WAMGROUP SEPCOM Vertical Benutzerhandbuch
2
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WAMGROUP S.p.A.
Via Cavour, 338
41030 Ponte Motta
Cavezzo (MO) - ITALY
Manual No. SEP.SEPCOM_Vertical.--.M.A4.0722.EN Issue: A4
Latest Update: July 2022
ORIGINAL INSTRUCTIONS IN ENGLISH
EN
ASSEMBLY AND
MAIN INSTRUCTIONS
FOR USE AND
MAINTENANCE
SEPINDV, SEPPIGV - SOLID-LIQUID
SEPARATOR
SEPCOM®
Vertical
V2-150-3
V2-200-3
All the products described in this catalogue are manufactured according to WAMGROUP S.p.A. Quality System procedures.
The Company’s Quality System, certied in July 1994 according to International Standards UNI EN ISO 9002 and extended to
the latest release of UNI EN ISO 9001, ensures that the entire production process, starting from the processing of the order to the
technical service after delivery, is carried out in a controlled manner that guarantees the quality standard of the product.
This publication cancels and replaces any previous edition and revision.
We reserve the right to implement modications without notice.
This catalogue cannot be reproduced, even partially, without prior written consent by the Manufacturer.
SEPCOM®Vertical
INDEX 2
SEP.SEPCOM_Vertical.--.M.A4.0722.EN Issue: A4
07.22
III
TABLE OF CONTENTS
1.0 GENERAL INFORMATION ...................................................................................................................... 1
1.1 Scope of the Manual ......................................................................................................................... 1
1.2 Symbols ............................................................................................................................................ 2
1.3 Glossary and terminology ................................................................................................................. 4
1.4 Manufacturer’s data and identication of equipment......................................................................... 5
1.5 Request for assistance...................................................................................................................... 6
1.6 Warranty............................................................................................................................................ 6
1.7 Exclusion of responsibility ................................................................................................................. 7
2.0 INFORMATION REGARDING SAFETY................................................................................................... 8
2.1 General safety prescriptions ............................................................................................................. 8
2.2 Safety prescriptions for transport and handling................................................................................. 8
2.3 Safety prescriptions for installation ................................................................................................... 9
2.4 Safety prescriptions for use and operation........................................................................................ 9
2.5 Safety prescriptions for maintenance and replacement of components ........................................... 9
2.6 Safety recommendations on biological risks ................................................................................... 10
3.0 TECHNICAL INFORMATION ..................................................................................................................11
3.1 General description of equipment ....................................................................................................11
3.2 Main components............................................................................................................................ 12
3.3 Operating principle .......................................................................................................................... 13
3.4 Permitted use .................................................................................................................................. 13
3.5 Improper use not permitted ............................................................................................................. 13
3.6 Noise level....................................................................................................................................... 14
3.7 Environmental operating limits ........................................................................................................ 14
3.8 Overall dimensions and technical features ..................................................................................... 14
3.9 Safety and information signs........................................................................................................... 15
3.10 Safety devices............................................................................................................................... 16
4.0 INFORMATION REGARDING HANDLING AND TRANSPORT............................................................. 19
4.1 Type of packaging ........................................................................................................................... 19
4.2 Reception of goods ......................................................................................................................... 21
4.3 Lifting and unloading methods ........................................................................................................ 21
5.0 INSTALLATION AND FIXING................................................................................................................. 23
5.1 Safety prescriptions for installation ................................................................................................. 23
5.2 Assembling the compensator tank .................................................................................................. 23
5.3 Fixing of the support frame ............................................................................................................. 25
5.4 Assembly......................................................................................................................................... 26
5.5 Electrical connections and motor wiring diagram............................................................................ 28
5.6 Electrical connection ....................................................................................................................... 30
5.7 Inspection........................................................................................................................................ 31
6.0 INFORMATION REGARDING USE ....................................................................................................... 32
6.1 Gear reducer ................................................................................................................................... 32
