Watlow F4T Bedienungsanleitung

1720-6742 Rev. A Made in the U.S.A.

January 2019

User’s Guide

Registered Company

Winona, Minnesota USA

ISO 9001

TOTAL

3 Year Warranty

CUSTOMER

SATISFACTION

F4T Controller

Installation and Troubleshooting

1241 Bundy Boulevard., Winona, Minnesota USA 55987

Phone: +1 (507) 454-5300, Fax: +1 (507) 452-4507

http://www.watlow.com/F4T

Anderson-Bolds ~ 216-360-9800

www.anderson-bolds.com

Safety Information

We use note, caution and warning symbols throughout this document to draw your attention to

important operational and safety information.

A “NOTE” marks a short message to alert you to an important detail.

A “CAUTION” safety alert appears with information that is important for protecting your

equipment and performance. Be especially careful to read and follow all cautions that

apply to your application.

A “WARNING” safety alert appears with information that is important for protecting you,

others and equipment from damage. Pay very close attention to all warnings that apply to

your application.

The safety alert symbol, (an exclamation point in a triangle ç) precedes a general

CAUTION or WARNING statement.

The electrical hazard symbol, (a lightning bolt in a triangle

) precedes an electric shock

hazard CAUTION or WARNING safety statement. Further explanations follow:

Symbol Explanation

CAUTION: Warning or Electrical Hazard that needs further explana-

tion than label on unit can provide. Consult QSG for further infor-

mation.

AVERTISSEMENT: mise en garde ou danger qui demande plus de

précisions que l’information sur l’étiquette de l’unité. Consultez le

manuel de l’utilisateur pour plus d’informations.

Unit can be powered with either alternating current (ac) voltage or

direct current (dc) voltage.

ESD Sensitive product, use proper grounding and handling tech-

niques when installing or servicing product.

Do not throw in trash, use proper recycling techniques or consult

manufacturer for proper disposal.

Enclosure made of Polycarbonate material. Use proper recycling

techniques or consult manufacturer for proper disposal.

Unit is a Listed device per Underwriters Laboratories®. It has been

evaluated to United States and Canadian requirements for Process

Control Equipment. CSA 22.2#14, File 158031, UL 61010, File

E185611 QUYX, QUYX7. . See: www.ul.com

Unit is compliant with European Union directives. See Declaration

of Conformity for further details on Directives and Standards used

for Compliance.

Unit has been reviewed and approved by Factory Mutual as a

Temperature Limit Device per FM Class 3545 standard. See: www.

fmglobal.com

CAUTION

WARNING

Electrical

Shock Hazard

Anderson-Bolds ~ 216-360-9800

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Symbol Explanation

Unit has been reviewed and approved by CSA International for use

as Temperature Indicating-Regulating Equipment per CSA C22.2 No.

24. See: www.csagroup.org

This F4T User’s Guide is copyrighted by Watlow Electric Manufacturing Company, © May 2016

• Watlow®and TRU-TUNE®are registered trademarks of Watlow Electric Manufacturing

Company.

• UL®is a registered trademark of Underwriter's Laboratories Incorporated.

• Modbus®is a registered trademark of Schneider Automation Incorporated.

• Vaisala®is a registered trademark of Vaisala OY Corporation.

• Microsoft®and Windows®are registered trademarks of the Microsoft Corporation.

Quencharc®is a registered trademark of ITW Paktron.

10-07433 Rev. –

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Watlow F4T Install & Troubleshooting •1 • Table of Contents

