Waupaca Excelevator 114 Series Bedienungsanleitung

Installation Instructions

Excelevator™

Elevator

Series 114

950/1,000 lbs.

PMI114-V

30 March 2018

1726 North Ballard Road, Suite 1 • Appleton, WI 54911

Phone 920-991-9082 • Fax 920-991-9087

Technical Support 855-804-5774

www.waupacaelevator.com

1726 North Ballard Road, Suite 1 - Appleton, WI 54911 - 920.991.9082

Technical Support 855.804.5774 - Parts@waupacaelevator.com

30 MAR 2018

PMI114-TC-V W

Description.................................................................... P a g e

General Information........................................ ........................................4

Warning and Safety Label Install.........................................................5

Factory Installed Warning & Safety Label Installation...............6

Hyrdaulic Elevator Recommended Tool List.................................7

Return Material Authorization.............................................................8

Troubleshooting with Tech Support.......... .........................................9

Hoistway Dimensions ..................................... ...................................10

Conversion Rail Bracket Installation .............................................11-12

Rail Bracket Installation........................................................................13

Rail and Pedestal Installation....................... ......................................14

Two Piece Jack Assembly.....................................................................15

Jack Installation................................................. ......................................16

Ram’s Header Installation .............................. ......................................17

Controller Installation and Wiring ...............................................18-19

GMV/OLS Hydraulic Power Unit Installation ..............................20

Final Limit Installation .........................................................................21

Pendant Control.....................................................................................22

Piston Projection....................................................................................23

Sling Installation ............................................... ................................24-25

Sling Extension Installation .......................... ................................26-27

Proper Handling of Wire Rope............................................................28

Wire Rope Installation................................................................29-31

Verify Jack Travel............................................... .................................32

Car Operating Panel Installation..................................................33

Wall Mount Telephone Jack...........................................................34

Handrail Installation ........................................ .................................35

Framlees Car Assembly .................................. ..........................36-38

Stabilizer Bracket Installation........................................................39

Steel Tape Installation........................................................................40

Description............................................ ....................... P a g e

Slack Rope Safety Wiring.............................................................41

Modular Wiring Car Top Layout ........................................................42

Emergency Light Installation and Fuse Installation................43

Car Top Modular Wiring ................................. .................................44

Tape Reader Driver Board ............................. .................................45

LED Light Installation...................................... ...................................46

LED Light Wiring (without battery backup)..................47

LED Light Wiring (without battery backup wiring)............48

Accordion Gate Installation ........................................................49-50

Frameless Car Gate Switch ........................... ....................................52

Travel Cable Installation....................................................................53

Travel Cable to Controller Wiring..........................................................54

Hoistway Wiring Layout ................................. ....................................55

Hall Station Wiring & Installation...................................................56

Stop Pit Switch Installation .................................................................57

EMI & GAL Magnet Placement 6 Stop..............................................58

Toe Guard Installation..................................... ....................................59

Automatic Operation...................................... .....................................60

GMV/OLS Microprocessor Inputs and Outputs...........................61

Programs & POT Settings............................... .............................62-63

Auto Gate Program.......................................... ....................................64

Valve Adjustments ........................................... ..............................65-67

Troubleshooting ............................................... ...................................68-69

Troubleshooting PLC Inputs and Output.................................70-71

Troubleshooting Controller Layout ........... ....................................72

Semi- Annual General Maintence Chart ..................................73

Semi- Annual Maintence Messages...........................................74

Elevator Release Checklist.................................................................75

Installation Table of Contents

General Information

Series 114

1726 North Ballard Road, Suite 1 - Appleton, WI 54911 - 920.991.9082

Technical Support 855.804.5774 - Parts@waupacaelevator.com

PM0010-B

25 OCT 2017

GENERAL INFORMATION

For purposes of visual clarication, some parts have been

omitted from certain illustrations.

Illustrations are of typical parts and may not match your

materials exactly.

