Walther Systemtechnik TBV-H-01 Bedienungsanleitung

Rev. 1.5

Operating Manual Table-top Greasing Device TBV-H-0x-xx

Page 1 of 35

Walther Systemtechnik GmbH –D 76726 Germersheim

Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91

http://www.walther-2000.de –info@walther-2000.de

Operating Manual

Table-top Greasing Device Horizontal

Article Numbers: TBV-H-01(H); TBV-H-01-SW(H)

TBV-H-01-S(H) ; TBV-H-01-S-SW(H)

TBV-H-02(H); TBV-H-02-SW(H)

TBV-H-02-S(H) ; TBV-H-02-S-SW(H)

TBV-H-03(H); TBV-H-03-SW(H)

TBV-H-04(H); TBV-H-04-SW(H)

Figure TBV-02(H) with cover

Figure TBV-03-SW(H) with cover

Figure TBV-02-S(H) with cover

TBV-H-01(H) / TBV-H-01-SW(H) /

TBV-H-01-S(H) / TBV-H-01-S-SW(H)

TBV-H-02(H) / TBV-H-02-SW(H) /

TBV-H-02-S(H) / TBV-H-02-S-SW(H)

Table-top Greasing Device

Dosing Volume

0,001 - 0,020 cm³

(1 - 20 mm³)

Table-top Greasing Device

Dosing Volume

0,010 - 0,200 cm³

(10 - 200 mm³)

TBV-H-03(H) / TBV-H-03-SW(H)

TBV-H-04(H) / TBV-H-04-SW(H)

Table-top Greasing Device

Dosing Volume

0,100 - 2,000 cm³

(100 - 2000 mm³)

Table-top Greasing Device

Dosing Volume

1,000 - 6,000 cm³

(1000 - 6000 mm³)

NOTE

Please read this Operating Manual carefully before first using the device and strictly

adhere to the instructions!

This device may only be worked with and worked on by persons who are familiar with

this Operating Manual and the current regulations for industrial safety and accident

prevention.

Always keep the “Original Operating Manual“ at the device!

The manual has to be available anytime!

Rev. 1.5

Operating Manual Table-top Greasing Device TBV-H-0x-xx

Page 2 of 35

Walther Systemtechnik GmbH –D 76726 Germersheim

Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91

http://www.walther-2000.de –info@walther-2000.de

Table of Contents

Page

EC DECLARATION OF CONFORMITY............................................................................................................................. 4

1INTRODUCTION ................................................................................................................................................. 5

1.1 TARGET GROUP OF THIS MANUAL................................................................................................................................. 5

1.2 LIST OF SIGNS AND SYMBOLS ....................................................................................................................................... 5

2SAFETY............................................................................................................................................................... 5

2.1 GENERAL INFORMATION ............................................................................................................................................. 5

2.2 DANGERS FROM RESIDUAL ENERGY............................................................................................................................... 5

2.3 WARRANTY .............................................................................................................................................................. 5

2.4 CORRECT USE ........................................................................................................................................................... 6

2.5 INCORRECT USE ........................................................................................................................................................ 6

2.6 QUALIFICATION OF PERSONNEL .................................................................................................................................... 6

3TRANSPORT ....................................................................................................................................................... 7

3.1 PACKAGING .............................................................................................................................................................. 7

3.2 TASKS BEFORE TRANSPORT .......................................................................................................................................... 7

4DESCRIPTION OF FUNCTION .............................................................................................................................. 7

4.1 PURPOSE OF THE DEVICE............................................................................................................................................. 7

4.2 FUNCTION OF DEVICE................................................................................................................................................. 7

4.3 MODEL TBV-0X........................................................................................................................................................ 8

4.4 MODEL TBV-0X-SW ................................................................................................................................................. 8

4.5 TYPE LABEL OF MACHINE............................................................................................................................................ 9

4.6 TECHNICAL DATA ....................................................................................................................................................... 9

4.7 OTHER VERSIONS .................................................................................................................................................... 10

5INITIAL START-UP ............................................................................................................................................. 11

5.1 MOUNTING AND INSTALLATION .................................................................................................................................. 11

5.2 ADJUSTING THE MACHINE ......................................................................................................................................... 11

6OPERATION ..................................................................................................................................................... 12

6.1 GENERAL INFORMATION ........................................................................................................................................... 12

6.2 OPERATING ELEMENTS TBV-0X.................................................................................................................................. 12

6.3 OPERATING ELEMENTS TBV-0X-SW ........................................................................................................................... 12

