Weber mt TRC 66 Handbuch
TRC66-86 *** 1
0506-englisch
TRC 66 - 86
Lombardini Engine
LDW 1003
OPERATING AND
MAINTENANCE
INSTRUCTION MANUAL
Weber Maschinentechnik GmbH
P. O. Box 21 53
D-57329 Bad Laasphe-Rückershausen Germany
Phone +49 27 54 / 398-0
Fax +49 27 54 3 98-101 (Reception) and
++3 98-102 (Spare Parts)
TRC66-86 *** 2
TRC66-86 *** 3
Preface
These operating and maintenance instructions describe the safe operation of the TRC 66 and TRC 86 trench compactors.
Please read this operation manual and familiarize yourself with all details of your trench compactor before operating the
machine for the first time. Carefully follow all instructions and always carry out the described operations in the indicated
order.
In chapter 1, the trench compactor is briefly described to provide you with a good overview on the location of the individual
assembly groups and their functions. Chapter 2 describes how to put the trench compactor into and out of operation and
how to work with the machine. In chapter 3, you will find a survey on and a description of the required service work. Chapter
4 contains instructions for trouble shooting by the operator. Chapter 5 comprises the hydraulic and electric diagrams.
Chapter 6 describes how to preserve the trench compactor for an extended storage, e.g. during the winter season.
We placed a great emphasis on a user-friendly lay-out with clear pictorial and textual information. In the text, you will find
figures in brackets which point out to illustrations, whereby the first figure indicates the figure number and the second one
- separated by a slash - indicates the item number on the corresponding illustration.
Example 1: (2/1) means figure 2, item 1
Example 2: (2/3,6) means figure 2, item 3 and item 6
Example 3: (2/2...4) means figure 2, items 2 to 4
Important information for the operator and service personnel is highlighted by pictograms.
Indicates important information and hints which must be followed by the operator and service personnel.
Indicates working and operating methods requiring in addition the observance of all applicable environment
protection and waste disposal regulations.
Indicates working and operating methods which must be precisely followed in order to prevent the compactor
from being damaged or deteriorated.
Indicates working and operating methods which must be precisely followed in order to avert direct danger to
persons.
For further information, please contact your authorized WEBER distributor or one of the addresses on the last page.
TRC66-86 *** 4
General Safety Instructions
Designated Use
Trench compactors are only allowed to be operated in accordance with their designated use, whereby the operating and
maintenance instructions, the directives*, the generally accepted safety and traffic rules and the regulations of the individual
countries of use must be followed.
The compactor has been exclusively designed for the compaction of:
- topsoil
- gravel
- crushed aggregates
- cohesive and heavy cohesive soil in earthwork and trench construction.
Any other use of the trench compactor is considered contrary to its designated use. The company operating the compactor
bears the sole responsibility for any misuse of the machine.
Improper Use
The trench compactor is not allowed to be used for transporting or towing loads. Passengers are not allowed to ride on
the trench compactor.
Operation with Radio Remote Control (Option)
Operating the machine by remote control is only allowed as long as the machine is completely in the operator's field of
vision. Remote control is forbidden if the machine comes out of sight. The personnel must have been or must be
instructed in the proper use of a machine operated by radio remote control.
Driving Permission
Only trustworthy persons, who are aged at least 18 years, are allowed to handle compactors. They must have been properly
trained in the operation and maintenance of the compactor by the employer or his authorized representative.
Protective Equipment
When operating the compactor described in this operation and maintenance manual, the noise level at the operator's ear may
exceed 90 dB(A). The German noise protection regulations (BGV-B3) require the operator to wear personal ear protectors
in case of noise levels of 90 dB(A) and more.
Additionally, a safety helmet and safety shoes belong to the protective equipment.
*) "Richtlinien für Straßenwalzen und Bodenverdichter" (Directives for road and soil compactors), published by the
"Berufsgenossenschaft" (German Employers' liability insurance association), order number ZH 1/530. Since Januar 1,
1995 replaced by DIN EN 500, available from Beuth Publishers.