Waupaca Elevator Company subscribes to the ACCESSIBILITY EQUIPMENT MANUFACTURERS ASSOCIATION

(AEMA) Code of Ethical Practices:

Be it resolved that we will conduct our business aairs in such a manner that they will be fair to all parties concerned.

These symbols will remind you of potential injury.

Important

Indicates critical information that should be

reviewed carefully.

General Reminders

Safe operation requires a maintained hoistway

and mechanical room temperature between 60° F

to 110° F.

ANTI-

STATIC

ALERT

CRUSH

HAZARD

CRUSH

HAZARD

CRUSH

HAZARD

CUTTING

HAZARD

CRUSH

HAZARD

CRUSH

HAZARD

ECO-SYSTEM

HAZARD

ELECTRIC

HAZARD

FALLING

HAZARD

INHALATION

HAZARD

CRUSH

HAZARD

KINK

HAZARD

MISSILE

HAZARD

CRUSH

HAZARD

PINCH

HAZARD

STATIC

HAZARD

ELECTRICITY

Illustration Notication

Danger!

Indicates a condition where failure to follow

exact instructions or heed warnings may result

in equipment damage, personal injury or death.

Safety Alerts

Introduction

This manual is designed as a guide to the installation

and maintenance of this Waupaca Elevator unit. The

instructions are designed to help ensure the safe

installation and operation of this unit. Read them

carefully before beginning installation.

Inspect for visible signs of damage or missing parts

BEFORE beginning installation. The nal check list

indicates all components included with this order.

Work by others to include, but not limited to, the

hoistway construction, supports for guide rails and an

electrical fused disconnect to control panel.

Do not expose electrical components to the elements or

extreme temperature uctuations. Resulting condensa-

tion will damage equipment, causing it to malfunction. If

exposed, let sit for 12-24 hours prior to operation.

• And further resolved, that we will manufacture and/

or distribute only products which reect good quality,

safety and the best engineering practices for any given

application.

• And further resolved, that we will respect our competitors

deserving of our respect.

• And further resolved, that we will refrain from being

derogatory.

• And further resolved, that we will not take unfair advan-

tage of our dealers.

• And further resolved, that we will always uphold the high

standards and the purposes of AEMA.

• And further resolved, that we will refuse to be party to

any of the following: price xing, collusion monopoly,

non-code compliance, deviation from specications after

quoting, and knowingly endorsing members of this or

any other trade association if they are not qualied or are

known to be unethical or dishonest.

Installation should be done by a trained authorized

Elevator Contractor in accordance with these

instructions and in compliance with requirements

of National Elevator Code, National Electrical Code,

American Standard Safety Code, and State and

Local Building Codes.

Ethical Standards

Page 4

PTS70014-J

29 MAR 2018

SERIES : 114 ,116

1726 North Ballard Road, Suite 1 - Appleton, WI 54911 - 920.991.9082

Technical Support 855.804.5774 - Parts@waupacaelevator.com

Wire Rope Tag

(1) To the wire

rope where it

will not interfere

with elevator

operations.

(Tag may vary

due to supplier.)

GAL INTERLOCK

EMERGENCY KEY

- SWITCH MAIN DISCONNECT TO "OFF"

- SLOWLY OPEN HOISTWAY DOOR WITH

INTERLOCK RELEASED

- GENTLY TURN KEY TO RELEASE

INTERLOCK

- INSERT KEY IN KEYWAY UNTILHANDLE

CONTACTS INTERLOCK

- REMOVE KEY FROM CONTROL BOX

COVER

L-006427-A

GAL

LOCK

DANGER

L-006435-A

Elevator car can

come up and crush

you to death!

Before entering this area:

Pull Emergency Stop

Use a 4 foot brace on

top of car

DANGER

L-006381-A

Elevator car can

come down and

crush you to death!

Before entering this area:

Pull Emergency Stop

Use a 4 foot brace to

support car

(1) To front

wall in the

overhead of

hoistway.

(1) On top of

elevator car.

(1) To hoistway

wall 3’above

pit facing door.