TC Table of Contents

Chapter 1: Overview .....................................2

Available F4T Literature and Resources .........................2

Chapter 2: Install and Wire.................................4

Getting Started Quickly...The Logical Approach ................... 4

Dimensions...............................................4

Installing the F4T ..........................................5

Panel Mounting the Base.................................5

Flush Mounting the Base.................................6

Electrical Isolation .........................................8

Wiring the F4T Base ........................................8

Power Requirements .......................................9

Flex Module (FM) Characteristics ..........................9

Flex Module Installation .....................................9

Wiring the Modules .......................................10

Communications Connections............................24

Chapter 3: Connecting a PC ...............................25

Using the User Interface (UI) to Change or View Ethernet Settings ... 25

Understanding the Front Panel Navigational Buttons ..........25

Connecting the F4T Base to a PC .............................27

DHCP Connection .....................................27

Fixed IP Connection....................................27

Composer Software....................................... 28

Starting Composer Software .............................28

Verifying Pluggable Flex Module Installation Using Composer ...28

Chapter 4: Calibration ...................................30

Calibrating the F4T Inputs ..................................30

Required Equipment When Performing Calibration ............... 30

Calibration of Analog Inputs .................................31

Using Composer Software to Calibrate Analog Inputs .............32

Using the User Interface to Calibrate Analog Inputs...............32

Chapter 5: Troubleshooting................................33

Replacing the Battery ......................................39

Chapter 6: Appendix ....................................41

F4T Base Specifications ....................................41

F4T Base Ordering Information ...........................44

Flex Modules and Limit I/O Specifications ......................45

Flex Module - Mixed I/O Ordering Information ...............48

Flex Module - Limit Ordering Information ...................49

Flex Modules - High Density I/O Specifications ..................49

Flex Module - High Density Ordering Information.............53

Flex Module - Communications Ordering Information .........53

How to Reach Us .........................................56

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Watlow F4T Install & Troubleshooting •2 •Chapter 1 Overview

Chapter 1: Overview

Available F4T Literature and Resources

Document Title and Part Number Description

F4T Setup and Operation User Guide,

part number: 1680-2414 Rev. A

This document looks deeper at the system

configuration using Composer™software and

the F4T function blocks and their connections.

Common product usage is described and illustrat-

ed through application examples.

F4T Specification Sheet, part number:

WIN-F4T-1118

Describes F4T hardware options, features,

benefits and technical specifications.

Watlow Application Guide

Comprehensive guide to understanding thermal

principles, electrical noise, best practises for

wiring industrial controls and much more.

Watlow Support Tools DVD, part

number: 0601-0001-0000

Contains all related user documents, tutorial

videos, application notes and the application

guide described above.

To acquire one or more of these documents navigate to the Watlow website where you will

have a choice to download free copies or purchase printed versions. Click on the link

below to nd your document of choice: http://www.watlow.com/F4T. For the Application

Guide, click here: http://www.watlow.com/common/catalogs/les/appguide.pdf

Your Comments are Appreciated

In an effort to continually improve our technical literature and ensuring that we are

providing information that is useful to you, we would very much appreciate your comments

and suggestions. Please send any comments you may have to the following e-mail address:

TechlitComments@watlow.com

Technical Assistance

If you encounter a problem with your Watlow controller, review your conguration

information to verify that your selections are consistent with your application: inputs,

outputs, alarms, limits, etc. If the problem persists, you should rst contact the Original

Equipment Manufacturer (OEM) for assistance. If that is not an option you can also get

assistance directly from Watlow:

• Contact a local representative: see last page

• Email: wintechsupport@watlow.com

• Call: 1-800-4WATLOW (1-800-492-8569) or +1 (507) 494-5656 from 7 a.m. to 5 p.m. Central

Standard Time (CST) (Select options for Controls & Software and Technical Support)

Please have the following information available when calling:

• Complete model number • User’s Guide • All conguration information

Anderson-Bolds ~ 216-360-9800

www.anderson-bolds.com

Watlow F4T Install & Troubleshooting •3 •Chapter 1 Overview

Warranty

This product is warranted by Watlow for a period of 36 months in accordance with the

terms and conditions set forth on Watlow's website which can be accessed at

www.watlow.com/terms.

Return Material Authorization (RMA)

1. Call Watlow Customer Service, (507) 454-5300, for a Return Material Authorization (RMA)

number before returning any item for repair. If you do not know why the product failed,

contact an Application Engineer or Product Manager. All RMA’s require:

• Ship-to address

• Bill-to address

• Contact name

• Phone number

• Method of return shipment

• Your P.O. number

• Detailed description of the problem

• Any special instructions

• Name and phone number of person returning the product.

