Webasto AT2000STC Bedienungsanleitung



AirTopInstallationGuide‐AT2000STC



WebastoAirTopInstallationGuide–AT2000STC



2

AirTop2000STCInstallationGuide2020|WebastoThermo&ComfortAustraliaPtyLtd.



GeneralInformation

WebastoThermo&ComfortAustraliaPtyLtdispleasedtoprovidethisinstallationguidefortheAirTop2000STC

heatingsystem.Whenusedaccordingtotheguidelinesstatedinthisbooklet,youshouldexpectmanyyearsof

trouble‐free,enjoyableoperation.

Thisinstallationguiderepresentsourlatestefforttoproducethebesttechnicaldocumentationpossible.Inour

effortstowardcontinuous,ongoingproductimprovement,wealsoencourageourcustomerstoprovidefeedback

concerningthisguideandtheAirTop2000STCheatingsystem.



Visitourwebsitefortechnicaldocuments:www.webasto.com/au



 



ThisWebastoDieselHeatercomeswitha2yearwarranty.

Failuretofollowtheseinstallationinstructionsandthenotescontainedthereinwillleadtoallwarrantybeingrefusedby

WebastoThermo&ComfortAustraliaLtdPty.Thesameappliesiftherepairsarecarriedoutincorrectlyorwithuseofparts

otherthangenuineWebastoserviceparts.Thiswillresultinthevoidingofallwarranty.Allserviceandrepairshavetobecarried

outbyauthorisedWebastoservicedealers.





PurposeoftheAirTopHeater

TheWebastoAirTop2000STCairheatersaredesignedtoheatthecabinsofboats,trucks,minibus’,vans,

motorhomes,caravansandcampertrailers.



Theairheatersoperateindependentlyoftheengineandareconnectedtoeitherthevehicle’sownfueltankorviaa

separatefueltankandtheelectricalsystemofthevehicle.



Theyarenotdesignedtoheathazardoussubstances.





WebastoAirTopInstallationGuide–AT2000STC



3AirTop2000STCInstallationGuide2020|WebastoThermo&ComfortAustraliaPtyLtd.



Pre‐InstallationConsiderations

1) Locationandorientationoftheheater.

Theheatermaybefittedtotheinteriororexteriorofthevehicle.Ifitisinstalledexternally,ensurethattheheaterisfittedin

apositionwhereitisprotectedfromwateranddustingress.

2) Lengthofhotairoutletducting–theshorter,thebetter.Ensurethatthehotairoutletisnotdirectedtowardsor

incontactwiththehumanbody,asthehotairtemperaturecanrangefrom80‐120oC.

3) Returnvent‐insomecaseswherethereisenoughaircirculationinandaroundtheheater,ductingmaynotbe

requiredtothereturnairvent.Whereitisrequired,keepductingtoaminimum.

4) Locationofthecontroller,electricalwiring,fuseandbatteryconnections.

5) Locationofthefuelpumpandfuelfilter.

6) Locationoftheexhaustsystem.Ensurethattheexhaustisnotfacingdirectionoftravel.

7) Locationofthecombustionairsystems.

8) Fuelpick‐upoptions–12LWebastofueltankorstandpipe.

9) Electrical‐ensuretousethesuppliedfusesinthekitandbatterypositiveandnegativeconnecteddirectlytothe

housebattery.



Tips

Looselyattachtheheaterwiththemountingbracketandplaceitinyourdesiredlocationtopredeterminetheheater

orientation,ductinglayout,airflow,wiring,controllerandgeneralclearanceforeasyaccessibilityandforfuture

serviceandrepair.

SerialNumberLabelling

Ensurethattheserialnumberlabelsareattachedonthetoporthesideoftheheaterincasetheheaterismounted

againstawallandtheoriginallabelmaybeinaccessible.Additionallabelsaresuppliedinthekitandoneshouldgo

ontheinstallationmanualenvelopetohandovertothecustomeratthetimeofcommissioning.

