Wallenstein BXM32 Bedienungsanleitung

3 POINT HITCH CHIPPER-SHREDDER

MODEL BXM32 & BXM42

OPERATOR'S MANUAL

BXM42

BY EMB MFG INC.

PRINTED IN CANADA

Rev: 220312 PART NUMBER: Z97053

BXM32

EMB Manufacturing Inc.

4144 Boomer Line · St. Clements, On · N0B 2M0 · Canada

Ph: (519) 699-9283 · Fax: (519) 699-4146

www.embmfg.com

TABLE OF CONTENTS

WARRANTY.........................................................3

INSPECTION REPORT........................................4

SERIAL NUMBER LOCATION ............................5

1 INTRODUCTION...........................................6

2 SAFETY ........................................................7

2.1 GENERAL SAFETY.............................8

2.2 EQUIPMENT SAFETY GUIDELINES..9

2.3 SAFETY TRAINING...........................10

2.4 SAFETY SIGNS.................................10

2.5 PREPARATION.................................. 11

2.6 MAINTENANCE SAFETY.................. 11

2.7

OPERATING SAFETY ..............................12

2.8 STORAGE SAFETY...........................13

2.9 TRANSPORT SAFETY......................13

2.10 SIGN-OFF FORM ..............................14

3 SAFETY SIGN LOCATIONS ...............15

3.1 3 - PANEL SAFETY SIGNS ..............15

3.2 2 - PANEL SAFETY SIGNS ..............16

4 OPERATION .........................................17

4.1 TO THE NEW OPERATOR

OR OWNER.......................................17

4.2 MACHINE COMPONENTS................18

4.3 MACHINE BREAK-IN ........................19

4.4 PRE-OPERATION CHECKLIST ........19

4.5 CONTROLS .......................................20

4.5.1 TRACTOR PTO CONTROL: .............20

4.5.2 SHREDDER FEED GATE LEVER:....20

4.5.3 DISCHARGE CHUTE: .......................20

4.5.4 HOOD DEFLECTOR: ........................20

4.6 DRIVELINE DIMENSION...................21

4.7 THREE POINT HITCH

ATTACHMENT...................................22

4.7.1. MOUNTING .......................................22

4.7.2 QUICK HITCH MOUNTING. ..............23

4.7.3 3 P.H. LEVELLING.............................23

4.8 FIELD OPERATION...........................24

4.8.1. PREPARE ..........................................24

4.8.2. STARTING PROCEDURE .................25

4.8.3 STOPPING: .......................................25

4.8.4 EMERGENCY STOPPING ................25

4.8.5 CHIPPING OPERATION....................26

4.8.6 SHREDDING OPERATION ...............27

4.8.7 UNPLUGGING:..................................28

4.8.8 SEVERE PLUG:.................................28

4.8.9 SHEAR PIN:.......................................29

4.8.10 SAFETY CURTAINS: ......................... 29

4.8.11 OPERATING HINTS: .........................29

5 TRANSPORTING .................................30

6 STORAGE ............................................31

6.1 PLACING IN STORAGE ....................31

6.2 REMOVING FROM STORAGE .........31

7 SERVICE AND MAINTENANCE.................32

7.1 SERVICE ...........................................32

7.1.1 FLUIDS AND LUBRICANTS .............. 32

7.1.2 GREASING ........................................32

7.1.3 SERVICE ILLUSTRATION.................33

7.1.4 SERVICE RECORD...........................34

7.2 MAINTENANCE.................................35

7.2.1 DRIVE BELT REPLACEMENT

AND TENSIONING: ...........................35

7.2.2 DRIVELINE MAINTENANCE.............36

7.2.3 SHEAVE ALIGNMENT.......................37

7.3 CHIPPER / SHREDDER CHAMBER: 38

7.3.1

ROTOR BLADES:..............................38

7.3.2 LEDGER BLADES: ............................39

7.3.3 TWIG BREAKER: ..............................40

7.3.4 SHREDDER KNIVES:........................41

7.3.5 CHOPBLOCK: ...................................42

8 TROUBLE SHOOTING.........................43

9 ACCESSORIES ....................................44

10 SPECIFICATIONS ................................45

10.1 MECHANICAL....................................45

10.2 BOLT TORQUE..................................46

INDEX.................................................................47

WARRANTY

Effective on products retailed on or after January 1, 2011.

This product is warranted to be free of defects in materials and workmanship under normal use and service, for a period of

from the date of purchase, when operated and maintained in accordance with the Operating and Maintenance Instructions

supplied with this unit. Warranty is limited to the repair of the product and/or replacement of parts.