(1) On the Jack

(1-3) Center in opening/s on toe guard

(1) To controller face next to

emergency key holding bracket.

(EMI interlock)

NON-LOAD

BEARING

SURFACE

L-007722-A

(2) Place label on the

ceiling exterior of

the elevator car.

Label must be visible

from opening

DANGER

L-006428-A

Elevator car can

come down and

crush you to death!

Before entering this area:

Pull Emergency Stop

Use a 4 foot brace to

support car

(1) To the inside of cab

(manual gate only) (1) To the inside of cab

(automatic gate only)

(GAL interlock)

(2) Placed on the

disconnects

110V & 240V

OPERATING INSTRUCTIONS

FOR WAUPACA ELEVATOR WITH MANUAL GATE

IF ELEVATOR STOPS BETWEEN FLOORS WAIT 7 SECONDS AND TRYTO

RETURN TO FLOORTHAT YOU CAME FROM, IF YOU REMAIN STUCK PRESS

ALARM BUTTON TO GET ASSISTANCE IN THE HOUSE OR USE PHONE TO

GET ASSISTANCE.

DO NOT ATTEMPT TO REPAIRTHIS ELEVATORYOURSELF.

CALL DEALER FOR SERVICE OR AN ELEVATOR SERVING COMPANY

DO NOT REMOVE OR COVERTHIS SIGN. L-006432-B

1. Close hoistway door and close elevator gate.

2. If keylock is provided, insert key in lock and turn to “ON”.

3. Press desired oor on the car operating panel.

4. Once stopped at landing open gate.

5. Open door and exit elevator.

6. Close the gate.

7. Securely close hoistway door.

8. Should elevator fail to operate.

-Verify gate and hoistway door are fully closed.

-If keylock equipped, verify key is in the“ON” position

-Verify that the emergency stop button is pushed in.

9. Do not load elevator beyond its rated capacity.

10. Do not open gate while elevator is in motion.

11. Keep all body parts inside the elevator car at all times.

OPERATING INSTRUCTIONS

FOR WAUPACA ELEVATOR WITH AUTOMATIC GATE

IF ELEVATOR STOPS BETWEEN FLOORS WAIT 7 SECONDS AND TRYTO

RETURN TO FLOOR THATYOU CAME FROM, IF YOU REMAIN STUCK PRESS

ALARM BUTTON TO GET ASSISTANCE IN THE HOUSE OR USE PHONE TO

GET ASSISTANCE.

DO NOT ATTEMPT TO REPAIRTHIS ELEVATORYOURSELF.

CALL DEALER FOR SERVICE OR ELEVATOR SERVICING COMPANY

DO NOT REMOVE OR COVERTHIS SIGN. L-006434-B

1. Close hoistway door and the elevator gate will automatically close.

2. If keylock is provided, insert key in lock and turn to “ON”.

3. Press desired oor on the car operating panel.

4. Once stopped at landing the gate will automatically open.

5. Open door and exit elevator.

6. Securely close hoistway door.

7. Should elevator fail to operate:

- Verify gate and hoistway door are fully closed.

- If keylock equipped, verify key is in the “ON”position.

- Verify that the emergency stop button is pushed in.

8. Do not load elevator beyond its rated capacity.

9. Do not open gate while elevator is in motion.

10. Keep all body parts inside the elevator car at all times.

(1-3) Place label right next

to the pit stop switch in

the hoistway pit

(1) Place the label

facing toward the

hoistway shaft on the

plastic container that

catches the oil in the

hoistway.

WARNING & SAFETY

LABEL INSTALLATION

Page 5

PTS70014-J

29 MAR 2018

SERIES : 114 ,116

1726 North Ballard Road, Suite 1 - Appleton, WI 54911 - 920.991.9082

Technical Support 855.804.5774 - Parts@waupacaelevator.com

WARNING

For Continued Protection Against Risk of Fire,

Replace with same Type and Rating of Fuse.