    



TheSerialNumberlabelontheAT2000STCwillstillstateAT2000ST.Thisistoavoidthenecessityofapplyingfora

newECtypeapproval.TheheaterwillstillbeanAT2000STCbasedonthemanufacturedateandserialnumber.



Note:Incaseofwarrantysituations,theserialnumberwillberequestedbyWebastooranauthoriseddealerto

validate.

Fig1–Serialnumberlabels–Heater Fig2

–

SerialnumberlabelwrittenasFabrNr.

WebastoAirTopInstallationGuide–AT2000STC



4

AirTop2000STCInstallationGuide2020|WebastoThermo&ComfortAustraliaPtyLtd.



1Heater&FloorMountingBracketDimensions



Note:All

dimensionsin

millimetres



1HeatingAirInlet5FuelInlet

2HeatingAirOutlet6SpaceRequirementforHeatingAirInlet

3CombustionAirInlet7SpaceRequirementforInstallation&RemovalofHeater

4ExhaustGasOutlet8CableOutlet(OptionalRightorLeft)



FloorMountingBracket





Fig3

Fig4

50mm



WebastoAirTopInstallationGuide–AT2000STC



5

AirTop2000STCInstallationGuide2020|WebastoThermo&ComfortAustraliaPtyLtd.



2StepbyStepInstallation

1. Aftercheckingwhatisunderthefloortoensureclearanceoftanks,chassisrailsetc.,Drillthe140mmfloor

mountbracketcutout.

2. Assemblyoftheheater

2.1 Assembletheheatertothebracketwiththerubbergasketusingthe10mmnutsandwasherssuppliedinthe

kit.

(Rubbergasketmustbeappliedtoavoidanyheatdistributionthroughthevehiclefloor)



 



2.2 Placetheheatersothebracketisfacingup(Fig7),youwillnownoticeelectricalwiresbundledinthe

combustionairinlet(Fig3)(3),these2blackwiresareforthefuelpump.









Fig6

Fig5

7

–

Bracket

acin

u

wardsandnoticethewiresinthecombustionairinlet.

Thesealgasketmustbereplacedeachtimetheheaterisremovedandreinstalled.

WebastoAirTopInstallationGuide–AT2000STC



6

AirTop2000STCInstallationGuide2020|WebastoThermo&ComfortAustraliaPtyLtd.



2.4 Thecombustionairinlet(Fig3)(3)hasaslottoaccommodatethewires,ensurethefuelpumpwiressit

neatlyinthisslot.Neverrunthewiresthroughthecombustionairinlettubeasitwillcreateairrestrictions.

 



2.5 Attachingcombustionairtube.Amatchingslotneedstobecutinoneendofthecombustionairtubeto

accommodatethefuelpumpwires.



  



2.6 Usingthe25mmhoseclamp,fixthecombustionairtubetotheinlet(Fig3)(3).

Note:Ensurethatthehoseclamp&fuelpumpwiresarenotrubbing.



Undernocircumstancemaythecombustionairbetakenfromareasoccupiedbypeople.Thecombustionairintake

openingmustnotpointinthedirectionoftravel.Itmustbelocatedsothatitcannotbecomecloggedwithdirtor

roaddebris.

Thecombustionairmustbeextractedusingacombustionairtubesuppliedinthekitandprotectedfromdustand

wateringress.

Fig8

Fig9

–

CombustionAirTube“V”cut.Fig9a–CombustionAirFilter

WebastoAirTopInstallationGuide–AT2000STC



7

AirTop2000STCInstallationGuide2020|WebastoThermo&ComfortAustraliaPtyLtd.



2.7 Attachthefuellineusingthe10mmhoseclamp&rubberfuellineconnector,fixtothefuelinlet(Fig3)(5),

thenfixthefuellinetotheopenendoftherubberconnectorandsecurewithanother10mmhoseclamp.

(Ref:Fig8).

