Weco Cruiser 150TP Bedienungsanleitung

Cod.006.0001.0206

09/05/2023 v1.0

Cruiser 150TP

Instruction manual

ENG

Translation of original instructions

WELD THE WORLD

Cod.006.0001.0206

09/05/2023 v1.0 Cruiser 150TP

ENGLISH

WELD THE WORLD

Cod.006.0001.0206

09/05/2023 v1.0

Cruiser 150TP

ENGLISH

INDEX

1 INTRODUCTION.......................................................................................................................................... 4

1.1 INTRODUCTION.......................................................................................................................................... 5

2 INSTALLATION ........................................................................................................................................... 5

2.1 CONNECTIONS TO THE ELECTRICAL MAINS NETWORK...................................................................... 5

2.2 FRONT PANEL............................................................................................................................................. 6

2.3 REAR PANEL............................................................................................................................................... 6

2.4 PREPARING FOR MMA WELDING............................................................................................................. 7

2.5 PREPARING FOR TIG WELDING ............................................................................................................... 8

3 COMMISSIONING ....................................................................................................................................... 9

3.1 USER INTERFACE ...................................................................................................................................... 9

3.2 WELDING PARAMETERS ......................................................................................................................... 10

4 TECHNICAL DATA .................................................................................................................................... 11

5 SPARE PARTS .......................................................................................................................................... 13

6 ELECTRICAL DIAGRAM .......................................................................................................................... 15

6.1 Cruiser 150TP ............................................................................................................................................ 15

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1 INTRODUCTION

IMPORTANT!

This handbook must be consigned to the user prior to installation and commissioning of the unit.

Read the “General prescriptions for use” handbook supplied separately from this handbook before

installing and commissioning the unit.

The meaning of the symbols in this manual and the associated precautionary information are given in

the “General prescriptions for use”.

If the “General prescriptions for use” are not present, it is mandatory to request a replacement copy

from the manufacturer or from your dealer.

Retain these documents for future consultation.

LEGEND

DANGER!

This pictogram warns of danger of death or serious injury.

WARNING!

This pictogram warns of a risk of injury or damage to property.

CAUTION!

This pictogram warns of a potentially hazardous situation.

INFORMATION

This pictogram gives important information concerning the execution of the relevant operations.

 Thissymbolidentiesanactionthatoccursautomaticallyasaresultofapreviousaction.

 Thissymbolidentiesadditionalinformationorareferencetoadi󰀨erentsectionofthemanual

containing the associated information.

§ Thissymbolidentiesareferencetoachapterofthemanual.

*1 The symbol refers to the associated numbered note.

NOTES

Theguresinthismanualarepurelyguidelineandtheimagesmaycontaindi󰀨erenceswithrespectto

theactualequipmenttowhichtheyrefer.

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1.1 INTRODUCTION

Cruiser150TPisanadvancedinverterpowersourcecharacterizedbyarobustandreliableindustrial

construction.

ItisrecommendedforMMAweldingandTIGDCapplicationsprovidingexcellentarccharacteristics.

Cruiser150TPisidealforoperationsonsitelikebasicmaintenanceandbuildingconstruction.

Abuilt-inTotalProtectionDevicesavestheinvertercomponentsfromovervoltageandmakestheunit

suitableforusewithunstablepowersupplyandmotor-generators.

FactoryoptimizedHotStart,ArcForceandAntiStickingallowaneasyandexcellentqualitywelding

usingelectrodesupto3.25mmdiameter.

InTIGDC,Pulseselectionisincluded,makingCruiser150TPuniqueinitsrange.

LiftStartfunctionguaranteesarcignitionwithoutdamagingthetungstenelectrode.

2 INSTALLATION

DANGER!

Lifting and positioning

Read the warnings highlighted by the following symbols in the “General prescriptions for use”.

2.1 CONNECTIONS TO THE ELECTRICAL MAINS NETWORK

Thecharacteristicsofthemainspowersupplytowhichtheequipmentshallbeconnectedaregivenin

thesectionentitled“4TECHNICALDATA”onpage11.

Connect/disconnectthevariousdeviceswiththemachineswitchedo󰀨.

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2.2 FRONT PANEL

1 2

○ Positivepoleweldingsocket[Part.1].

○ Negativepoleweldingsocket[Part.2].

2.3 REAR PANEL

1 32

○ WarningLEDforovercutprotectiontriggering.Incaseofover-voltageinthesupplyline,thesup-

plytothepowersourceiscuto󰀨.Theovercutprotectionprotectselectronicpartsofthemachine

againstdamagecausedbyvoltagesurges[Part.1].