This warranty does not cover the following items:

1) Machines or parts lost or damaged during shipment,

2) Normal maintenance or adjustments after initial pre-service and set up is completed

3) Normal replacement of service items.

4) Accessory items / parts not supplied by EMB MFG INC.

5) Damages resulting from:

• misuse, negligence, accident, theft or re

• use of improper or insufcient fuel, uids or lubricants

• use of parts or after market accessories other than genuine EMB MFG INC. parts

• modications, alteration, tampering or improper repair performed by parties other than an authorized dealer

• any device or accessories installed by parties other than an authorized EMB dealer or distributor

Engines are covered by the manufacturer of the engine and covered by the warranty period specied by that manufacturer.

Engine warranty must be registered at the engine manufactures website. For service contact your local engine dealer.

Under no circumstances will the manufacturer be liable for any consequential damage or expense of any kind, including loss

of prots. The manufacturer is under no circumstances liable for tow vehicle of any kind. The manufacturer is not liable for

the maintenance of the product.

This warranty is extended only to the original purchaser and is not transferable. Warranty is void if repairs are attempted by

anyone other than a Wallenstein Authorized Service Centre.

If a difculty develops with the product, contact the local dealer from which you purchased the unit. Only Wallenstein author-

ized dealers are authorized to make repairs to the product or affect the replacement of defective parts, which will be done at

no charge within a reasonable time after the receipt of the product. Unit or parts shall be returned at the customer’s expense

to the Authorized Service Centre. Damage in transit is not covered by warranty. Include the original purchase receipt with

any claim (keep a copy of the receipt for your les).

The distributor’s liability under warranty is limited to the repair of the product and/or replacement of parts and is given to the

purchaser in lieu of all other remedies including incidental and consequential charges. There are no warranties, expressed

or implied, other than those specied herein.

EMB MFG Inc

4144 Boomer Line, St Clements, ON N0B 2M0 Canada

Phone: 519-699-9283 Fax: 519-699-4146 : attention to Warranty Dept

Email: [email protected]

WARRANTY IS VOID IF NOT REGISTERED

Three (3) Years for Consumer

One (1) Year for Commercial/Rental

rev.201011

____ All Decals Installed

____ Guards and Shields Installed and Secured

____ Review Operating and Safety Instructions

____ Check Blade Clearance

____ Rotor Turns Freely

____ Fasteners Tight

____ Lubricate Machine

____ Retainer Installed Through Mounting Pins

____ Check Cutting Blades Twig Breaker and Chop Block

____ Check that Spring-Loaded Shredder Gate Moves Freely

WALLENSTEIN

3 POINT HITCH CHIPPER SHREDDER

INSPECTION REPORT

Date Dealer’s Rep. Signature

Date Owner's Signature

The above equipment and Operator’s Manual have been received by me and I have been thoroughly

instructed as to care, adjustments, safe operation and applicable warranty policy.

This form must be lled out by the dealer and signed by both the dealer and the customer at the time of delivery.

Customer’s Name Dealer Name

Address Address

City, State/Province, Code City, State/Province, Code

Phone Number ( ) Phone Number ( )

Contact Name

Model

Serial Number

Delivery Date

I have thoroughly instructed the buyer on the above described equipment which review included the Op-

erator’s Manual content, equipment care, adjustments, safe operation and applicable warranty policy.

DEALER INSPECTION REPORT

SAFETY

To activate warranty, register your product online at www.embmfg.com

SERIAL NUMBER LOCATION

Always give your dealer the serial number of your Wallenstein 3 Point Hitch Chipper-Shredder when

ordering parts or requesting service or other information.

The serial number plate is located where indicated. Please mark the numbers in the spaces provided for

easy reference.

SERIAL NUMBER LOCATION

Model Number ____________________________________________________

Serial Number ____________________________________________________

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1 INTRODUCTION

Congratulations on your choice of a Wallenstein 3 Point Hitch Chipper-Shredder to compliment your op-

eration. This equipment has been designed and manufactured to meet the needs of a discerning timber

or landscaping industry.

Safe, efcient and trouble free operation of your Wallenstein Chipper-Shredder requires that you and any-

one else who will be using or maintaining the Chipper-Shredder, read and understand the Safety, Opera-

tion, Maintenance and Trouble Shooting information contained within the Operator's Manual.

This manual covers the Wallenstein 3 Point Hitch Chipper-Shredder models BXM32 and BXM42. Use the

Table of Contents or Index as a guide to locate required information.