2.8 Installthestainlesssteelexhaustpipe,usingthe25mmexhaustclamptotheexhaustgasoutlet(Fig3)(5).



Theexhaustpipetemperatureisabove250

C.Ensurethattheendcapisproperlymountedandpointingdownwards

(fig11.1).Theexhaustmustnotpointinthedirectionoftravel.Theexhaustmustbesecuredandawayfromheat

sensitivecomponents,vehiclefuellinesandharnesses.Webastocansupplyexhaustlaggingifrequired

.

   











Fig11–Theexhaustorcombustionpipemustbelocatedsothatthey

cannotbecloggedbydirtorroaddebris

Fig10anexhaustmuffleris

suppliedinthekit.

Fig11.1–Ensurethattheendcapisproperlymounted

andpointingdownwardsontheexhaustpipe.

WebastoAirTopInstallationGuide–AT2000STC



8

AirTop2000STCInstallationGuide2020|WebastoThermo&ComfortAustraliaPtyLtd.



3ElectricalSystem

3.1MainHarness



Donotcutorextendthecontrollerwiringharness.Thiswillvoidthewarranty.Ifanextensionisrequiredforthe

controlelementplug(Fig12)(X9),anextensionharnessisavailablefromWebasto.

Weonlyrecommendextendingthebatterypositive(red)andnegative(brown)wires.Correctwiresizeof6mmtobe

usedtoavoidanycurrentorvoltagedropinthecircuit.

Ensurethatthemainplugisproperly“home”intheECU(Fig12)(3).Themainpositive(red)andnegative(brown)

hastobedirectlyconnectedtothehousebatteryandNOTviaamasterswitchtoensurecorrectshutdowncycleof

theheater.



NumberFunction

1FuseHolder

2RedWire(BatteryPositive)

3MainPlug

4BrownWire(BatteryNegative)

5620OhmResistor

6RotaryController(Potentiometer)

7 Multi‐controldigital

Fig12

–

AT2000STCMainHarnessconnections

WebastoAirTopInstallationGuide–AT2000STC



9

AirTop2000STCInstallationGuide2020|WebastoThermo&ComfortAustraliaPtyLtd.



Pleasenote–Theblackwirewithbluestripes,withtheminispadeterminals‐labelledas‘temperaturesensor’,must

beconnectedtothe620Ωresistorwhichissuppliedinthekit.Polaritydoesnotmatter.Iftheresistorisnot

connectedwhenusingthemulti‐controllertheerrorcodeF94willappear.Otherwise,ifusingthedialcontrollerand

theresistorisnotconnectedtheerrorcodeF06willoccur.







TheAirTop2000STCrequires72‐85watts,6‐7ampsduringstart‐up.Themainpowerconnectionhastobemadeatacircuit

designedtosustainthisloadwithoutanyvoltageorcurrentdraw.Cigarlightersocketsorauxiliaryoutputsforanyother

electronicaccessoriesarenotconsideredadequateforthepowersupplyfortheheater.

Ifanybatterymanagementsystemisused,pleasecontactaWebastoauthoriseddealertoensurecorrectshutdowncycleis

maintainedandpreventcarbonbuildup.

Fig13–Fuseholderandfusessuppliedinthe

kit.



F1=20AforHeater‐12VHeater

F1=15AforHeater‐24VHeater

F2=1AforMulti‐Controller

3.1A620OhmResistor

Connect620Ωresistor

towiresmarked

‘TemperatureSensor’

620Ωresistorsupplied

loose&inaseparatepack

withinthekit.

WebastoAirTopInstallationGuide–AT2000STC



10

AirTop2000STCInstallationGuide2020|WebastoThermo&ComfortAustraliaPtyLtd.



3.1FuelpumpWiring

A7mfuelpumpharness(Fig14)issuppliedinthekittoconnecttothefuelpump.Blueandbrown,twincore

harnessconnectstothetwoblackwiresoutofthecombustionairinlet(Fig3)(3).PolaritydoesNOTmatter.