AMP, Time Delay

L-006383-A

L-006405-A

FUSE VALUE TYPE

IN OR ON CONTROLLER ALARM BELL &

CONTROLLER

WARNING

L-006392-A

Hazardous voltage

can shock, burn or

cause death.

Do not enter or

service yourself.

Call a qualied repairman.

Electrostatic sensitive devices within.

Observe anti-static precautions.

L-006394-A

ALARM BELL &

TAPE READER

WARNING

GATE SWITCH BYPASS

AND/OR GATE REMOVAL

IS PROHIBITED BY CODE.

SERIOUS INJURY OR

DEATH COULD RESULT.

L-006416-A

GATE

WARNING : MORE THAN ONE LIVE CIRCUIT.

SEE DIAGRAM.

AVERTISSEMENT . CET ÉQUIPEMENT

RENFERME PLUSIEURS CIRCUITS SOUS

TENSION. VOIR LE SCHÉMA.

Overload protection is 150 % of full load current ( Fuse on board)

his unit does not incorporate overspeed protection

Screw Drive

Gate Operator

120V, 3A, 60Hz

ASME A17.5

CAN/CSA B44.1

File: 100104201CHI-001

L-006469-A

ASME A17.5

CAN/CSA B44.1

File: 100104201CHI-001

WARNING : MORE THAN ONE LIVE CIRCUIT.

SEE DIAGRAM.

AVERTISSEMENT . CET ÉQUIPEMENT

RENFERME PLUSIEURS CIRCUITS SOUS

TENSION. VOIR LE SCHÉMA.

Overload protection is 150 % of full load current (

Fuse on board)

his unit does not incorporate overspeed protection

Belt Drive

Gate Operator

120V, 3A, 60Hz

L-006470-A

CARTOP

SCREW DRIVE

GATE OPERATOR

BELT DRIVE

GATE OPERATOR

EMI III AC & DC

L-006700-A

Waupaca Elevator Company

100291858CHI-001

COMPLIES WITH UL STD104,

ASME-A17.1, AND CSA B44.

MODEL: EMI IV

VOLTAGE: 24 VDC, 2A

24 VAC,2A

CERTIFIED OCTOBER 2011

"FOR RESIDENTIAL USE ONLY"

Intertek

EMI IV AC & DC

Elevator car can come

down and can cause

SEVERE INJURY or DEATH

Before disconnecting hose:

• Secure car and sling

Do not attempt to replace this hose

Installed by:

______________________________

Date Installed:

______________________________

PER ASME A17.1: REPLACE HOSE EVERY 6 YEARS OR

SOONER IF REQUIRED BY LOCAL JURISDICTION

L-006430-B

Minimum Bend Radius: 4.80 in.

Factory Test Pressure: 3700 PSI

Factory Test Date: _______________

Inspection of hose to occur annually, or as

directed by local jurisdiction

Visual Inspection:

Check for weeping, leakage, kinks, twists, crushed

sections, or damage to outer covering

Pressure Test:

Run unit upward until stop ring is engaged and

pressure relief valve activates. Continue to run

pump for 30 seconds while checking for:

• Leakage

• Slippage of Fittings

• Exposure of Inner Reinforcement

• Bulging/Distortions of Hose Body

High pressure hydraulic

lines, keep hands clear

while pressure testing

L-006430-B

COMPANY: TECHNICIAN: DATE:

Voltage (V): Freq. (Hz): Phase (Ø): Wiring Diagram #:HP: Current (A):

Serial #:

Enclosure Type: UL File: Plant Location:

Short Circuit Current: KA rms symmetrical at V maximum

L-006385-B

DANGER - HIGH VOLTAGE

CAUTION:

Read and understand. Risk of electric shock. To reduce the risk of fire,

replace fuse with same type and rating. More than one disconnect may be used. De-energize

prior to servicing or adjusting. Indoor use only.

EMI AC & DC

WARNING

INTERLOCK BYPASS

AND/OR REMOVAL IS

PROHIBITED BY CODE.

SERIOUS INJURY OR

DEATH COULD RESULT.