○ WeldingpowersourceON/OFFswitch[Part.2].

○ Powercable[Part.3].

• Totallength(includinginternalpart):3.0m

• Numberandcrosssectionofwires:3x2.5mm2

• Powerplugtype:Schuko

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2.4 PREPARING FOR MMA WELDING

1. SettheweldingpowersourceON/OFFswitchto“O”(unitde-energized).

2. Plugthepowercableplugintoamainssocketoutlet.

3. Choosetheelectrodebasedonthetypeofmaterialandthicknessoftheworkpiecetobewelded.

4. Insert the electrode in the electrode holder.

5. Connecttheelectrodeholdercabletotheweldingsocketbasedonthepolarityrequestedbythe

typeofelectrodeused.

6. Connecttheplugofthegroundclamptotheweldingsocketonthebasisofthepolarityrequired.

7. Connecttheearthclamptotheworkpiecebeingprocessed.

DANGER!

Electric shock hazard!

Read the warnings highlighted by the following symbols in the “General prescriptions for use”.

8. SettheweldingpowersourceON/OFFswitchto“I”(unitpowered).

9. Selectthefollowingweldingmodeontheuserinterface:MMA

 Thesystemisreadytostartwelding.

10.Settherequiredweldingparametervaluesontheuserinterface.

Thesystemisreadytostartwelding.

Preparing for MMA (polarity to basic electrode)

REAR VIEW FRONT VIEW

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2.5 PREPARING FOR TIG WELDING

1. SettheweldingpowersourceON/OFFswitchto“O”(unitde-energized).

2. Plugthepowercableplugintoamainssocketoutlet.

3. Choosetheelectrodebasedonthetypeofmaterialandthicknessoftheworkpiecetobewelded.

4. Insert the electrode in the TIG torch.

5. Connectthetorchplugtotheweldingsocketonthebasisofthepolarityrequiredbythetypeof

electrode in question.

6. Connecttheplugofthegroundclamptotheweldingsocketonthebasisofthepolarityrequired.

7. Connecttheearthclamptotheworkpiecebeingprocessed.

8. SettheweldingpowersourceON/OFFswitchto“I”(unitpowered).

9. Selectthefollowingweldingmodeontheuserinterface:DCTIG

 Thismodelofweldingmachinehasnotbeenprovidedeitherwiththecontrolforgasow(sole-

noidvalve)orwiththetorchbutton.

Thesystemisreadytostartwelding.

LIFT-ARC WELDING

1. Openthetorchvalvetoletthegasout.

2. Touchtheworkpiecewiththetorchelectrode.

3. Slowlyliftthetorchtostrikethearc.

TheWELDINGCURRENTreachesthepresetvalue.

4. Quicklymovethetorchclearoftheworkpiecetoextinguishtheweldingarc.

5. Closethetorchvalvetointerruptthegasow.

Preparing for TIG (polarity for tungsten electrode)

REAR VIEW FRONT VIEW

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Cruiser 150TP

ENGLISH

3 COMMISSIONING

3.1 USER INTERFACE

60 10 0

12 0

14 0

15 0

60 10 0

12 0

14 0

15 0

SEL1

POT1

L2 L1

CODE SYMBOL DESCRIPTION

L1 ThisLEDilluminatestoconrmthepresenceofpowerontheoutputsockets.

Overheating alarm

Indicatestrippingoftheweldingpowersourcethermalprotection.

Leavetheunitrunningsothattheoverheatedcomponentscoolasrapidlyaspossible.

Whentheunithascooled,theweldingpowersourcewillresetautomatically.

• Makesurethatthepowerrequiredbytheweldingprocessislowerthanthemaximumrated

poweroutput.

• Checkthattheoperatingconditionsareincompliancewiththeweldingpowersourcedata

platespecications.

• Checkforthepresenceofadequateaircirculationaroundtheweldingpowersource.

POT1 Thepotentiometersetsthevalueofthefollowingparameter:WELDINGCURRENT

SEL1

Theselectorsetstheweldingmode.

MMA

PULSED DC TIG

TIG DC CONTINUOUS

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3.2 WELDING PARAMETERS

PARAMETER MIN. DEFAULT MAX. NOTES

WELDINGCURRENT(MMA) 5 A -140 A

WELDINGCURRENT(TIG) 5 A -150 A

PULSED CURRENT FREQUENCY 100Hz TIGonly,setbythemanufacturer.

HOT-START 50 % Set by the manufacturer.

ARC FORCE 50 % Set by the manufacturer.

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