuel tank outdoors.

3. Stop the engine before refueling. Allow engine to

cool for ve minutes. Clean up spilled fuel before

restarting engine.

4. Do not overll the fuel tank.

5. If fuel is spilled, wipe it away carefully and wait until

the fuel has dried before starting the engine.

6. Do not refuel the machine while

smoking or when near open ame

or sparks.

7. After refueling, make sure that the fuel cap is secured

to prevent spillage.

8. Prevent res by keeping machine clean of

accumulated trash, grease, and debris.

2.8 Tire Safety

1. Failure to follow proper procedures when mounting a

tire on a wheel or rim can produce an explosion which

may result in serious injury or death.

2. Do not attempt to mount a tire unless you have the

proper equipment and experience to do the job.

3. Have a qualied tire dealer or repair service perform

required tire maintenance.

4. When replacing worn tires, make sure they meet the

original tire specications. Never install undersized

tires.

2.9 Hydraulic System Safety

1. Make sure that all the components in the hydraulic

system are kept in good condition and are clean.

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