WEG Easy Drive CFW10 Bedienungsanleitung

Motors | Automation | Energy | Transmission & Distribution | Coatings

Frequency Inverter

CF W-10

User's Guide

04/2015

FREQUENCY

INVERTER

MANUAL

Series: CFW-10

Software: version 2.XX

Language: English

Document: 0899.5202 / 10

ATTENTION!

It is very important to check if the

inverter software version is the

same as indicated above.

Sumarry of Revisions

Revision Description Section

1 First Edition -

2 -Addition of the CFW10 MECII and

addition of the EMC filter for MECI.

General revision.

3 -Addition of the CFW10 Size III and

Addition of the EMC filter for

sizes II and III.

4 -

CFW10 Plus and Clean

versions inclusion.

5 -Inclusion of the three-phase and

Cold Plate models, and the

models with Built-in filter.

6 6

Revision in the text of parameter P206 –

Auto-Reset Time.

7 -General revision.

8 -General revision.

9 -General revision.

10 -General revision.

The table below describes all revisions made to this manual.

CONTENTS

Quick Parameter Reference,

Fault and Status Messages

I Parameters ............................................................ 08

II Fault Messages ...................................................... 11

II I Other Messages ..................................................... 11

CHAPTER 1

Safety Notices

1.1 Safety Notices in the Manual ................................... 12

1.2 Safety Notice on The Product .................................. 12

1.3 Preliminary Recommendations ................................ 12

CHAPTER 2

General Information

2.1 About this Manual ................................................... 14

2.2 Software Version .................................................... 14

2.3 About the CFW-10 .................................................. 15

2.4 CFW-10 Identification ............................................. 19

2.5 Receiving and Storing ............................................. 21

CHAPTER 3

Installation and Connection

3.1 Mechanical Installation ............................................ 22

3.1.1 Environment ...................................................... 22

3.1.2 Dimensional of CFW-10 .................................... 22

3.1.3 Mounting Specification ...................................... 25

3.1.3.1 Panel Mounting ........................................ 26

3.1.3.2 Mounting Surface...................................... 26

3.2 Electrical Installation ................................................ 26

3.2.1 Power and Grounding Terminals ........................ 27

3.2.2 Location of the Power, Grounding and Control

Connections ..................................................... 28

3.2.3 Wiring and Fuses for Power and Grounding ....... 28

3.2.4 Power Connections ........................................... 29

3.2.4.1 AC Input Connection ................................. 31

3.2.4.2 Output Connection .................................... 32

3.2.4.3 Grounding Connections ............................ 32

3.2.5 Signal and Control Connections......................... 34

3.2.6 Typical Terminal Connections ............................ 36

3.3 European EMC Directive - Requirements for

Conforming Installations .......................................... 38

3.3.1 Installation ......................................................... 39

CONTENTS

3.3.2 Specification of the Emission and

Immunity Levels ................................................. 40

3.3.3 Inverter and Filters ............................................. 41

3.3.4 Characteristics of the EMC Filters ..................... 43

CHAPTER 4

Keypad (HMI) Operation

4.1 Keypad (HMI) Description ....................................... 47

4.2 Use of the Keypad (HMI) ......................................... 48

4.2.1 Keypad (HMI) Operation .................................... 48

4.2.2 Inverter Status - HMI Display .............................. 49

4.2.3 Read-Only Variables ......................................... 50

4.2.4 Parameter Viewing and Programming ............... 50

CHAPTER 5

Start-up

5.1 Pre-Power Checks ................................................. 52

5.2 Initial Power-up ....................................................... 52

5.3 Start-up ................................................................ 53

5.3.1 Start-up Operation via Keypad (HMI) .................. 53

5.3.2 Start-up Operation via Terminals ........................ 54

CHAPTER 6

Detailed Parameter Description

6.1 Symbols ................................................................ 55