L-006380-A

POWER UNIT

CARTOP

WAUPACA ELEVATOR INC.

"As to electrical, shock and re hazard, and in accordance with

ASME A17.5-2014 and CAN / CSA B44.1-2014"

E180739

ENCLOSED ELEVATOR CONTROL PANEL

XXXXXX

L-006406-C

WARNING : MORE THAN ONE LIVE CIRCUIT.

SEE DIAGRAM.

AVERTISSEMENT . CET ÉQUIPEMENT

RENFERME PLUSIEURS CIRCUITS SOUS

TENSION. VOIR LE SCHÉMA.

Copper conductors only!

4000929

Waupaca Elevator

Cartop Box

Elevator

120V, 10a, 60Hz

CONFORMS TO ASME STD A17.5

CERTIFIED TO CAN/CSA STD B44.1

File: 102879262CHI-00

L-007881

CAUTION

NO LIFT - NO STEP

L-006413-A

CARTOP

CAPACITY TAG

HYDRAULIC HOSE BUFFER SPRING TAGS

(1) PER BUFFER SPRING

MAY VARY

FACTORY INSTALLED

WARNING & SAFETY

LABEL INSTALLATION

Page 6

1726 North Ballard Road, Suite 1 - Appleton, WI 54911 - 920.991.9082

Technical Support 855.804.5774 - Parts@waupacaelevator.com

PTS70018-C

29 MAR 2018

Measuring Tools

□2’Level

□4’Level

□6’Level

□Laser Level

□25’Tape Measure

□Chalk Line

□Framing Square

□Plumb Line

□Calipers

SERIES : 114, 116

HYDRAULIC ELEVATOR

RECOMMENDED TOOL

LIST

Safety Equipment

□Hard Hat

□Safety Glasses

□Steel Toe Boots

□Heavy Gloves

□Fall Protection Equipment

Power Tools

□3/8”Cordless Drill & Drill Bits

□1/2”Hammer Drill & Drill Bits

□Shop Vac

□Extension Power Cord

□Reciprocating Saw (Sawzall)

Miscellaneous Equipment & Supplies

□Ladder and Planks

□Material to Close O Hoistway

□Chain Hoist

□All Purpose Grease

□Wood Glue

□Paran Wax

□Temporary Supports for car

□Thread Locker

□Rags or Toweling

Hand Tools

□Socket & Wrench Set

□Allen Wrenches SAE & Metric

□Utility Knife

□Cable Cutter

□File Set

□Flashlight

□Needlenose Pliers

□Rubber Mallet

□Hack Saw

□Scissors

□Set of Screw Drivers (at & Phillips)

□Vise Grips

□Wall Board Roll Lifter

□Pre-set Interchangeable Head Torque

Wrench Box End Style & Socket Style

(up to 125 ft. lbs. plus)

□Clamps

□Spanner Wrench (142 mm, Pin Dia. 8mm)

□Torque Wrench/Screw Driver

Electrical Wiring Tools & Supplies

□Wire Crimper

□Wire Marker Tape

□Wire Stripper

□Multi-Meter

□Clamp on Ammeter

□Appropriate Fuses

(see controller schematic)

□WEC Pendant

Hydraulic Equipment & Supplies

□Mineral Spirits

□Hydraulic Oil

□PTFE Thread Tape

□PTFE Thread Paste

Page 7

1726 North Ballard Road, Suite 1 - Appleton, WI 54911 - 920.991.9082

Technical Support 855.804.5774 - Parts@waupacaelevator.com

PTS70004-E W

09 OCT 2017

SERIES : ALL

1. An RMA Number must be issued at the time the part is ordered, not after the fact, for all CREDIT and

WARRANTY parts returns.

2. When placing an RMA order, specic information will be required as follows:

a) UNIT’S SERIAL NUMBER

b) part number (if available)

c) exact description of the problem

d) date of manufacture

Have this information ready when you call to expedite the process!