Plugkitsaresupplied;spadeterminalsorstandardautomotiveelectricalconnectionscanbeused.

Note:Neverrunthewiresthroughthecombustionairinlettube,asitwillcreateairrestrictions.Ref:Section

2–(2.4&2.5)



  



3.2InstallationofControlElement

  



Installthecontrolelementinaconvenientlocation.Thecontrolelementdoesnotmeasuretemperature.The

monitoringoftemperatureisregisteredviaareturnairtemperaturesensorlocatedinsidetheheater.







Fig14–Fuelpumpwiringharness

Fig17–RotaryController‐connectsto

plug(Fig10)(X9)

Fig16–MultiController–

completewithmountingkit

Fig15

–

Wiringtothefuelpump

Inhaltsverzeichnis

Andere Webasto Heizung Handbücher

Webasto

Webasto Thermo Top E Bedienerhandbuch

Webasto

Webasto Thermo Top E Bedienungsanleitung

Webasto

Webasto thermo top evo Bedienerhandbuch

Webasto

Webasto BlueHeat Bedienungsanleitung

Webasto

Webasto Thermo Top E Bedienungsanleitung

Webasto

Webasto Thermo Top E Bedienerhandbuch

Webasto

Webasto Air Top 2000 ST D Installations- und Betriebsanleitung

Webasto

Webasto Thermo 90 S Handbuch

Webasto

Webasto Air Top Evo 55 Bedienungsanleitung

Webasto

Webasto Air Top 2000 ST B Gebrauchsanweisung

Webasto

Webasto Air Top 2000 ST B Bedienungsanleitung

Webasto

Webasto Air Top 2000 ST Benutzerhandbuch

Webasto

Webasto Air Top 3500 ST Gebrauchsanweisung

Webasto

Webasto BlueHeat Bedienungsanleitung

Webasto

Webasto Thermo Pro 90 D Bedienungsanleitung

Webasto

Webasto Air Top Evo 40 Bedienungsanleitung

Webasto

Webasto BlueHeat Bedienungsanleitung

Webasto

Webasto Air Top 5000 ST Bedienungsanleitung

Webasto

Webasto Air Top 2000 ST B Bedienungsanleitung

Webasto

Webasto Air Top 3500 ST D Bedienungsanleitung

Webasto

Webasto Thermo 90 ST Installations- und Betriebsanleitung

Webasto

Webasto HL 90 Bedienungsanleitung

Webasto

Webasto Thermo Call TC2 COMFORT Bedienungsanleitung

Webasto

Webasto Dual Top ST 6 Bedienungsanleitung

Beliebte Heizung Handbücher anderer Marken

oventrop

oventrop Regucor Series Bedienungsanleitung

Blaze King

Blaze King CLARITY CL2118.IPI.1 Bedienungsanleitung

ELMEKO

ELMEKO ML 150 Bedienungsanleitung

BN Thermic

BN Thermic 830T Bedienungsanleitung

KING

KING K Series Leitfaden

Empire Comfort Systems

Empire Comfort Systems RH-50-5 Kurzanleitung

Well Straler

Well Straler RC-16B Bedienungsanleitung

EUROM

EUROM 333299 Bedienungsanleitung

Heylo

Heylo K 170 Bedienungsanleitung

Eterna

Eterna TR70W Bedienungsanleitung

Clarke

Clarke GRH15 Bedienungsanleitung

IRSAP

IRSAP The Radiator Company Ovali Bedienungsanleitung

Empire Heating Systems

Empire Heating Systems WCC65 Bedienungsanleitung

Wetekom

Wetekom 92 86 43 Bedienungsanleitung

Desa

Desa SPC170-F Bedienungsanleitung

Watlow

Watlow Watrod Electric Tubular Heaters Bedienungsanleitung

Haverland

Haverland ECO-DRY GPS Series Stücklistenhandbuch

Stelpro

Stelpro ASILVC2060 Series Bedienungsanleitung