Keep this manual handy for frequent reference and to pass on to new operators or owners. Call your

Wallenstein dealer or the Distributor if you need assistance, information or additional copies of the manu-

als.

OPERATOR ORIENTATION - The directions left, right, front and rear, as mentioned throughout this

manual, are determined when sitting in the tractor driver's seat and facing in the direction of travel.

BXM32 BXM42

2 SAFETY

SAFETY ALERT SYMBOL

Why is SAFETY important to you?

The Safety Alert symbol identies

important safety messages on the

Wallenstein 3 Point Hitch Chipper-

Shredder and in the manual. When

you see this symbol, be alert to

the possibility of personal injury or

death. Follow the instructions in the

safety message.

This Safety Alert symbol means

ATTENTION! BECOME ALERT!

YOUR SAFETY IS INVOLVED!

Accidents Disable and Kill

Accidents Cost

Accidents Can Be Avoided

3 Big Reasons

If you have any questions not answered in this manual or require additional copies or the manual is dam-

aged, please contact your dealer or Wallenstein, 4144 Boomer Line, St. Clements, ON, N0B 2M0. Phone

(519) 699-9283 or Fax (519) 699-4146.

DANGER - Indicates an imminently hazardous

situation that, if not avoided, will

result in death or serious injury. This

signal word is to be limited to the

most extreme situations typically for

machine components which, for func-

tional purposes, cannot be guarded.

WARNING - Indicates a potentially hazardous

situation that, if not avoided, could

result in death or serious injury, and

includes hazards that are exposed

when guards are removed. It may

also be used to alert against unsafe

practices.

CAUTION - Indicates a potentially hazardous

situation that, if not avoided, may

result in minor or moderate injury. It

may also be used to alert against

unsafe practices.

SIGNAL WORDS:

Note the use of the signal words DANGER,

WARNING and CAUTION with the safety

messages. The appropriate signal word for

each message has been selected using the

following guide-lines:

SAFETY

YOU are responsible for the SAFE operation and

maintenance of your Wallenstein 3 Point Hitch

Chipper-Shredder. YOU must ensure that you

and anyone else who is going to use, maintain or

work around the 3 Point Hitch Chipper-Shredder

be familiar with the using and maintenance proce-

dures and related SAFETY information contained

in this manual. This manual will take you step-by-

step through your working day and alerts you to

all good safety practices that should be used while

using the 3 Point Hitch Chipper-Shredder.

Remember, YOU are the key to safety. Good

safety practices not only protect you but also the

people around you. Make these practices a work-

ing part of your safety program. Be certain that

EVERYONE using this equipment is familiar with

the recommended using and maintenance proce-

dures and follows all the safety precautions. Most

accidents can be prevented. Do not risk injury or

death by ignoring good safety practices.

• 3 Point Hitch Chipper-Shredder owners must

give operating instructions to operators or

employees before allowing them to operate

the machine, and at least annually thereafter.

• The most important safety device on this

equipment is a SAFE operator. It is the op-

erator’s responsibility to read and understand

ALL Safety and Operating instructions in the

manual and to follow these. Most accidents

can be avoided.

• A person who has not read and understood all

using and safety instructions is not qualied

to use the machine. An untrained operator

exposes himself and bystanders to possible

serious injury or death.

• Do not modify the equipment in any way.

Unauthorized modication may impair the

function and/or safety and could affect the life

of the equipment.

• Think SAFETY! Work SAFELY!

1. Read and understand the Op-

erator’s Manual and all safety

signs before using, maintaining,

adjusting or cleaning the 3 Point

Hitch Chipper-Shredder.

2. Have a rst-aid kit available for

use should the need arise and

know how to use it.

3. Have a re extinguisher available for

use should the need arise and know

how to use it.

4. Do not allow riders.

5. Wear appropriate

protective gear. This

list includes but is not

limited to:

- A hard hat

- Protective

shoes with slip

resistant soles

- Protective glasses, goggles or face shield

- Heavy gloves

- Wet weather gear

- Hearing Protection

- Respirator or lter mask

6. Install and secure all guards before starting.

7. Wear suitable ear protection for

prolonged exposure to exces-

sive noise.

8. Turn machine off, stop and disable engine,

remove ignition key and place in your pocket,

set park brake and wait for all moving parts to

stop before servicing, adjusting, repairing or

unplugging.

9. Clear the area of people, especially small chil-

dren, before using the unit.

