Waterworld New millenium Beilage

Installation & Service Manual

Reverse Osmosis Drinking Water Systems

75 GPD with Fully Automatic Noiseless Booster Pump

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Please read this entire service guide prior to beginning installation.

REVERSE OSMOSIS SYSTEM WITH BUILT IN PUMP

Congratulations on choosing the Millennium Reverse Osmosis System. Our high quality reverse

osmosis system has been designed and tested to give you trouble free performance for many years

with proper maintenance. Please carefully read through this manual before installing the system.

Make yourself familiar with all the parts, components, and installation procedures before continuing.

The Millennium unit is equipped with a pressure booster pump for the membrane. This is required

where feed pressure is below 40 PSI, but higher than 5 PSI. It is also useful when higher production

rates are required. This system is also equipped with a high and low pressure switch to operate and

protect the pump.

CAUTION: ALWAYS CONSIDER ELECTRICAL SHOCK HAZARD WHEN WORKING WITH AND

HANDLING ELECTRICAL EQUIPMENT. IF UNCERTAIN, CONSULT AN ELECTRICIAN. ELECTRICAL

WIRING SHOULD ONLY BE DONE BY A QUALIFIED ELECTRICIAN PER LOCAL AND STATE

ELECTRICAL CODES.

Before installing you will need to make sure that you have a dedicated power supply under the

sink, or within 4 feet of the system. We highly recommend a GFI outlet to plug the unit into as this

system is usually located near numerous water supplies. Follow all electrical and plumbing codes

and be certain of the voltage requirements on the Millennium unit. For installation assistance, contact

your local dealer.

We have supplied the system with Color coded tubing for ease of installation.

The following tools will be required for your installation:v

1) Hand drill for faucet hole. Use the appropriate bit for the surface you are drilling. (½” for non

air gap faucets and - 7/8” drill bit for air gap ones).

A) Titanium bit for metal sinks.

B) Glass and tile bit or Relton cutter for porcelain sinks.

C) Diamond core bit for granite.

2) Phillips head screwdriver.

3) Adjustable crescent wrench.

4) Basin wrench.

5) ¼” drill bit for drain clamp.

Your local dealer

INSTALLATION DIAGRAM FOR MILLENNIUM SYSTEM

(shown with standard faucet)

Connect to GFI electrical outlet

Transformer

Booster Pump

Stage 2: GAC carbon

3/8” Yellow tubing

to tank

RO dispensing

Faucet

Color Coded Tubing - Standard Faucet

Tubing Directions

1/4” Green Feed water supply line to inlet. Feed ball valve labeled “TO FEED”

3/8” Blue Carbon post lter elbow labeled “TO FAUCET” to center threaded shank of faucet

3/8” Yellow Carbon post lter tee labeled “TO TANK” to ball valve on storage tank

1/4” Red Flow restrictor labeled “TO DRAIN” to DC-14J drain clamp.

CONNECT YOUR SYSTEM TO THE COLD WATER SUPPLY ONLY. DO

NOT USE WATER SUPPLY THAT IS MICRO-BIOLOGICALLY UNSAFE, OR

OF UNKNOWN SOURCE WITHOUT ADEQUATE DISINFECTION BEFORE

OR AFTER THE SYSTEM.

WARNING:

(Fig. 1) A

INSTALLATION DIAGRAM FOR MILLENNIUM SYSTEM

(shown with optional air gap faucet)

Connect to GFI electrical outlet

Transformer

1/4” red tubing

air gap to drain clamp

1/4” red tubing

to air gap

Stage 2: GAC carbon

3/8” Yellow tubing

to tank

Air Gap dispensing

Faucet (Optional)

Booster Pump

Color Coded Tubing with Optional Air Gap Faucet

Tubing Directions

1/4” Green Feed water supply line to inlet. Feed ball valve labeled “TO FEED”

3/8” Blue Carbon post lter elbow labeled “TO FAUCET” to center threaded shank of faucet

3/8” Yellow Carbon post lter tee labeled “TO TANK” to ball valve on storage tank

1/4” Red Flow restrictor labeled “TO DRAIN” to air gap 1/4” drain/barb inlet at faucet air gap

3/8” Red 3/8” Barb on air gap to DC-38J Drain clamp

CONNECT YOUR SYSTEM TO THE COLD WATER SUPPLY ONLY. DO

NOT USE WATER SUPPLY THAT IS MICRO-BIOLOGICALLY UNSAFE, OR

OF UNKNOWN SOURCE WITHOUT ADEQUATE DISINFECTION BEFORE

OR AFTER THE SYSTEM.