6.2 Introduction ............................................................. 55

6.2.1 V/F (Scalar) Control .......................................... 55

6.2.2 Frequency Reference Sources .......................... 56

6.2.3 Commands ....................................................... 59

6.2.4 Local/Remote Operation Modes ........................ 59

6.3 Parameter Listing ................................................... 60

6.3.1 Access and Read Only Parameters -

P000 to P099 ................................................... 61

6.3.2 Regulation Parameters - P100 to P199.............. 62

6.3.3 Configuration Parameters - P200 to P398 ......... 71

6.3.4 Special Functions Parameters - P500 to P599... 88

6.3.4.1 Introduction............................................... 88

6.3.4.2 Description .............................................. 88

6.3.4.3 Start up Guide .......................................... 91

CONTENTS

CHAPTER 7

Diagnostics and Troubleshooting

7.1 Faults and Possible Causes .................................... 96

7.2 Troubleshooting ...................................................... 98

7.3 Contacting WEG ..................................................... 99

7.4 Preventive Maintenance .......................................... 99

7.4.1 Cleaning Instructions ....................................... 100

CHAPTER 8

Options and Accessories

8.1 RFI Filter ............................................................. 101

8.2 Line Reactor ......................................................... 102

8.2.1 Application Criteria.......................................... 102

8.3 Load Reactor ........................................................ 104

8.4 Rheostatic Braking ............................................... 104

8.4.1 Sizing ............................................................. 105

8.4.2 Installation ....................................................... 106

CHAPTER 9

Technical Specifications

9.1 Power Data .......................................................... 108

9.1.1 Power Supply: 200/240 V - Single-phase ......... 108

9.1.2 Power Supply: 200/240 V - Three-phase .......... 108

9.1.3 Power Supply: 110-127 V - Single-phase ......... 109

9.2 Electronic/General Data ........................................ 110

CFW-10 - QUICK PARAMETER REFERENCE

Software: V2.XX

Application:

Model:

Serial Number:

Responsible:

Date: / / .

QUICK PARAMETER REFERENCE, FAULT AND STATUS MESSAGES

I. Parameters

Parameter Function Adjustable Range Factory Unit User Page

Setting Setting

P000 Access Parameter 0 to 4, 6 to 999 = Read 0 - 61

5 = Alteration

READ ONLY PARAMETERS - P002 to P099

P002 Fequency Proportional Value 0.0 to 999 - - 61

(P208 x P005)

P003 Motor Current (Output) 0 to 1.5 x Inom - A 61

P004 DC Link Voltage 0 to 524 - V 61

P005 Motor Frequency (Output) 0.0 to 99.9, 100 to 300 - Hz 61

P007 Motor Voltage (Output) 0 to 240 - V 61

P008 Heatsink Temperature 25 to 110 - ºC 61

P014 Last Fault 00 to 41 - - 61

P015 Second Fault Occurred 00 to 41 - - 61

P016 Third Fault Occurred 00 to 41 - - 61

P023 Software Version x.yz - - 61

P040 PID Process Variable 0.0 to 999 - - 62

REGULATIONPARAMETERS- P100to P199

Ramps

P100 Acceleration Time 0.1 to 999 5.0 s 62

P101 Deceleration Time 0.1 to 999 10.0 s 62

P102 Acceleration Time Ramp 2 0.1 to 999 5.0 s 62

P103 Deceleration Time Ramp 2 0.1 to 999 10.0 s 62

P104 S Ramp 0 = Inactive 0 % 62

1 = 50

2 = 100

Frequency Reference

P120 Digital Reference Backup 0 = Inactive 1 - 63

1 = Active

2 = Backup by P121

3 = Active after Ramp

P121 Keypad Frequency Reference P133 to P134 3.0 Hz 64

P122 JOG Speed Reference P133 to P134 5.0 Hz 64

P124 Multispeed Reference 1 P133 to P134 3.0 Hz 64

P125 Multispeed Reference 2 P133 to P134 10.0 Hz 64

P126 Multispeed Reference 3 P133 to P134 20.0 Hz 64

P127 Multispeed Reference 4 P133 to P134 30.0 Hz 64

P128 Multispeed Reference 5 P133 to P134 40.0 Hz 65

P129 Multispeed Reference 6 P133 to P134 50.0 Hz 65

P130 Multispeed Reference 7 P133 to P134 60.0 Hz 65

P131 Multispeed Reference 8 P133 to P134 66.0 Hz 65

Frequency Limits

P133 Minimum Frequency (Fmin) 0.00 to P134 3.0 Hz 66

P134 Maximum Frequency (Fmax) P133 to 300 66.0 Hz 66

CFW-10 - QUICK PARAMETER REFERENCE

Parameter Function Adjustable Range Factory Unit User Page

Setting Setting

V/F Control

P136 Manual Torque Boost 0.0 to 100 20.0 (3) % 66

(I x R Compensation )

P137 Automatic Torque Boost 0.0 to 100 0.0 % 67

(Automatic Ix R Compensation)

