WEG CFW-11 Series Betriebsanleitung

PROGRAMMING MANUAL

Software Version: 2.0X

Document: 0899.5620 / 03

Language: English

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Summary

Chapter 0

Quick Parameter Reference, Faults and Alarms

Quick Parameter Reference ...............................................................................................................0-1

Quick Fault and Alarm Reference .....................................................................................................0-31

Chapter 1

Safety Notices

1.1 Safety Notices in this Manual .......................................................................................................1-1

1.2 Safety Notices on the Product ......................................................................................................1-1

1.3 Preliminary Recommendations .....................................................................................................1-2

Chapter 2

General Information

2.1 About this Manual .....................................................................................................................2-1

2.2 Terminology and Definitions.........................................................................................................2-1

2.2.1 Terms and Definitions Used in the Manual ...........................................................................2-1

2.2.2 Numerical Representation ..................................................................................................2-3

2.2.3 Symbols for the Parameter Properties Description .................................................................2-3

Chapter 3

About the CFW-11

3.1 About the CFW-11 ....................................................................................................................3-1

Chapter 4

Keypad (HMI)

4.1 Keypad (HMI) .............................................................................................................................4-1

Chapter 5

Programming Basic Instructions

5.1 Parameter Structure .....................................................................................................................5-1

5.2 Groups Accessed in the Option Menu in the Monitoring Mode .......................................................5-2

5.3 Password Setting in P0000 ..........................................................................................................5-2

5.4 HMI [30] ...................................................................................................................................5-3

5.5 Date and Time Setting .................................................................................................................5-8

5.6 Display Indications in the Monitoring Mode Settings ......................................................................5-9

5.7 Incompatibility Between Parameters ............................................................................................5-11

Chapter 6

Inverter Model and Accessories Identification

6.1 Inverter Data [42] .......................................................................................................................6-2

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Summary

Chapter 7

Starting-Up and Settings

7.1 Backup Parameters [06] .............................................................................................................7-1

Chapter 8

Available Control Types

8.1 Control Types .............................................................................................................................8-1

Chapter 9

Scalar Control (V/f)

9.1 V/f Control [23] .........................................................................................................................9-2

9.2 Adjustable V/f Curve [24]............................................................................................................9-6

9.3 V/f Current Limitation [26] ..........................................................................................................9-7

9.4 V/f DC Voltage Limitation [27]...................................................................................................9-10

9.5 Start-up in the V/f Control Mode ................................................................................................9-13

Chapter 10

VVW Control

10.1 VVW Control [25] ..................................................................................................................10-3

10.2 Motor Data [43] .....................................................................................................................10-3

10.3 VVW Control Mode Start-up ...................................................................................................10-4

Chapter 11

Vector Control

11.1 Sensorless Control and with Encoder .......................................................................................11-1

11.2 I/f Mode (sensorless) ..............................................................................................................11-5

11.3 Self-Tuning .............................................................................................................................11-5

11.4 Optimal Flux for Sensorless Vector Control ...............................................................................11-6

11.5 Torque Control .......................................................................................................................11-7

11.6 Optimal Braking .....................................................................................................................11-8

11.7 Motor Data [43] ..................................................................................................................11-10

11.7.1 Adjustment of the Parameters P0409 to P0412 Based on the Motor Data Sheet .............11-14

11.8 Vector Control [29] ...............................................................................................................11-15

11.8.1 Speed Regulator [90] ................................................................................................11-15

11.8.2 Current Regulator [91] ..............................................................................................11-18

11.8.3 Flux Regulator [92] ...................................................................................................11-19

11.8.4 I/f Control [93] .........................................................................................................11-21

11.8.5 Self-Tuning [05] and [94] ..........................................................................................11-22

11.8.6 Torque Current Limitation [95] ...................................................................................11-26

11.8.7 DC Link Regulator [96] ..............................................................................................11-28

11.9 Start-up in the Vector Modes Sensorless and with Encoder .......................................................11-30

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Summary

Chapter 12

Functions Common to All the Control Modes

12.1 Ramps [20] ...........................................................................................................................12-1

12.2 Speed References [21] ............................................................................................................12-3