WARNING:

(Fig. 1) B

Installation Kit Contents

color tubing

1. Color Coded Tubing:

Color Coded Tubing ( 4 coils, 4 colors)

¼’’ Green Tubing (approximately 8 feet)

¼’’ Red Tubing (approximately 6 feet)

3/8’’ Yellow Tubing (approximately 6 feet)

3/8’’ Blue Tubing (approximately 6 feet)

Optional 5th coil is added for air gap installations

3/8” Red Tubing (approximately 5 feet)

Note: The color coded tubing matches

the color coded plugs on the Millennium®RO unit.

PPASV121208W

2. PPASV121208W (Angled Stop Valve) is used for

connecting into cold water supply in between the top of

basin supply angle valve and the ex line that connects

to the cold water sink faucet.

3/8” DC-38J (Drain Clamp)

1/4” DC-14J (Drain Clamp)

4. DC-14J or DC-38J:

DC-14J (Drain Clamp) used for tapping into drainline

when standard faucet is used.

DC-38J (Drain Clamp) used for tapping into drainline for

discharge of the wastewater down the drain when air

gap faucet is used.

Teon Tape

5. Teon Tape:

Teon Tape is used on all threaded ttings to prevent

water leakage. Eight rotations (layers) are adequate

when using Teon tape to secure any threaded ttings.

The Millennium® RO already has Teon tape on all of

its ttings.

PPSV501222W

6. PPSV501222W:

PPSV501222W (Storage Tank Ball Valve 3/8’’). In normal

operation, the Storage Tank Ball Valve must be in the

“open” position. Add 8 layers of Teon tape on top of

the Threaded tank outlet. Screw tank ball valve

securely on threaded 1/4” port.

WR-FH10

8. WR-FH10 :

WR-FH10 (White Wrench) Make sure the black rubber

O-ring is properly in place in the lter housing after

changing lters following any maintenance.

CI3212U7S

9. CI3212U7S:

CI3212U7S (Faucet connector) to connect the faucet

with blue 3/8’’ tubing coming from the post lter labeled

TO FAUCET.

TAPPING INTO THE COLD WATER LINE

A - (Using the water supply adaptor Part # PPASV121208W )

For ex metal or plastic line.

NOTE: The Millennium®drinking water system must be connected to the COLD water

supply only.

1) Turn off the cold water supply to the sink faucet by locating the round or oblong

handle and turning clockwise until the water supply is off.

NOTE: If the cold water shut off valve fails to turn off the water, the house supply can

be turned off at the main water supply.

2) The water supply adapter (Fig. #2) may be installed at the faucet connection

3) Disconnect the 3/8” ex line from the base of cold water basin supply angle stop

valve.

4) Re-connect the 3/8” PPASV121208W Angle Stop Valve to the basin supply angle

stop valve.

5) Re-connect ex line to the PPASV121208W Angle Supply Valve.

6) Push green tubbing in to Quick Connect tting up to tube stop. Pull on the tubing

to check it is secure. Test the system before use.

(Fig. 2)

NOTE: All local plumbing codes must be follewed to ensure proper installation and

use of your MILLENIUM system.

CAUTION: A pressure regulator is recommended for feedwater pressure above 80psi.

Flex metal or plastic line

going towards sink faucet

3/8 Compression thread

Cold water basin supply

angle stop valve

Quick Connect

Green tubing going

towards RO

PPASV121208W Angle Valve

DRILLING THE HOLE FOR THE FAUCET

NOTE: SAFETY GLASSES SHOULD BE WORN TO PROTECT YOUR EYES WHILE

DRILLING THE FAUCET WHOLE.