P138 Slip Compensation 0.0 to 10.0 0.0 % 68

P142(1) (2) Maximum Output Voltage 0.0 to 100 100 % 69

P145(1) (2) Field Weakening P133 to P134 60.0 Hz 69

Frequency (Fnom

)

DC Link Voltage Regulation

P151 Actuation Level of the Voltage Model 100: 360 to 460 430 V 69

Regulation at the DC Link Model 200: 325 to 410 380

(Intermediary Circuit)

Overload Current

P156 (2) Motor Overload Current 0.3 x Inom to 1.3 x Inom 1.2 x P295 A 70

Current Limitation

P169 (2) Maiximum Output Current 0.2 x Inom to 2.0 x Inom 1.5 x P295 A 71

CONFIGURATION PARAMETERS - P200 to P398

Generic Parameters

P202(1) Control Mode 0 = Linear V/F Control 0 - 71

1 = Quadratic V/F Control

P203 Special Functions Selection 0 = None 0 - 73

1 = PID Regulator

P204(1) Load Parameters with 0 to 4 = Not used 0 - 73

Factory Setting 5 = Load Factory Default

6 to 999 = Not used

P206 Auto-Reset Time 0 to 255 0 s 73

P208 Reference Scale Factor 0.0 to 100 1.0 - 73

P219(1) Starting Point of the Switching 0.0 to 15.0 15.0 Hz 73

Frequency Reduction

Local/Remote Definition

P221(1) Speed Reference 0 = HMI Keys / - 74

Selection – Local Mode 1 = AI1

2 = EP

3 = HMI Potentiometer

4 to 5 = Reserved

6 = Multispeed

7 = Frequency Input

P222(1) Speed Reference Selection - 0 = HMI Keys / 1 - 74

Remote Mode 1 = AI1

2 = EP

3 = HMI Potentiometer

4 to 5 = Reserved

6 = Multispeed

7 = Frequency Input

P229(1) Command Selection - 0 = HMI Keypad 0 - 74

Local Mode 1 = Terminals

P230(1) Command Selection - 0 = HMI Keypad 1 - 74

Remote Mode 1 = Terminals

0 = For

Inverters

Standard

and Clean

Versions

3 = For

Inverters

Plus

Version

CFW-10 - QUICK PARAMETER REFERENCE

Parameter Function Adjustable Range Factory Unit User Page

Setting Setting

P231(1) Forward/Reverse 0 = Forward 2 - 75

Selection 1 = Reverse

2 = Commands

Analog Inputs(s)

P234 Analog Input AI1 Gain 0.0 to 999 100 % 75

P235 (1) Analog Input AI1 Signal 0 = (0 to 10) V/ (0 to 20) mA 0 - 78

1 = (4 to 20) mA

P236 Analog Input AI1 Offset -120 to +120 0 % 78

P238 Input Gain(HMIPotentiometer) 0.0 to 999 100 % 78

P240 Input Offset(HMIPotentiometer) -120 to +120 0 % 78

P248 Analog Input (AI1) Filter 0 to 200 200 ms 78

Time Constant

DigitalInputs

P263(1) Digital Input DI1 0 = No Function 1 - 78

Function 1 = No Function or

P264(1) Digital Input DI2 General Enable 5 - 78

Function 2 = General Enable

P265(1) Digital Input DI3 3 = JOG 6 - 78

Function 4 = Start/Stop

P266(1) Digital Input DI4 5 = Forward/Reverse 4 - 79

Function 6 = Local/Remote

7 = Multispeed

8 = Multispeed using

Ramp 2

9 = Forward

10 = Reverse

11= Forward with Ramp 2

12 = Reverse with Ramp 2

13 = On

14 = Off

15 = Activates ramp 2

16 = Accelerates EP

17 = Decelerates EP

18 = Acclerates EP with

Ramp 2

19 = Decelerates EP with

Ramp 2

20 = Without External Fault

21 = Error Reset

22 = Start/Accelerate EP

23 = Decelerate EP/Stop

24 = Stop

25 = Security Switch

26 = Frequency Input

27 = Manual/Automatic

(PID)

P271 Frequency Input Gain 0.0 to 999 200 % 84

DigitalOutputs

P277(1) Relay Output RL1 Function 0 = Fs > Fx 7 - 84

1 = Fe > Fx

2 = Fs = Fe

3 = Is > Ix

4 and 6 = Not Used

5 = Run

7 = Not Fault

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