6.4 DESCRIPTION OF PROCESS QUICK-CHANGE ADAPTER...................................................................................................... 13

7TAKING OUT OF SERVICE ................................................................................................................................. 14

7.1 LONG-TERM INTERRUPTION....................................................................................................................................... 14

7.2 SHUTDOWN OF DEVICE............................................................................................................................................. 14

8MAINTENANCE AND REPAIR ............................................................................................................................ 15

8.1 GENERAL INFORMATION ........................................................................................................................................... 15

8.2 MAINTENANCE SCHEDULE......................................................................................................................................... 15

8.3 SPARE PARTS .......................................................................................................................................................... 15

8.4 CUSTOMER SUPPORT /SUPPORT ................................................................................................................................ 15

9TROUBLESHOOTING ........................................................................................................................................ 16

9.1 GENERAL INFORMATION ........................................................................................................................................... 16

10 APPENDIX ........................................................................................................................................................ 17

10.1 LAYOUT TBV-H-0X............................................................................................................................................. 17

10.1.1 Dimensioned and Spare Part Drawing TBV-H-01.................................................................................. 18

10.1.2 Dimensioned and Spare Part Drawing TBV-H-02.................................................................................. 19

10.1.3 Dimensioned and Spare Part Drawing TBV-H-03.................................................................................. 20

10.1.4 Dimensioned and Spare Part Drawing TBV-H-04.................................................................................. 21

10.1.5 Dimensioned and Spare Part Drawing TBV-H-01-SW ........................................................................... 22

Rev. 1.5

Operating Manual Table-top Greasing Device TBV-H-0x-xx

Page 3 of 35

Walther Systemtechnik GmbH –D 76726 Germersheim

Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91

http://www.walther-2000.de –info@walther-2000.de

10.1.6 Dimensioned and Spare Part Drawing TBV-H-02-SW ........................................................................... 23

10.1.7 Dimensioned and Spare Part Drawing TBV-H-03-SW ........................................................................... 24

10.1.8 Dimensioned and Spare Part Drawing TBV-H-04-SW ........................................................................... 25

10.1.9 Basic Construction TBV-H-01Z001Z ...................................................................................................... 26

10.1.10 Valve Holder TBV-H-01Z002Z................................................................................................................ 27

10.1.11 Valve Holder TBV-H-03Z002Z................................................................................................................ 27

10.2 LAYOUT TBV-H-0X-S (SMALL) .............................................................................................................................. 28

10.2.1 Dimensioned and Spare Part Drawing TBV-H-01-S............................................................................... 29

10.2.2 Dimensioned and Spare Part Drawing TBV-H-02-S............................................................................... 30

10.2.3 Dimensioned and Spare Part Drawing TBV-H-01-S-SW ........................................................................ 31

10.2.4 Dimensioned and Spare Part Drawing TBV-H-02-S-SW ........................................................................ 32

10.2.5 Basic Construction Small TBV-H-02-SZ001Z.......................................................................................... 33

10.2.6 Valve Holder TBV-H-01Z002Z................................................................................................................ 34

10.3 ACCESSORIES (OPTIONAL) .................................................................................................................................... 35

10.3.1 Data Sheet - Dosing Piston Sensor (Article-No. WDV-DS)..................................................................... 35

Rev. 1.5

Operating Manual Table-top Greasing Device TBV-H-0x-xx

Page 4 of 35

Walther Systemtechnik GmbH –D 76726 Germersheim

Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91

http://www.walther-2000.de –info@walther-2000.de

EC Declaration of Conformity

in accordance with the EC Machinery Directive 2006/42/EC of May 17th, 2006, Annex II A

We herewith declare that the design and construction of the machine marketed by us as described

below corresponds with the safety requirements of the EC Directive 2006/42/EC. If the machine is

modified without our consent, this declaration loses its validity.