12.3 Speed Limits [22]....................................................................................................................12-5

12.4 Multispeed [36] .....................................................................................................................12-6

12.5 Electronic Potentiometer [37] ...................................................................................................12-9

12.6 Zero Speed Logic [35] ..........................................................................................................12-10

12.7 Flying Start/Ride-Through [44] ...............................................................................................12-11

12.7.1 V/f Flying Start ..........................................................................................................12-12

12.7.2 Vector Flying Start .....................................................................................................12-12

12.7.2.1 P0202=3 ......................................................................................................12-12

12.7.2.2 P0202=4 ......................................................................................................12-14

12.7.3 V/f Ride-Through .......................................................................................................12-15

12.7.4 Vector Ride-Through ..................................................................................................12-16

12.8 DC Braking [47]..................................................................................................................12-19

12.9 Skip Speed [48] ..................................................................................................................12-23

12.10 Search of Zero of the Encoder .............................................................................................12-24

Chapter 13

Digital and Analog Inputs and Outputs

13.1 I/O Configuration [07] ...........................................................................................................13-1

13.1.1 Analog Inputs [38] ......................................................................................................13-1

13.1.2 Analog Outputs [39] ...................................................................................................13-6

13.1.3 Digital Inputs [40] .....................................................................................................13-11

13.1.4 Digital Outputs / Relays [41] .....................................................................................13-19

13.2 Local Command [31] ...........................................................................................................13-28

13.3 Remote Command [32] ........................................................................................................13-28

13.4 3-Wire Command [33] .........................................................................................................13-33

13.5 Forward Run/Reverse Run Commands [34] .............................................................................13-33

Chapter 14

Dynamic Braking

14.1 Dynamic Braking [28] .............................................................................................................14-1

Chapter 15

Faults and Alarms

15.1 Motor Overload Protection ......................................................................................................15-1

15.2 Motor Overtemperature Protection ...........................................................................................15-2

15.3 Protections [45] ......................................................................................................................15-4

15.4 Motor Overtemperature Protection Using the IOE-01, IOE-02 or IOE-03 Module .....................15-16

15.4.1 PTC Type Temperature Sensor.....................................................................................15-17

15.4.2 PT100 or KTY84 Temperature Sensor Type ..................................................................15-18

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Summary

Chapter 16

Read Only Parameters [09]

16.1 Fault History [08] ....................................................................................................................16-8

Chapter 17

Communication [49]

17.1 RS-232 and RS-485 Serial Interface .........................................................................................17-1

17.2 CAN Interface – CANopen/DeviceNet ......................................................................................17-1

17.3 Anybus-CC Interface ...............................................................................................................17-2

17.4 Profibus DP Interface ...............................................................................................................17-3

17.5 Communication States and Commands ....................................................................................17-4

Chapter 18

SoftPLC [50]

18.1 SoftPLC .................................................................................................................................18-1

18.2 I/O Configuration [07] ...........................................................................................................18-1

18.2.1 Digital Inputs [40] .......................................................................................................18-1

18.2.2 Digital Outputs [41] ....................................................................................................18-2

Chapter 19

Trace Function [52]

19.1 Trace Function ........................................................................................................................19-1

Chapter 20

PID Regulator [46]

20.1 Description and Definitions .....................................................................................................20-1

20.2 Commissioning ......................................................................................................................20-3

20.3 Sleep Mode ...........................................................................................................................20-8

20.4 Monitoring Mode Screens .......................................................................................................20-8

20.5 Connection of a 2-Wire Transducer .........................................................................................20-9

20.6 Parameters .............................................................................................................................20-9

20.7 Academic PID ......................................................................................................................20-16

Chapter 21

PM Vector Control

21.1 Permanent Magnet Synchronous Motors (PMSM) .......................................................................21-1

21.2 Sensorless PM Control and PM With Encoder ............................................................................21-1

21.2.1 Sensorless PM - P0202 = 7 .........................................................................................21-1

21.2.2 PM with Encoder - P0202 = 6 .....................................................................................21-3

21.2.3 Modified Functions ......................................................................................................21-4