10. Review safety related items annually with all

personnel who will operating or maintaining the

3 Point Hitch Chipper-Shredder.

2.1 GENERAL SAFETY

2.2 EQUIPMENT SAFETY GUIDELINES

1. Safety of the operator and bystanders is one

of the main concerns in designing and de-

veloping equipment. However, every year

many accidents occur which could have been

avoided by a few seconds of thought and a

more careful approach to handling equipment.

You, the operator, can avoid many accidents

by observing the following precautions in this

section. To avoid personal injury or death,

study the following precautions and insist

those working with you, or for you to follow

them.

2. In order to provide a better view, certain

photographs or illustrations in this manual

may show an assembly with a safety shield

removed. However, equipment should never

be used in this condition. Keep all shields in

place. If shield removal becomes necessary

for repairs, replace the shield prior to use.

3. Replace any safety sign or instruction sign

that is not readable or is missing. Location of

such safety signs is indicated in this manual.

4. Never use alcoholic beverages or drugs which

can hinder alertness or coordination while us-

ing this equipment. Consult your doctor about

using this machine while taking prescription

medications.

5. Under no circumstances should young

children be allowed to work with this

equipment. Do not allow persons to use or

assemble this unit until they have read this

manual and have developed a thorough

understanding of the safety precautions

and of how it works. Review the safety

instructions with all users annually.

6. This equipment is dangerous to children and

persons unfamiliar with its operation. The

operator should be a responsible, properly

trained and physically able person familiar

with machinery and trained in this equipment's

operations. If the elderly are assisting with

work, their physical limitations need to be

recognized and accommodated.

7. Never exceed the limits of a piece of machin-

ery. If its ability to do a job, or to do so safely,

is in question - DON'T TRY IT.

8. Do not modify the equipment in any way. Un-

authorized modication may result in serious

injury or death and may impair the function

and life of the equipment.

9. In addition to the design and conguration of

this implement, including Safety Signs and

Safety Equipment, hazard control and ac-

cident prevention are dependent upon the

awareness, concern, prudence, and proper

training of personnel involved in the operation,

transport, maintenance, and storage of the

machine. Refer also to Safety Messages and

operation instruction in each of the appropri-

ate sections of the tractor and machine manu-

als. Pay close attention to the Safety Signs

afxed to the tractor and the machine.

2.3 SAFETY TRAINING

1. Safety is a primary concern in the design and

manufacture of our products. Unfortunately,

our efforts to provide safe equipment can

be wiped out by a single careless act of an

operator or bystander.

2. In addition to the design and conguration of

equipment, hazard control and accident pre-

vention are dependent upon the awareness,

concern, prudence and proper training of

personnel involved in the operation, transport,

maintenance and storage of this equipment.

3. It has been said, "The

best safety feature is an

informed, careful opera-

tor." We ask you to be that

kind of an operator. It is the

operator's responsibility to read and under-

stand ALL Safety and Using instructions in the

manual and to follow these. Accidents can be

avoided.

4. Working with unfamiliar equipment can

lead to careless injuries. Read this manual

before assembly or using, to acquaint

yourself with the machine. If this machine

is used by any person other than yourself,

or is loaned or rented, it is the machine

owner's responsibility to make certain that

the operator, prior to using:

a. Reads and understands the operator's

manuals.

b. Is instructed in safe and proper use.

5. Know your controls and how to stop tractor

and machine quickly in an emergency. Read

this manual and the one provided with tractor.

6. Train all new personnel and review instruc-

tions frequently with existing workers. Be

certain only a properly trained and physically

able person will use the machinery. A person

who has not read and understood all using

and safety instructions is not qualied to use

the machine. An untrained operator exposes

himself and bystanders to possible serious in-

jury or death. If the elderly are assisting with

the work, their physical limitations need to be

recognized and accommodated.

2.4 SAFETY SIGNS

1. Keep safety signs clean and legible at all

times.

2. Replace safety signs that are missing or have

become illegible.

3. Replaced parts that displayed a safety sign

should also display the current sign.

4. Safety signs displayed in Section 3 each have

a part number in the lower right hand corner.

Use this part number when ordering replace-

ment parts.

5. Safety signs are available from your author-

ized Distributor or Dealer Parts Department or

the factory.

How to Install Safety Signs:

• Be sure that the installation area is clean and

dry.

• Be sure temperature is above 50°F (10°C).

• Determine exact position before you remove

the backing paper.

• Remove the smallest portion of the split back-

ing paper.

• Align the sign over the specied area and

carefully press the small portion with the ex-

posed sticky backing in place.

• Slowly peel back the remaining paper and

carefully smooth the remaining portion of the

• Small air pockets can be pierced with a pin

and smoothed out using the piece of sign

backing paper.

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