Weidmuller SAI Active Universal Pro Series Bedienungsanleitung

SAI Active Universal Pro - Manual

SAI-AU M12 PB GW 16DI

SAI-AU M8 PB GW 16DI

SAI-AU M8 SB 8DI

SAI-AU M12 SB 8DI

SAI-AU M8 SB 8DIO

SAI-AU M12 SB 8DIO

SAI-AU M8 SB 8DO 2A

SAI-AU M12 SB 8DO 2A

SAI-AU M12 SB 4AI

SAI-AU M12 SB 4AO

SAI-AU M12 SB 4THERMO

SAI-AU M12 SB 4PT100

SAI-AU M12 SB 2CNT

Foreword

List of revisions

Version Date Change

1.0 04/08 First release

1.1 05/08 Technical data

1.2 07/08 Notes of safety

1.3 05/09 SAI-M8 PB 16DI, Techni-

cal Data, input and output

data, parameter data, di-

agnostic data

1.4 09/09 Plug-in stations, addi-

tional notices

Note on the document

The content of this manual is checked to conform

with the hardware and software described. Since

deviations still may appear, we cannot guarantee

complete conformance. The content of this manual

is regularly checked and necessary corrections are

considered in the next versions. We are grateful for

your improvement proposals.

Contact

Weidmüller Interface GmbH & Co. KG

Postfach 3030

32720 Detmold

Klingenbergstraße 16

32758 Detmold

Phone: +49 (0) 5231 14-0

Fax: +49 (0) 5231 14-2083

E-Mail [email protected]

Internet: www.weidmueller.com

5663600000/1.4/09.09 3

Contents

Foreword ............................................................................................................................3

List of revisions................................................................................................................................................3

Contents.............................................................................................................................4

1. Notes on Safety.....................................................................................................7

1.1 Prescribed Use..................................................................................................................................8

1.2 Qualified staff ....................................................................................................................................8

1.3 Accuracy of the technical documentation......................................................................................8

1.4 CE label ..............................................................................................................................................8

1.5 Declaration of conformity.................................................................................................................8

1.6 Recycling in accordance with WEEE..............................................................................................9

2. SAI Pro.................................................................................................................11

2.1 Pro Description................................................................................................................................12

2.2 PROFIBUS-DP..................................................................................................................................14

3. Project Planning with the Universal Pro ...........................................................15

3.1 Project planning..............................................................................................................................16

3.2 Power supply...................................................................................................................................17

3.3 An example - calculation of power supply ...................................................................................18

4. Mounting SAIs.....................................................................................................21

4.1 Mounting position and mounting dimension...............................................................................22

4.2 Mounting SAI distributors..............................................................................................................24

4.3 Marking / labelling...........................................................................................................................26

4.4 Dismounting the SAI.......................................................................................................................27

5. Connecting the SAI Distributor..........................................................................29

5.1 Gateway I/O for PROFIBUS-DP: SAI-AU M12 PB GW 16DI .........................................................30

5.2 SAI-AU M12 PB GW 16DI................................................................................................................34

5.3 SAI-AU M8 PB GW 16DI..................................................................................................................38

5.4 SAI-AU M8 SB 8DI ...........................................................................................................................42

5.5 SAI-AU M12 SB 8DI .........................................................................................................................46

5.6 SAI-AU M8 SB 8DIO.........................................................................................................................50

5.7 SAI-AU M12 SB 8DIO.......................................................................................................................56

4 5663600000/1.4/09.09

Contents

5.8 SAI-AU M8 SB 8DO 2A....................................................................................................................62

5.9 SAI-AU M12 SB 8DO 2A..................................................................................................................67

5.10 SAI-AU M12 SB 4AI .........................................................................................................................72

5.11 SAI-AU M12 SB 4AO........................................................................................................................77

5.12 SAI-AU M12 SB 4THERMO.............................................................................................................81

5.13 SAI-AU M12 SB 4PT100 ..................................................................................................................85

5.14 SAI-AU M12 SB 2CNT......................................................................................................................89

6. Commissioning the PROFIBUS-DP ...................................................................96

6.1 The device database file (GSD) and bitmap files.........................................................................97

6.2 Copy the GSD files to the local directory .....................................................................................97

6.3 Install the GSD files in Step7 .........................................................................................................98

6.4 Adding an SAI module in the hardware configurator..................................................................99

6.4.1 Adding an Subbus module...............................................................................................101

6.5 Assign the input and output addresses......................................................................................107

6.6 Description of input and output data..........................................................................................108

6.6.1 SAI-AU Mx PB GW 16DI ................................................................................................108

6.6.2 SAI-AU Mx SB 8DI...........................................................................................................108

6.6.3 SAI-AU Mx SB 8DIO........................................................................................................108

6.6.4 SAI-AU Mx SB 8DO 2A ...................................................................................................108

6.6.5 SAI-AU M12 SB 4AI.........................................................................................................109

6.6.6 SAI-AU M12 SB 4AO.......................................................................................................109

6.6.7 SAI-AU M12 SB 4PT100 .................................................................................................110

6.6.8 SAI-AU M12 SB 4THERMO ............................................................................................110

6.6.9 SAI-AU M12 SB CNT.......................................................................................................111

6.7 Configuration and setting parameters........................................................................................113

6.8 SAI parameter data........................................................................................................................114

6.9 Diagnostic telegrams....................................................................................................................121

6.9.1 Diagnostics without channel referred information............................................................121

6.9.2 Diagnostics with channel referred information.................................................................128

6.9.3 Device-related diagnostic data ........................................................................................130