1) For best results, a ½” drill bit for a non air gap faucet or 7/8” dill bit for an air gap

faucet should be used to drill a hole into your sink for the auxiliary faucet.

2) Carefully select the faucet location making sure it will have a neat water fall

pattern and that the faucet stud will be accessible from below once the whole is

completed.

3) For Porcelain Sink: Before starting the drill motor, apply rm downward

pressure on the bit until a crunching occurs. This will help keep the drill from

moving when starting the hole. Use a special porcelain hole cutter.

4) For Stainless Steel Sink: Before using the selected bit, an indent should be

made with a center punch to keep the drill bit from moving. A small pilot hole will

also aid the drill process.

5) For best results, keep steady rm pressure while drilling the hole. Too little

pressure during the start will cause excess wear on the bit and progress will be

slow.

6) Once the hole is complete, clean the area of metal chips and roughness around

the hole. Metal chips will stain porcelain.

For granite use a special diamond core bit only, help cool bit with water.

Warning: It is highly recommended for granite slate countertops, to use the

assistance of a trained professional to drill the hole for the faucet. Serious damage

can occur to the counter if done by an inexperienced person.

MOUNTING THE FAUCET

Air Gap Faucet (Optional)

1) Drill a 7/8” hole in the sink or the counter top, or use an

existing hole.

2) Slide chrome cover plate and rubber gasket on to

stem of faucet and place faucet onto sink, with the

stem going through the hole.

3) Place metal slotted washer over threaded

stem of faucet.

4) Place plastic spacer over

threaded stem of faucet

locking in place, slotted

washer onto countertop.

5) Tighten nut from under

the counter surface to lock the

faucet into place.

6) Attach red ¼’’ drain water discharge line to DRAIN

INPUT barb. And red 3/8’’ drain line to DRAIN

OUTPUT barb as shown.

7) Thread the faucet connector onto threaded stem of faucet. Do not use Teon tape.

8) Connect blue 3/8” tubing to faucet connector.

Rubber gasket

Drain line to air gap

1/4”red tubing

Drain line from air gap

to drain clamp 3/8”red tubing

Darin Output

Darin Input

Chrome cover plate

Plastic spacer

Faucet connector

3/8”X 7/16”

Faucet nut

Metal washer

Slotted washer

Sink or counter top material

Blue 3/8”tubing

(Fig. 4 B)

MOUNTING THE FAUCET

Standard Faucet

1) Drill a ½” hole in the sink or the counter top, or use an

existing hole.

2) Slide chrome cover plate and rubber gasket

on to stem of faucet and place faucet onto

sink, with the stem going through the

hole.

3) Place metal slotted

washer over threaded

stem of faucet.

4) Tighten nut from under the counter surface to

lock the faucet into place.

5) Thread the faucet connector onto threaded

stem of faucet. Do not use Teon tape.

6) Connect blue 3/8” tubing to faucet connector.

Rubber gasket

Chrome cover plate

Faucet connector

3/8”X 7/16”

Faucet nut

Metal toothed washer

Big metal washer

Sink or counter top material

Blue 3/8”tubing

(Fig. 4 A)

3) Afx sponge provided with the drain clamp onto inside of clamp

piece matching the holes. The center hole on the sponge must

be removed.

4) Make sure to align drain saddle to drilled hole. Attach drain

clamp to drain pipe and tighten the two screws evenly (Fig. 7)

5) Connect the 1/4” red tubing to the drain clamp (or 3/8” when air

gap faucet is used).

Sink

Mount drain

saddle

at either location

Never mount here

DRAIN CLAMP INSTALLATION

1) The drain clamp assembly should be installed

above the trap and on the vertical or horizontal

tail piece (Fig. 5)

2) Mark the hole position on the pipe and drill a ¼’’ hole through

one side of the pipe. (Fig. 6). Be careful not to drill the hole

through both sides of the pipe.

(Fig. 5)

(Fig. 6)

(Fig. 7)

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