6.2 Start up and normal operation......................................................................................................... 33
6.3 Reuse after long shut-down ............................................................................................................ 34
SEPCOM®Vertical
INDEX 2
SEP.SEPCOM_Vertical.--.M.A4.0722.EN Issue: A4
07.22
IV
7.0 INFORMATION REGARDING MAINTENANCE ....................................................................................35
7.1 Scheduled maintenance table.........................................................................................................35
7.2 Cleaning the equipment (the machine) ...........................................................................................35
7.3 Cleaning the screen ........................................................................................................................36
7.4 Gear reducer lubrication..................................................................................................................36
7.5 Changing the oil ..............................................................................................................................37
8.0 REPLACEMENT OF PARTS..................................................................................................................38
8.1 Safety recommendations for replacement ......................................................................................38
8.2 Replacing the electric motor............................................................................................................38
8.3 Replacing the screw........................................................................................................................40
8.4 Replacing the screw sections..........................................................................................................44
8.5 Inspecting the screen ......................................................................................................................47
8.6 Replacing the mechanical seal of the lower bearings .....................................................................51
8.7 Disassembling the gear reducer .....................................................................................................66
8.8 Returning the equipment (the machine)..........................................................................................73
8.9 Dismantling and disposal ................................................................................................................73
9.0 INFORMATION REGARDING FAULTS .................................................................................................74
9.1 Trouble-shooting .............................................................................................................................74
9.2 Check-list in case of fault ................................................................................................................75
AATTACHMENTS.....................................................................................................................................76
A1 Drive unit lubricants Table................................................................................................................76
A2 Lubricants table for mechanical parts ..............................................................................................77
A3 List of maintenance tools.................................................................................................................77
1.0 GENERAL INFORMATION 2
SEP.SEPCOM_Vertical.--.M.A4.0722.EN Issue: A4
07.22
1
SEPCOM®Vertical
This Manual has been prepared by the Manufacturer to provide the operating technical information for instal-
lation, operation and maintenance of the equipment concerned.
The Manual, which is an integral part of the equipment concerned, must be preserved throughout the life of the
equipment in a known easily accessible place, available for consultation whenever required.
If the Manual is lost, damaged or becomes illegible, contact the Manufacturer for a copy specifying the serial
number of the equipment.
If the equipment concerned changes ownership, the Manual has to be handed over to the new owner as part
of the equipment supply.
The Manual is meant for specialist technical personnel appointed and authorized by the Manufacturer, owner
and installer to act on the equipment concerned for which specic technical skills in the sector concerned are
necessary (electrical, mechanical, etc.).
The illustrations may dier from the actual structure of the equipment concerned but do not interfere with the
explanation of the operations.
In case of doubt, contact the Manufacturer for explanations.
The Manufacturer reserves the right to make changes to the Manual without the obligation to provide prior
notication, except in case of modications concerning the safety level.
The technical information included in this Instruction Manual is the property of the Manufacturer and therefore
has to be considered as condential.
It is forbidden to use the Manual for purposes other than those strictly linked to the operation and maintenance
of the equipment concerned.
This information is provided by the Manufacturer in the original language (English) and can be translated into
other languages to satisfy legislative and/or commercial requirements.
1.1 Scope of the Manual
1.0 GENERAL INFORMATION 2
SEP.SEPCOM_Vertical.--.M.A4.0722.EN Issue: A4
07.22
2
SEPCOM®Vertical
To highlight certain parts of the text, for purposes of safety, or to indicate important information, certain symbols
are used, the meaning of which is described below.
It is important to comply with and scrupulously follow the information highlighted by the symbols.
Danger - Warning
Indicates situations of serious danger which, if ignored, can be risky for the health and safety of per-
sons.
Caution
Indicates that appropriate behaviour must be adopted to avoid posing risk for the health and safety of
persons and avoid causing economic damage.
Important
Indicates particularly important technical information which must not be ignored.
1.2 Symbols
1.0 GENERAL INFORMATION 2
SEP.SEPCOM_Vertical.--.M.A4.0722.EN Issue: A4
07.22
3
SEPCOM®Vertical
Symbol
representation
Symbol description
Danger sign: indicates danger of electric shock caused by the presence of powered
components inside the junction box or control panel.
Obligation: read this Manual before carrying out any action on the equipment con-
cerned.
Forbidden: indicates that it is forbidden to lubricate or adjust moving parts.
Danger: indicates danger of serious injury to limbs if the internal moving parts of the
equipment are exposed. Before opening inspection or maintenance hatches or doors
isolate the equipment concerned from the electrical energy sources.