6.9.4 Identification-specific diagnostic data..............................................................................132

6.9.5 Channel-referred diagnostic data ....................................................................................133

6.10 Evaluating diagnostic data in Step7............................................................................................136

5663600000/1.4/09.09 5

Contents

6 5663600000/1.4/09.09

7. LED Displays .....................................................................................................138

7.1 Gateway I/O....................................................................................................................................139

7.2 Extension I/O .................................................................................................................................139

7.3 Layout of LEDs on the gateway I/O PROFIBUS-DP M12...........................................................141

7.4 Layout of LEDs on the gateway I/O PROFIBUS-DP M8.............................................................142

7.5 Layout of the LEDs on the extension I/O 8DI .............................................................................143

7.6 Layout of the LEDs on the extension I/O 8DIO ..........................................................................145

7.7 Layout of the LEDs on the extension I/O 8DO 2 amp................................................................147

7.8 Layout of the LEDs on the extension I/O 4AI .............................................................................149

7.9 Layout of the LEDs on the extension I/O 4AO ...........................................................................150

7.10 Layout of the LEDs on the extension I/O 4PT100......................................................................151

7.11 Layout of the LEDs on the extension I/O 4THERMO.................................................................152

7.12 Layout of the LEDs on the extension I/O 2CNT .........................................................................153

Appendix ........................................................................................................................155

Appendix A: Product Overview...................................................................................................................156

Appendix B: Drilling Templates..................................................................................................................159

Appendix C: Converting from Hexadecimal to Decimal...........................................................................162

Sources .........................................................................................................................................................163

Technical support.........................................................................................................................................163

Index .........................................................................................................................................................164

Glossary ........................................................................................................................................................170

Notes on Safety

1. Notes on Safety

1.1 Prescribed Use..................................................................................................................................8

1.2 Qualified staff ....................................................................................................................................8

1.3 Accuracy of the technical documentation......................................................................................8

1.4 CE label ..............................................................................................................................................8

1.5 Declaration of conformity.................................................................................................................8

1.6 Recycling in accordance with WEEE..............................................................................................9

5663600000/1.4/09.09 7

Notes on Safety

8 5663600000/1.4/09.09

1.1 Prescribed Use

WARNING: Danger

- Using this product beyond the specifi-

cations or disregard of using instructions

and warnings may cause grave malfunc-

tions so that personal injury and material

damages occur.

- In the case of malfunction or failure of

the SAI Module cannot be predicted the

behaviour by other connected devices of

an arrangement. Personal damages and

material damages can occur. Make only

settings, if you are informed exactly

about all effects in the whole arrange-

ment.

NOTE

This device is intended for use in appli-

cations as described in the operating in-

structions only. Any other form of usage

is not permitted and can lead to acci-

dents or destruction of the device. Any

misuse will lead immediately to the ex-

piry of all guarantee and warranty claims

on the part of the operator against the

manufacturer.

1.2

Qualified staff

These operating instructions have been written for

trained and qualified personnel who are familiar with

the valid regulations and standards applicable to the

field of application.

1.3 Accuracy of the technical

documentation

These operating instructions have been written with

due care and attention. However, unless otherwise

required by law we do not guarantee that the data,

images and drawings are accurate or complete nor

do we accept liability for their contents. Weidmuel-

ler’s general terms and conditions of sale apply in

their respective valid form.

Subject to alteration without notice.

1.4 CE label

This product fulfils the guidelines issued by the

European Union (EU) and is therefore entitled to

carry the CE mark.

1.5 Declaration of conformity

The product fulfils both the Low Voltage Directive

73/23/EEC and the EMC Directive 89/336/EEC.

Notes on Safety

1.6 Recycling in accordance with WEEE

Disposal B2B (Business-to-Business)

Dear Weidmueller customer, by purchasing this

product you have the possibility to return the device

to Weidmueller at the end of its life cycle.

WEEE (EU-regulation 2002/96EG)

regulates how electric devices have to

be taken back and recycled. Since Au-

gust 13 2005 in range of B2C (Busi-

ness to Business) manufacturers of

electric devices that have been sold af-

ter the mentioned date are bound to

take back the devices free of charge

and to recycle them. Electric devices

must not be put to ordinary waste dis-

posal.

Electric devices have to be recycled and to be dis-

posed separately. All devices that fall under these

regulations are marked with this logo.

What can we do for you?

Weidmueller offers a possibility to return your old

device to us free of charge. Weidmueller will recycle

your device according to current law.

What do you have to do?

When your device has reached its life cycle, just

send to your Weidmueller distribution service it using

the parcel service. We will assume all recycling and

pollution abatements. There won’t be any costs or

inconveniences for you.

Disposal B2C (Business-to-Customer)

Dear Weidmueller customer, by purchasing this

product you have the possibility to return the device

to Weidmueller at the end of its life cycle.

WEEE (EU-regulation 2002/96EG)

regulates how electric devices have to

be taken back and recycled. Since Au-

gust 13 2005 in range of B2C (Busi-

ness to Customer) manufacturers of

electric devices that have been sold af-

ter the mentioned date are bound to

take back the devices free of charge

and to recycle them. Electric devices

must not be put to ordinary waste dis-

posal.

Electric devices have to be recycled and to be dis-

posed separately. All devices that fall under these

regulations are marked with this logo.

What can we do for you?

Weidmueller offers a possibility to return your old

device to us free of charge. Weidmueller will recycle

your device according to current law.

5663600000/1.4/09.09 9

Notes on Safety

10 5663600000/1.4/09.09

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