2. Prior approval and an RMA number from the Customer Service Department is required

when returning any product. Make sure the RMA number is on the outside of the carton

and on all paperwork returned. Ship on a Freight Prepaid basis.

3. After we receive your return, we will examine it to verify the reason for the product

failure. Unless otherwise agreed to in writing, Watlow's standard warranty provisions,

which can be located at www.watlow.com/terms, will apply to any failed product.

4. In the event that the product is not subject to an applicable warranty, we will quote

repair costs to you and request a purchase order from you prior to proceeding with the

repair work.

5. Watlow reserves the right to charge for no trouble found (NTF) returns.

Document Overview and Purpose

The purpose of this document is to assist the installer in providing necessary information to

mount, wire and power up the F4T controller. This document also provides information to

assist in the process of diagnosing problems which might occur during or after the

installation process.

Anderson-Bolds ~ 216-360-9800

www.anderson-bolds.com

Watlow F4T Install & Troubleshooting •4 •Chapter 2 Install and Wire

Chapter 2: Install and Wire

Getting Started Quickly...The Logical Approach

The steps below outline installation and wiring for the base alone. More detail for each is

provided in the following sections.

1. Using this document for orientation, nd the base part number and note any installed

options as well as input voltage requirements.

2. Mount/install the base in the panel (see instructions below for panel mount or ush

mount options).

3. Ensure that incoming power is off and connect to the base power supply connector (see

section "Wiring the F4T Base").

4. Make note of any I/O module slot dependencies installing each one into an appropriate

base slot (see graphic entitled F4T Slot Dependencies under "Flex Module Installation").

5. Connect the wires from each eld device to the associated I/O module connector (see

section "Wiring the Modules").

6. Insert all wired I/O connectors onto the applicable modules and apply power to the

base.

7. Connect the controller to a computer running Composer™software using an Ethernet

cable (see section "Connecting the F4T Base to a PC").

Dimensions

Panel Mount

Front View Side View

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Watlow F4T Install & Troubleshooting •5 •Chapter 2 Install and Wire

Dimensions (cont.)

Installing the F4T

Panel Mounting the Base

1. Make the panel cutout using the mounting template dimensions above and insert the

case assembly into the panel cutout.

2. While pressing the case assembly rmly against the panel, slide the Retention Collar

over the back of the controller until the gasket is compressed.

3. For an IP65 seal, alternately place and push

the blade of a screwdriver against each of the

the four corners of the retention collar assem-

bly. Apply pressure to the face of the control-

ler while pushing with the screwdriver. Don't

be afraid to apply enough pressure to properly

install the controller. The seal system is com-

pressed more by mating the retention collar

tighter to the front panel. If you can move the

case assembly back and forth in the cutout, you

do not have a proper seal. The tabs on each side

of the retention collar have teeth that latch into

the ridges on the sides of the controller. Each

tooth is staggered at a different depth from the

front so that only one of the tabs, on each side,

is locked onto the ridges at a time.

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Watlow F4T Install & Troubleshooting •6 •Chapter 2 Install and Wire

Dimensions (cont.)

Flush Mounting the Base

1. Fabricate the mounting panel per the ush mount vertical or horizontal panel template

(shown below).

2. Press PEM standoffs (based on panel material) into mounting panel per supplier recom-

mendations.

PEM Standoffs

PEM P/N S0-632-6 Z1 S0S-632-6 S0A-632-6 S04-632-6

Material Steel

(Zinc Plated)

Stainless

Steel Aluminum

Hardened

Stainless

Steel

3. Insert the controller through the ush mount bracket and lock it in place with the reten-

tion collar.

4. Mount ush mount bracket to back panel with (6) #6-32 screws.

5. Apply overlay to front panel.

Note:

Overlay is provided by the user.

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Watlow F4T Install & Troubleshooting •7 •Chapter 2 Install and Wire

Dimensions (cont.)

Anderson-Bolds ~ 216-360-9800

www.anderson-bolds.com

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