Manufacturer Walther Systemtechnik GmbH

Hockenheimer Straße 3

D- 76726 Germersheim

Description Table-top Greasing Device

Article-No.: TBV-H-01(H), TBV-H-02(H), TBV-H-03(H), TBV-H-04(H)

TBV-H-01-SW(H), TBV-H-02-SW(H), TBV-H-03-SW(H),

TBV-H-04-SW(H)

TBV-H-01-S(H), TBV-H-02-S(H)

TBV-H-01-S-SW(H), TBV-H-02-S-SW(H)

We declare that the product is in accordance with the following relevant regulations:

EMC Directive 2014/30/EU, dated 26 February 2014

The following harmonized European Standards have been applied:

DIN EN ISO 12100 Safety of machinery; basic concepts, general

principles for design –Risk Assessment and Risk

Reduction (ISO 12100:2000)

Other applied technical standards and specifications:

Authorized representative for the technical documentations:

Stefan Hirl, Hockenheimer Straße 3, D- 76726 Germersheim

Germersheim, 18 April 2016

(Place, Date) (Stefan Hirl, Management)

Rev. 1.5

Operating Manual Table-top Greasing Device TBV-H-0x-xx

Page 5 of 35

Walther Systemtechnik GmbH –D 76726 Germersheim

Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91

http://www.walther-2000.de –info@walther-2000.de

1 Introduction

1.1 Target Group of this Manual

Operating Personnel

Maintenance Personnel

1.2 List of Signs and Symbols

This operating manual warns users of operations which may put their health at risk. The warnings are

indicated by combinations of text and symbols as follows:

WARNING

Signals a possible dangerous situation.

Death or severe injuries can follow, if you do not avoid this situation.

CAUTION

Indicates a possible dangerous situation.

Slight or minor injuries can follow, if you do not avoid this situation. This sign is also used

where damage to property is possible.

IMPORTANT

Indicates tips for usage and other particularly useful information.

No dangerous situation.

2 Safety

2.1 General Information

The construction of this device is according to the latest technology and is absolutely reliable. The individual

components as well as the complete device are continuously checked by our quality management.

2.2 Dangers from Residual Energy

Please instruct the operating personnel on the respective measures to be taken against the occurrence of

mechanical, hydraulic, pneumatic and electric / electronic residual energies.

2.3 Warranty

According to the conditions laid down by the German Engineering Federation (VDMA), Walther Systemtech-

nik GmbH has a guarantee of 12 months under normal European operating conditions on its own parts

(spare parts are excluded); or according to the conditions of the manufacturer.

This guarantee can only be granted by Walther Systemtechnik GmbH, if:

the user has thorough knowledge of the content of this operating manual;

the user follows the instructions and notes contained in this operating manual;

the user does not rebuild or make changes on parts of the device without prior consent of WST Sys-

temtechnik GmbH.

Rev. 1.5

Operating Manual Table-top Greasing Device TBV-H-0x-xx

Page 6 of 35

Walther Systemtechnik GmbH –D 76726 Germersheim

Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91

http://www.walther-2000.de –info@walther-2000.de

2.4 Correct Use

The device must be used under the specified operating conditions only. The device must be used exclusively for

conveying lubricants according to the detailed specifications in chapter 3 of this operating manual. Any usage

other than or beyond that specified herein is regarded as not according to the intended purpose. The

manufacturer company assumes no responsibility for any damage resulting from such incorrect use.

Correct use of the device also includes:

Observing and adhering to all operating instruction s stated in this manual.

Adherence to inspection and maintenance tasks.

2.5 Incorrect Use

The manufacturer/supplier cannot be made liable for damages resulting from a wrong handling of the device.

Incorrect use includes among others:

Processing aggressive media such acids, alkaline solutions, detergents, chemicals etc.) or media

which have not been approved in writing by the manufacturer;

Using corrosive / hardening materials;

Operating the device with insufficient knowledge about the operation, maintenance and care of the

device.

Making changes, extensions or alterations on the device that may hamper its safety without the prior

consent of Walther Systemtechnik GmbH.

Operating the device with defective safety installations or not properly attached or malfunctioning

safety devices.

Using unsuitable materials.

Handling the device while energized.

2.6 Qualification of Personnel

Only trained and instructed personnel may conduct work on the equipment.

The responsibilities of the personnel for assembly work, operation, repair work or maintenance work must be

clearly assigned to individuals!

Persons in training may work with the equipment under supervision of an experienced person only.

Personnel

Task

Instructed

personnel

Personnel with technical

qualification

Specialist

Supervisor

Packaging, transportation

Commissioning

Operation

Troubleshooting, general

Troubleshooting,

mechanical

Troubleshooting, electrical

Setting up

Maintenance

Repair

Taking out of service,

storage

Rev. 1.5

Operating Manual Table-top Greasing Device TBV-H-0x-xx

Page 7 of 35

Walther Systemtechnik GmbH –D 76726 Germersheim

Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91

http://www.walther-2000.de –info@walther-2000.de

3 Transport

3.1 Packaging

The type of packaging depends on the individual mode of shipping. If not separately contracted, the

packaging is in accordance with the rules and regulations of Walther Systemtechnik GmbH. This rule is in

accordance with the Federal Association for Packaging HPE.