3. All returns must be clearly marked with the assigned RMA number on the outside of the container.

4. No item will be accepted without an RMA number.

5. Outbound Material RMA will be sent out UPS/FEDEX Ground.

6. Any additional shipping costs will be at the dealer’s expense.

7. Absolutely no returns will be accepted after 45 days. All RMA’s have a 45-day open date for receipt by

Waupaca Elevator.

8. All replacement part orders will be invoiced upon shipping and will not be credited until the original

part(s) have been returned to the factory prepaid (no C.O.D.’s will be accepted).

a) Credit will be issued if evaluation proves components or to have failed within our

warranty period.

b) Credit will not be issued if the parts have been installed improperly or misused.

8. Any electrical items returned in proper working condition will be returned to the dealer at the dealer’s expense.

9. Waupaca Elevator reserves the right to deny credit.

10. Some parts may be subject to a 20% restock fee.

11. ALL PARTS HAVE A 90 DAY WARRANTY.

12. We encourage your cooperation with this policy as it will further expedite warranty replacement, better track

returns and allow us to adjust your account in a timely and accurate manner.

To Contact Waupaca Elevator Technical Support

Please Call: 855-804-5774

E-mail: Parts@waupacaelevator.com

RETURN MATERIAL

AUTHORIZATION

PROGRAM - RMA

Page 8

1726 North Ballard Road, Suite 1 - Appleton, WI 54911 - 920.991.9082

Technical Support 855.804.5774 - Parts@waupacaelevator.com

PTS70009-E W

Series: ALL

31 JULY 2017

Must Have

1. Serial Number of the unit

2. Multimeter

3. Wire Stripper

4. 1/8”Flat Screwdriver

5. Flashlight

6. Wiring Diagram for the unit

Other Suggested Items

1. WEC Pendant

2. Note pad

3. Writing Utensil

4. Fuses

5. Socket set SAE and Metric

6. Wrench Set SAE and Metric

7. Allen Wrenches SAE and Metric

8. Clamp on Ammeter

9. Rags and Oil Dry

Troubleshooting Tips

1. Take notes as you troubleshoot for future reference.

2. Visually inspect component(s).

3. Check for loose wires and broken contacts.

4. Be familiar with your multimeter.

5. When testing fuses take them out of the circuit (failure to do so may result in a false reading).

6. When checking for voltage do not check to ground

For Technical Support Call : 1-855-804-5774

CRUSH

HAZARD

CUTTING

HAZARD

CRUSH

HAZARD

CRUSH

HAZARD

ECO-SYSTEM

HAZARD

ELECTRIC

HAZARD

FALLING

HAZARD

INHALATION

HAZARD

CRUSH

HAZARD

KINK

HAZARD

CRUSH

HAZARD

PINCH

HAZARD

STATIC

HAZARD

ELECTRICITY

Having the following items on hand will make the troubleshooting

process easier and quicker.

TROUBLESHOOTING WITH

TECHNICAL SUPPORT

Page 9

1726 North Ballard Road, Suite 1 - Appleton, WI 54911 - 920.991.9082

Technical Support 855.804.5774 - Parts@waupacaelevator.com

PTM30008-B

MARCH 2009

Hoistway Dimensions

Hoistway must be plumb, square and have no

dimension greater than 1” or less than 1/2” as

compared to the hoistway layout drawings.

Verify the following with your eld drawings:

Hoistway dimensions

Total travel

Pit depth

Clear overhead

Doorways are In-Line

Rail Backing

Chain hoist attachment point

(Strongly Recommended)

Hoistway Dimensions

FAILURE TO VERIFY

these dimensions with

the drawings on site, may

drastically INCREASE the

amount of TIME spent on

the job!

Other Hoistway Verications

Verify these other hoistway dimensions

and specifications before proceeding with

installation of elevator.

A-Machine room location &

dimensions (if applicable)

B- Clear access to hoistway

Note: The use of a laser level is recommended for verifying

the hoistway dimensions and for locating and

marking the center line during rail bracket installation.

SERIES: ALL

Page 10

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