Walter SURFOX Bedienungsanleitung
SURFOX
Stainless steel passivation tester
OWNER’S MANUAL
Testeur de passivation pour l’acier inoxydable
GUIDE DE L’UTILISATEUR
Téster para pasivación del acero inoxidable
MANUAL DEL USUARIO
Analisador de Passivação
MANUAL DO PROPRIETÁRIO
SURFOX website
(Link to surfox.com)
Owner’s manual 3
Table of contents
Table of contents
1. Tool overview 5
2. Tool features 5
2.1 Components (Fig. 1, page 4) 5
2.2 Technical data 5
2.3 Included in the kit 5
3. Battery installation 6
4. Refill replacement 6
5. Tip replacement 7
6. SURFOX passivation tester functions 7
6.1 Switch 7
6.2 Language setting 8
6.3 Date / time setting 8
6.4 User id / password setting 8
6.5 Calibration 8
6.6 Free test 9
6.7 Quality control 9
7. How to use the probe to verify the passivation
of stainless steel 10
8. SURFOX passivation tester software 12
8.1 Software installation 12
8.2 Hardware installation 12
8.3 Software use 13
8.3.1 Quality control data download 13
8.3.2 Deleting tests - user id 13
8.3.3 Test export 13
9. Disposal 13
Version française 15
Versión española 27
Versão portuguaise 39
4
Fig. 1
1
3 (rear)
11
13
6
412
5
2
10
7
8
9
SURFOX Stainless steel passivation tester
SERIAL NUMBER / NUMÉRO DE SÉRIE :
YEAR OF CONSTRUCTION / ANNÉE DE CONSTRUCTION : 2012
ATTENTION
Read the instructions carefully before use. This manual contains infor-
mation concerning proper and safe use of testing device. The manual is an
integral part of the device and must be kept throughout the entire service life of
the device for future consultation.
Owner’s manual 5
SURFOX Stainless steel passivation tester
1. Tool overview
SURFOX PASSIVATION TESTER is an electrochemical testing device that pro-
vides a numeric value of the quality of the protective chromium passive layer on
stainless steel. The device provides within seconds a stable and precise value
related to the state of the passivation process.
2. Tool features
2.1 Components (Fig. 1, page 4)
2.2 Technical data
2.3 Included in the kit
1. EXTERNAL UNIT
2. TEST PROBE
3. Battery box (Rear side)
4. 4 pin connector on external unit
5. 4 pin connector on test probe
6. 4 pin cable
7. Refilling cartridge cap/ Cap
placement
8. Testing tip
9. Cap
10.Ground tip
11.USB cable
12.USB port
13.Calibration plate
u 4 PIN connection cable
u USB Cable
u Calibration control plate
u Software CD
u Owner’s manual
u Carrying case
SURFOX PASSIVATION TESTER is built in compliance with
established EU safety standards and bears the CE mark.
MODEL SURFOX PASSIVATION TESTER
Supply voltage 6 V
Tool weight 230 g
Tool dimension (mm) 156 x 40 x 20
6
SURFOX Stainless steel passivation tester
3. Battery installation
1. Unscrew the cover of the battery box compartment.
2. Insert/replace the batteries (4x AA 1,5 V).
3. Close the cover of the battery compartment.
NOTE: Batteries are included with the tester.
4. Refill replacement
1. Unscrew the cap (7) of the cartridge compartment.
2. Remove and replace the cartridge by a new one.
3. Screw the cap (7) back on the compartment. (Fig. 2)
Attention: Ensure the cap is screwed on properly to avoid the evaporation of
the electrolytic solution.
WARNING: Wear gloves during the operation to avoid
direct contact between the electrolyte solution and
the skin.
Fig. 2
Owner’s manual 7
SURFOX Stainless steel passivation tester
5. Tip replacement
Replace the tip when worn or dirty by following the instructions below.
1. Remove the cartridge as described in section 4.
2. Remove the white tip as shown in the image (Fig. 3).
3. Insert the new tip into the cartridge.
4. Insert the cartridge in its compartment.
5. Screw back onto the compartment (7) (Fig. 2).
WARNING: Wear gloves during the operation to avoid
direct contact between the electrolyte solution and
the skin.