3.2 Tasks before Transport

The following has to be done before transport:

Disconnect all power lines.

The actual transport of the device and its individual parts requires special care in order to prevent damages

from external forceful impact or careless on- and off-loading. Depending on the mode of transportation,

suitable transport and load securing has to be selected. The device will be aligned and leveled by

appropriate fastening elements.

4 Description of Function

Tabletop greasing unit for exchangeable application tools for the volumetric dosing of lubricants.

4.1 Purpose of the Device

The special construction of our dosing valves enables the supply of a specific lubricant in a specific amount

at a specific time and location. The dosing valves are also suitable for use with oil.

CAUTION

The use of other media can cause functional failures, damages or even the destruction of the

device.

IMPORTANT

Use the engraved data and the information from the type label for ordering spare parts or for

technical support.

4.2 Function of Device

The pneumatic part of the dosing valve is controlled by a 5/2-way valve installed in the housing. Pressing the

trigger initiates ejection of the dosed medium. The output pressure depends on the lubricant feed pressure

(medium). The pneumatic system is separated from the grease chamber.

Grease

Pneumatics

Rev. 1.5

Operating Manual Table-top Greasing Device TBV-H-0x-xx

Page 8 of 35

Walther Systemtechnik GmbH –D 76726 Germersheim

Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91

http://www.walther-2000.de –info@walther-2000.de

4.3 Model TBV-0x

Figure TBV-02 without protective cover

Pos.

Description

Pos.

Description

Adjusting screw

Pick-up application tool (M16x1)

Dosing valve (WDV 1...4)

Releasing head

Compressed air connection

5/2-way valve

Material inlet

Connection pressure transmitter

4.4 Model TBV-0x-SW

Figure TBV-03-SW without protective cover

Pos.

Description

Pos.

Description

Adjusting screw

Pick-up application tool (M16x1)

Dosing valve (WDV 1...4)

Quick-changer

Compressed air connection

5/2-way valve

Material inlet

Connection pressure transmitter

5/6

Rev. 1.5

Operating Manual Table-top Greasing Device TBV-H-0x-xx

Page 9 of 35

Walther Systemtechnik GmbH –D 76726 Germersheim

Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91

http://www.walther-2000.de –info@walther-2000.de

4.5 Type Label of Machine

The type label is located on the back of the Tabletop Greasing

Unit. For version (S - Small), the type label is attached on the

side. The dosing range is engraved on the Walther dosing valve.

4.6 Technical Data

Article Number

TBV-H-01(H)

TBV-H-02(H)

TBV-H-03(H)

TBV-H-04(H)

TBV-H-01-

SW(H)

TBV-H-02-

SW(H)

TBV-H-03-

SW(H)

TBV-H-04-

SW(H)

TBV-H-01-S(H)

TBV-H-02-S(H)

TBV-H-01-S-

SW(H)

TBV-H-02-S-

SW(H)

Version

Horizontal

Dosing range [cm³]

0,001 - 0,020

0,010 - 0,200

0,100 - 2,000

1,000 - 6,000

Pick-up application tool

M16x1

Material inlet inner thread

G 1/8“

G 1/4"

Compressed air connection [hose Ø]

Ø6

min. /max. material inlet pressure [bar]

20 / 200

20 / 160

min. /max. pneumatic operating pressure [bar]

5 / 7

Rev. 1.5

Operating Manual Table-top Greasing Device TBV-H-0x-xx

Page 10 of 35

Walther Systemtechnik GmbH –D 76726 Germersheim

Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91

http://www.walther-2000.de –info@walther-2000.de

4.7 Other Versions

TBV-H-01; TBV-H-02

TBV-H-01(H); TBV-H-02(H)

TBV-H-01-SW; TBV-H-02-SW

TBV-H-01-SW(H)/TBV-H-02-SW(H)

TBV-H-01-S ; TBV-H-02-S

TBV-H-01-S(H) ; TBV-H-02-SHH)

TBV-H-01-S-SW ; TBV-H-02-S-SW

TBV-H-01-S-SW(H) ; TBV-H-02-S-SW(H)

TBV-H-03; TBV-H-04

TBV-H-03(H); TBV-H-04(H)

TBV-H-03-SW ; TBV-H-04-SW

TBV-H-03-SW(H) ; TBV-H-04-SW(H)

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