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Summary

21.3 Programming Basic Instructions – Incompatibility Between Parameters .........................................21-4

21.4 Inverter Model and Accessories Identification ............................................................................21-4

21.5 Torque Control .......................................................................................................................21-5

21.6 Motor Data [43] and Self-Tuning [05] and [94] ........................................................................21-6

21.7 PM Vector Control [29] ...........................................................................................................21-8

21.7.1 Speed Regulator [90] ..................................................................................................21-8

21.7.2 Current Regulator [91] ................................................................................................21-9

21.7.3 Flux Regulator [92] .....................................................................................................21-9

21.7.4 Torque Current Limitation [95] ...................................................................................21-10

21.7.5 DC Link Regulator [96] ..............................................................................................21-11

21.7.6 Flying Start/Ride-Through [44] ...................................................................................21-11

21.7.7 DC Braking [47] .......................................................................................................21-12

21.7.8 Encoder Zero Position Search .....................................................................................21-12

21.8 PM Vector Control Mode Start-Up ..........................................................................................21-12

21.9 Faults and Alarms .................................................................................................................21-17

21.10 Read-only Parameters [09] ..................................................................................................21-17

21.11 Speed Limits .......................................................................................................................21-17

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Quick Parameter Reference, Faults and Alarms

0-1

Parameter Function Adjustable Range Factory Setting User

Setting Properties Groups Pag.

P0000 Access to Parameters 0 to 9999 0 - - 5-2

P0001 Speed Reference 0 to 18000 rpm - RO 09 16-1

P0002 Motor Speed 0 to 18000 rpm - RO 09 16-1

P0003 Motor Current 0.0 to 4500.0 A - RO 09 16-2

P0004 DC Link Voltage (Ud) 0 to 2000 V - RO 09 16-2

P0005 Motor Frequency 0.0 to 1020.0 Hz - RO 09 16-2

P0006 VFD Status 0 = Ready

1 = Run

2 = Undervoltage

3 = Fault

4 = Self-Tuning

5 = Configuration

6 = DC-Braking

7 = STO

- RO 09 16-2

P0007 Motor Voltage 0 to 2000 V - RO 09 16-3

P0009 Motor Torque -1000.0 to 1000.0 % - RO 09 16-3

and

21-17

P0010 Output Power 0.0 to 6553.5 kW - RO 09 16-4

P0012 DI8 to DI1 Status Bit 0 = DI1

Bit 1 = DI2

Bit 2 = DI3

Bit 3 = DI4

Bit 4 = DI5

Bit 5 = DI6

Bit 6 = DI7

Bit 7 = DI8

- RO 09, 40 13-11

P0013 DO5 to DO1 Status Bit 0 = DO1

Bit 1 = DO2

Bit 2 = DO3

Bit 3 = DO4

Bit 4 = DO5

- RO 09, 41 13-19

P0014 AO1 Value 0.00 to 100.00 % - RO 09, 39 13-6

P0015 AO2 Value 0.00 to 100.00 % - RO 09, 39 13-6

P0016 AO3 Value -100.00 to 100.00 % - RO 09, 39 13-6

P0017 AO4 Value -100.00 to 100.00 % - RO 09, 39 13-6

P0018 AI1 Value -100.00 to 100.00 % - RO 09, 38, 95 13-1

P0019 AI2 Value -100.00 to 100.00 % - RO 09, 38, 95 13-1

P0020 AI3 Value -100.00 to 100.00 % - RO 09, 38, 95 13-1

P0021 AI4 Value -100.00 to 100.00 % - RO 09, 38, 95 13-1

P0023 Software Version 0.00 to 655.35 - RO 09, 42 6-2

P0025

DI16 to DI9 Status

Bit 0 = DI9

Bit 1 = DI10

Bit 2 = DI11

Bit 3 = DI12

Bit 4 = DI13

Bit 5 = DI14

Bit 6 = DI15

Bit 7 = DI16

RO 09, 40 18-1

P0026 DO13 to DO6 Status Bit 0 = DO6

Bit 1 = DO7

Bit 2 = DO8

Bit 3 = DO9

Bit 4 = DO10

Bit 5 = DO11

Bit 6 = DO12

Bit 7 = DO13

RO 09, 41 18-2

P0027 Accessories Config. 1 0000h to FFFFh - RO 09, 42 6-2

P0028 Accessories Config. 2 0000h to FFFFh - RO 09, 42 6-2

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Quick Parameter Reference, Faults and Alarms

0-2

0Parameter Function Adjustable Range Factory Setting User

Setting Properties Groups Pag.