Fig. 3
6. SURFOX passivation tester functions
6.1 Switch
Turn on the external unit of the passivation tester by pressing and holding down
the POWER button for two seconds. The tester will light up and the main menu
will appear.
Turn the unit off pressing and holding down the POWER button for two seconds.
NOTE: It is possible to return to the main menu by pressing MENU button on
the external unit.
8
SURFOX Stainless steel passivation tester
6.2 Language setting
To set the language menu, from the main menu, select
SETTINGS and press 4, scroll using the arrow keys to
LANGUAGE and press 4.
The following languages are available:
u English
u French
u German
Select the desired language and press 4 to confirm.
6.3 Date / time setting
To set the date and time, from the main menu, select
SETTINGS and press 4, using the arrow keys to scroll
to DATE and / or TIME and press 4. To set the value,
use the numeric keys on the keyboard and press 4 to
confirm.
NOTE: The date and time set appears in the quality
control report.
6.4 User id / password setting
To set the User ID, from the main menu, select
SETTINGS and press 4,using the arrow keys to scroll
to USER and press 4; to set the value use the numeric
keys on the keyboard and press 4 to confirm. Then,
choose and enter password; to set the value use the
numeric keys on the keyboard and press 4 to confirm.
6.5 Calibration
It is recommended, especially before a QC session,
to verify the calibration of the instrument.
To access the calibration control function, from the main
menu, select SETTINGS and press 4; scroll with the ar-
rows to the CALIBRATION selection and place the probe
on the calibration plate supplied, then press 4.
A 5 seconds calibration test will start, after which there
will be an OK message confirming proper calibration.
Owner’s manual 9
SURFOX Stainless steel passivation tester
In the eventuality that the calibration cannot be completed, a message to verify
the cartridge and/or tip; CHECK TIP / REFILL will be displayed.
The loss of the calibration can be in fact caused by two factors:
u Exhaustion of the electrolyte contained in the refill (see section 4 – Refill
replacement)
u Pollution of the tip (e.g. If you performed a test on a piece of dirt) (see
section 5 – Tip replacement)
It is recommended to perform the calibration test after a prolonged storage
period.
6.6 Free test
The Free Test function allows to make a passivation
test without saving the data in memory. To access this
feature, from the main menu, select NEW TEST (press
4) and then FREE TEST (press 4).
Position the probe on the test piece and press 4 to
begin the test.
After pressing 4 the test will start and a graphic bar will
show the progression of the test (duration: 15 seconds).
After testing, the display shows the numeric value of the quality of the passive
layer of stainless steel between a maximum value (GOOD) and totally not
passive (BAD).
Press 4 to return to the FREE TEST section or press MENU to return to main menu.
6.7 Quality control
From the main menu, select NEW TEST (press
4
) and
subsequently QUALITY CONTROL (press
4
).
To access the quality control function, you must login
using their username / password, previously recorded
in the Settings section. (see section 6.4 User ID /
Password setting)
Once logged in, you are prompted to enter PROJECT
No., which will remain stored during tests of the current session. Enter the
project No and press
4
(Note: the field can be left blank, pressing the
4
key).
Enter the SERIAL No. This data will be stored for the current test (the field can
be left blank, press
4
); after testing, the instrument will return to main window,
10
giving you the possibility to enter another serial number. To change the value,
press
4
and enter the data using the keyboard.
Insert the SERIAL No and press
4
, and position the probe on the test piece and
press
4
to begin testing.
After pressing
4
the test will start and a graphic bar will show the progression of
the test (Duration: 15 seconds).
After testing, the display shows the numeric value of the quality of the passive
layer of stainless steel between a maximum value (GOOD) and a “not passive”
(BAD).
Press 4 to return to SERIAL No to maintain the current session and the Project
No – or press the MENU button to end the session and return to the main menu.
NOTE: The tester has 50 memory blocks; once all the available cells are used,
to perform a new QC test, it will be necessary to clear the memory by following
the steps (see section 8.3.2 – Deleting Tests – User ID).
SURFOX Stainless steel passivation tester
7. How to use the probe to verify the
passivation of stainless steel
1. Connect the probe to the external unit using the 4 pin cable supplied (Fig. 4).
2. Unscrew the tip protector and place it on the refilling cartridge compartment
cover (Fig. 5).
Fig. 4
Fig. 5
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