TRC66-86 *** 5
Paragr. Title Page Paragr. Title Page
Table of Contents
2.9.2 Putting the Compactor out of
Operation, Remote Control ..................... 30
3 Maintenance ............................... 31
3.1 Safety Precautions for Maintenance
Work ............................................ 31
3.2 Maintenance Survey ............................. 32
3.2.1 Initial Maintenance.................................. 32
3.2.2 Routine Maintenance.............................. 33
3.3 Description of the Maintenance Work 35
3.3.1 Changing the Engine Oil ......................... 35
3.3.2 Replacing the Engine Oil Filter ............... 36
3.3.3 Cleaning/Replacing the Air Filter
Cartridge ................................................ 37
3.3.4 Replacing the Fuel Filter ......................... 38
3.3.5 Replacing the Hydraulic Oil Filter............ 39
3.3.6 Changing the Hydraulic Oil ..................... 40
3.3.7 Changing the Vibrator Oil ....................... 41
3.3.8 Checking and Retensioning the
Fan V-belt ............................................... 42
3.3.9 Replacing the Fan V-Belt ........................ 42
3.4 Consumables and Quantities .............. 43
4 Malfunctions During
Operation .................................... 44
4.1 General .................................................. 44
4.2 Trouble Shooting .................................. 45
4.3 Repair and Replacement Work ............ 46
4.3.1 Replacing the Battery ............................. 46
4.3.2 Checking/Replacing the Fuses ............... 47
4.3.3 Charging the Sender Accumulator
with the Charger ..................................... 48
4.3.3.1 Charging the Sender Accumulator on
the Machine ............................................ 49
4.3.3.2 Venting the Fuel Line .............................. 50
5 Diagrams .................................... 51
5.1 Electric Diagram ................................... 51
5.2 Hydraulic Diagram ................................ 53
6 Machine Preservation .............. 55
6.1 Preservation Measures ........................ 55
6.2 Removing Machine Preservatives ...... 56
7 Addresses, Weber
Maschinentechnik GmbH ......... 57
1 Technical Description................. 6
1.1 Illustration ............................................... 6
1.1.1 Overall View ............................................. 6
1.1.2 Controls and Indicators ............................ 8
1.1.3 Operating Elements of the Remote
Control ...................................................... 9
EC Declaration of Conformity for
Radio Remote Control ......................... 10
1.2 Machine Description ............................ 11
1.3 Specifications ....................................... 12
2 Operation.................................... 15
2.1 Safety Precautions for the Operation .15
2.2 Transport ............................................... 16
2.2.1 Loading by Crane ................................... 16
2.3 Commissioning .................................... 17
2.4 Pre-Start Work ...................................... 17
2.4.1 Checking the Fuel Level ......................... 17
2.4.2 Checking the Engine Oil Level ................ 18
2.4.3 Checking the Coolant Level .................... 19
2.4.4 Checking the Hydraulic Oil Level ............ 20
2.4.5 Checking the Proper Function of
the Controls and Safety Devices ............ 20
2.4.5.1 Checking the Service Brake and the
Parking Brake ......................................... 20
2.4.5.2 Checking the Deadman Switch .............. 21
2.4.6 Checking the Charge of the
Remote Control Unit ............................... 21
2.4.7 Fitting the Remote Control Unit .............. 22
2.5 Starting, Manual Operation .................. 24
2.6 Operation, Manual ................................ 25
2.6.1 High Speed Operation ............................ 25
2.6.2 Compacting ............................................ 25
2.6.3 Steering .................................................. 26
2.6.3.1 Turning a R. H.Curve .............................. 26
2.6.3.2 Turning a L. H. Curve ............................. 26
2.6.3.3 Turning a Narrow R. H. Curve ................ 26
2.6.3.4 Turning a Narrow L. H. Curve ................. 26
2.6.3.5 Turning on the Spot ................................ 26
2.6.4 Automatic Activation of Vibration ............ 27
2.6.5 Individual Activation of Vibration ............. 27
2.7 Starting the Compactor by
Remote Control .................................... 28
2.8 Operation .............................................. 29
2.8.1 Remote Controlled Operation ................. 29
2.8.1.2 Steering .................................................. 29
2.9 Putting the Compactor out of
Operation .............................................. 30
2.9.1 Putting the Compactor out of Operation,
Manual Operation ................................... 30
TRC66-86 *** 6
1 Technical Description
Figure 1
1.1 Illustration
1.1.1 Overall View
3
4
1
5
2
1 Drums, R. H.
2 Vibrator
3 Tie-down lug, front
4 Water cooler/hydraulic oil cooler
5 Engine hood
TRC66-86 *** 7
Figure 2
10
98
7
1
2
4
5
3
6
1 Hydraulic oil tank
2 Drums, L. H.
3 Scraper
4 Hydraulic motors, rear (not shown)
5 Tie-down lug
6 Diesel engine (not shown)
7 Control panel
8 Hydraulic oil filter
9 Lifting lug
10 Anti-vandalism flap
11 Hydraulic motor, vibration
12 Deadman handle
11
10
12
TRC66-86 *** 8
Figure 3
1.1.2 Controls and Indicators
7
45
1
368
9
1
10
2
1 Anti-vandalism flap
2 Emergency stop switch
3 Switch, vibration
4 Switch, working speed/start
5 Switch - manual operation/remote controlled operation
6 Hood unlocking lever
7 Pilot lamp, glow system
8 Engine speed adjustment (idling, full speed)
9 Electrical module
10 Drive levers, manual operation
11 Function control lamp
12 Alternator charge warning light
13 Low engine oil pressure indicator light
14 Temperature pilot lamp
15 Air filter service indicator light
16 Hourmeter
17 Ignition key
18 Ignition lock
18
17
16
15
14
13
12
11
TRC66-86 *** 9
1.1.3 Operating Elements of the Remote Control
Figure 4
7
4
5
3
6
8
1 2
1 Joystick, propulsion L. H.
2 Joystick, propulsion R. H. / Start
3 Light-emitting diode, function pilot lamp
4 Light-emitting diode, accumulator charge
5 Socket, charging cable
6 Push button - full speed/idling
7 Switch, engine start/stop
8 Switch, high-speed range/vibration
Figure 5
Figure 6
1
1
1 Receiver, radio remote control 1 Charger
TRC66-86 *** 10
(Translation)
EC Declaration of Conformity for Radio Remote Control
We herewith declare that the following device
FA-9
is in compliance with the essential protection requirements of the Council Directive 89/336/EC on the approximation of
the laws of the Member States relating to electromagnetic compatibility (EMC) (89/336/EEC).
This declaration applies to all items produced.
The standard relevant for the evaluation of the electromagnetic compatibility is as follows:
R&TTE Directive 1999/5/EC
of 09 March 1999
This declaration is made under our responsibility for Terra Fernwirktechnik GmbH
signed "Jürgen Weher" and "Armin Muth"
Dautphetal, October 25, 2003
Terra Fernwirktechnik GmbH
Kirchstraße 1
D-35232 Dautphetal
Tel. ++49 6468-7070
Fax ++49 6468-7299
Dieses Handbuch passt für folgende Modelle
1
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