Information: indicates the direction of rotation of the electric motor.
Obligation: indicates the hooking points for lifting each section of the equipment con-
cerned.
Forbidden: indicates it is forbidden to introduce hands into the equipment.
List of safety and information symbols
1.0 GENERAL INFORMATION 2
SEP.SEPCOM_Vertical.--.M.A4.0722.EN Issue: A4
07.22
4
SEPCOM®Vertical
Operator: person appropriately trained and authorized by the Production Manager for setting up the equip-
ment concerned and carrying out routine maintenance.
Installer: organization with specialized technicians and appropriate equipment for carrying out risk-free instal-
lation and extraordinary maintenance.
Specialist technician: person responsible for and authorized by the Manufacturer, owner or installer to act on
the equipment; must have specic technical skills depending on the sector concerned (electrical, mechanical
etc.). The specialist technician, in addition to being familiar with the working of the equipment concerned, must
be familiar with the working of the plant or equipment on which the equipment concerned is installed.
Routine maintenance: includes all the actions necessary to keep the equipment in good working conditions,
to ensure greater operating durability and to keep the safety requisites constant.
Extraordinary maintenance: all the actions meant to keep the equipment in perfect working order.
Setting in safety conditions: all the precautions the authorized personnel must adopt before acting on
the equipment concerned.
The precautions are listed below.
- Ensure that the equipment concerned is disconnected from all the mains and appropriate devices
are used to prevent these from being reconnected accidentally.
- Ensure that all the moving parts of the equipment have come to a complete stop.
- Ensure the temperature of the equipment concerned is such that it does not burn.
- Provide appropriate lighting in the area around the operations.
- Wait for the material to be handled inside the equipment or machine concerned to settle down com-
pletely.
1.3 Glossary and terminology
1.0 GENERAL INFORMATION 2
SEP.SEPCOM_Vertical.--.M.A4.0722.EN Issue: A4
07.22
5
SEPCOM®Vertical
Important
Do not change the data on the identication plate.
Keep the ID plates clean, intact and legible as regards the data they contain.
If the ID plate is damaged or is no longer legible (even just one informative element on it) contact the
Manufacturer for a new ID plate and replace it.
The ID plates shown identify the equipment concerned and its main components.
The plates show the reference necessary for operating safety.
1.4 Manufacturer’s data and identication of equipment
1 - Gear reducer identication plate
A) Year of manufacture
B) Manufacturer’s name and address
C) Identication of gear reducer
D) Production batch
E) Weight of the drive unit
A
B
E
D
C
Kg
COD: 063001947
v. Cavour 338 Ponte Motta/Cavezzo (MO)-ITALY
Year
WAM S.p.A.
WAMGROUP
SEPCOM®Vertical
1.0 GENERAL INFORMATION 2
SEP.SEPCOM_Vertical.--.M.A4.0722.EN Issue: A4
07.22
6
SEPCOM®Vertical
2 - Identication of the separator
The plate is xed to the lower side of the feeding hop-
per.
A) Year of manufacture
B) Manufacturer’s name and address
C) Separator type
D) Serial No.
E) Weight of the separator
3 - Motor identication plate
A) Motor type
B) Production batch
C) Manufacturer’s name and address
D) Weight of the electric motor
E) Year of manufacture
F) Technical Data
A
B
F
C
ED
IP 55
Ins.cl.: F
Batch No.
Type Year
Kg.
Hz
VRpm A
kW cosφ
WAM
®
COD: 063001359 REV.04
3 ~ Via Cavour 338
WAM
Ponte Motta
S.p.a.
(MO) - ITALY
di Cavezzo
*01* Made in
China
01
For all technical assistance, contact the Manufacturer’s service network.
For all requests, provide the equipment identication data, the type of problem encountered and all other infor-
mation which could be useful for identifying the problem.
The conditions for validity and applicability of the warranty are specied in the sales contract.
1.5 Request for assistance
1.6 Warranty
D
CE
A
B
Serial N0.:
TYPE:
Year
Kg
Strada degli Schiocchi, 12 MODENA (MO) - ITALY
Dieses Handbuch passt für folgende Modelle
2
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