P0029 Power Hardware Config Bit 0 to 5 = Rated

Current

Bit 6 and 7 = Rated

Voltage

Bit 8 = EMC Filter

Bit 9 = Safety Relay

Bit 10 = (0)24V/(1)DC

Link

Bit 11 = (0)RST/(1)DC

Link

Bit 12 = Dyn.Brak. IGBT

Bit 13 = Special

Bit 14 and 15 = Reserved

- RO 09, 42 6-4

P0030 IGBTs Temperature U -20.0 to 150.0 °C - RO 09, 45 15-4

P0031 IGBTs Temperature V -20.0 to 150.0 °C - RO 09, 45 15-4

P0032 IGBTs Temperature W -20.0 to 150.0 °C - RO 09, 45 15-4

P0033 Rectifier Temperature -20.0 to 150.0 °C - RO 09, 45 15-4

P0034 Internal Air Temp. -20.0 to 150.0 °C - RO 09, 45 15-4

P0036 Fan Heatsink Speed 0 to 15000 rpm - RO 09 16-6

P0037 Motor Overload Status 0 to 100 % - RO 09 16-6

P0038 Encoder Speed 0 to 65535 rpm - RO 09 16-6

P0039 Encoder Pulses Count 0 to 40000 0 RO 09 16-6

P0040 PID Process Variable 0.0 to 100.0 % - RO 09, 46 20-9

P0041 PID Setpoint Value 0.0 to 100.0 % - RO 09, 46 20-9

P0042 Time Powered 0 to 65535 h - RO 09 16-7

P0043 Time Enabled 0.0 to 6553.5 h - RO 09 16-7

P0044 kWh Output Energy 0 to 65535 kWh - RO 09 16-7

P0045 Fan Enabled Time 0 to 65535 h - RO 09 16-8

P0048 Present Alarm 0 to 999 - RO 09 16-8

P0049 Present Fault 0 to 999 - RO 09 16-8

P0050 Last Fault 0 to 999 - RO 08 16-9

P0051 Last Fault Day/Month 00/00 to 31/12 - RO 08 16-9

P0052 Last Fault Year 00 to 99 - RO 08 16-10

P0053 Last Fault Time 00:00 to 23:59 - RO 08 16-11

P0054 Second Fault 0 to 999 - RO 08 16-9

P0055 Second Flt. Day/Month 00/00 to 31/12 - RO 08 16-9

P0056 Second Fault Year 00 to 99 - RO 08 16-10

P0057 Second Fault Time 00:00 to 23:59 - RO 08 16-11

P0058 Third Fault 0 to 999 - RO 08 16-9

P0059 Third Fault Day/Month 00/00 to 31/12 - RO 08 16-9

P0060 Third Fault Year 00 to 99 - RO 08 16-10

P0061 Third Fault Time 00:00 to 23:59 - RO 08 16-11

P0062 Fourth Fault 0 to 999 - RO 08 16-9

P0063 Fourth Flt. Day/Month 00/00 to 31/12 - RO 08 16-9

P0064 Fourth Fault Year 00 to 99 - RO 08 16-10

P0065 Fourth Fault Time 00:00 to 23:59 - RO 08 16-11

P0066 Fifth Fault 0 to 999 - RO 08 16-9

P0067 Fifth Fault Day/Month 00/00 to 31/12 - RO 08 16-9

P0068 Fifth Fault Year 00 to 99 - RO 08 16-10

P0069 Fifth Fault Time 00:00 to 23:59 - RO 08 16-11

P0070 Sixth Fault 0 to 999 - RO 08 16-9

P0071 Sixth Fault Day/Month 00/00 to 31/12 - RO 08 16-9

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