Weil-McLain GOLD CGs Bedienungsanleitung

87300

Part Number 550-141-873/0502

Venting Supplement

Vertical Direct Venting

ForusewithWeil-McLain

Through-

RooforThrough-Unused-Chimney

Termination Kit

This Venting Supplement must only be used by a qualified installer/service

technician. Read these instructions completely before beginning the

installation. Failure to follow all instructions in proper order can cause

severe personal injury, death or substantial property damage.

To install a new vent system follow instructions in:

• This Venting Supplement.

• CGs Boiler Manual.

• Vent pipe manufacturer’s instructions supplied with vent material.

GOLD CGs

Gas-Fired Water Boiler

GOLD CGs Gas-FGOLD CGs Gas-F

GOLD CGs Gas-Fired Wired W

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ater Boiler

Part Number 550-141-873/0502

Table of contents

1. Please — read before proceeding.................................3

Hazard definitions .................................................................................... 3

Venting method definitions ..................................................................... 3

To the installer.......................................................................................... 3

2. Determine venting method ..........................................4

Direct exhaust vent methods .................................................................. 4

Direct vent methods................................................................................. 5

3. Combustion air supply — eliminate contamination .....6

4. Obtain vent system components .................................7

5. Install vent starter .....................................................10

6. Vertical direct vent — vent termination .................... 11

7. Installation guidelines ............................................... 11

8. Verify vent system length ..........................................12

9. Installation — assembly ............................................. 14

Vertical Direct Vertical Direct V

ertical Direct Vertical Direct V

ertical Direct Venting — Venting — V

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enting Supplement

Part Number 550-141-873/0502 3

Hazard definitions The following terms are used throughout this Venting Supplement to bring

attention to the presence of hazards of various risk levels or to important

information concerning the life of the product.

Indicates presence of hazards that will cause severe

personal injury, death or substantial property damage.

Indicates presence of hazards that can cause severe

personal injury, death or substantial property damage.

Indicates presence of hazards that will or can cause

minor personal injury or property damage.

Indicates special instructions on installation, operation

or maintenance that are important but not related to

personal injury or property damage.

1. Please — read before proceeding . . . . .

To the installer Boiler must be vented and supplied with combustion

air as described in this supplement.Failure to do so will

result in severe personal injury, death or substantial

property damage.

Venting method

definitions Direct vent — Uses outside combustion air with combustion air connector

piping sealed at all joints and seams. Also known as sealed combustion.

All CGs flue gas vents are pressurized, requiring careful sealing of all joints.

See also

CGs Venting Supplement — Direct Vent: Sidewall & Direct

Exhaust:Vertical and Sidewall

for alternate direct vent method.

Direct exhaust venting — Uses inside combustion air with no combustion

air connector piping. All CGs flue gas vents are pressurized, requiring careful

sealing of all joints. Also known as non-direct venting. See

CGs Venting

Supplement — Direct Vent: Sidewall & Direct Exhaust: Vertical and

Sidewall

venting supplement for application information.

Chimney draft vent — Uses the natural draft provided by a vertical vent

or chimney. (This method cannot be used with CGs boilers.)

Use only the sealant specified by the vent pipe

manufacturer, applied per their instructions. Vent

piping must be sealed gas-tight to prevent possibility

of flue gas spillage and carbon monoxide emissions,

resulting in severe personal injury or death.

Provide combustion and ventilation air openings as

described in the CGs Boiler Manual and this

supplement. Failure to provide adequate air supply

could result in severe personal injury, death or

substantial property damage.

Chimney draft venting cannot be used for CGs

boilers. Vent system must be constructed only using

venting materials listed in this Venting Supplement.

Existing vertical vents or chimneys may only be used as

raceways for routing vent or vent/air piping as described

in this supplement or CGs Direct Vent Supplements.

GOLD CGs Gas-FGOLD CGs Gas-F

GOLD CGs Gas-Fired Wired W

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Part Number 550-141-873/0502

2. Determine venting method

Direct exhaust ventingDirect exhaust venting

Direct exhaust venting

Use only when openings for inside combustion air can

be supplied in accordance with the CGs Boiler manual,

this venting supplement and with all applicable codes.

You must direct vent the boiler if the boiler area may

contain contaminants as described in this supplement.

Two direct exhaust vent options are permitted: sidewall

and vertical, per instructions in

CGs Direct Venting:

Sidewall

& Direct ExhaustVenting:Vertical or Sidewall

Venting Supplement.

Figure 1 Typical sidewall direct exhaust

vent installation

87250

2. Vertical direct exhaust venting

— using penetration through roof or using existing

unused chimney or vent as raceway for vent pipe.

See Figure 2.

See instructions in

CGs Direct Vent: Sidewall &

Direct Exhaust: Vertical or Sidewall

Venting

Supplement.

Figure 2 Typical vertical direct exhaust

vent installation

87251

To prevent potential of severe personal injury or death,

check for areas and products listed on page 6 before

installing boiler. If found:

•remove products permanently

— OR —

•provide outside combustion air (direct vent

installation).

1. Sidewall direct exhaust venting

— using vent manufacturer’s termination fittings

listed in this supplement. See Figure 1.

See instructions on pages 6, 7, 8, 9 and 10 – 13.

Vertical Direct Vertical Direct V

ertical Direct Vertical Direct V

ertical Direct Venting — Venting — V

enting — Venting — V

enting — Venting Supplemententing Supplement

enting Supplemententing Supplement

enting Supplement

Part Number 550-141-873/0502 5

Direct vent methodsDirect vent methods

Direct vent methods

Combustion air is provided by air piping connecting

from the boiler Air intake fitting to the outside.

You must direct vent the boiler (pipe outside air to

boiler air intake fitting) if the boiler area may contain

contaminants as described in this supplement.

Two direct vent options are permitted:

1. Sidewall direct vent

— using Weil-McLain

Vent/Air IntakeTermination

Kit

. See instructions in

CGs Direct Vent: Sidewall

& Direct Exhaust: Vertical or Sidewall

Venting

Supplement. Termination kit is included with CGs

boiler. See Figure 3.

2. Vertical direct vent

— using Weil-McLain

Through-Roof orThrough-

Unused-ChimneyTermination Kit

.Instructions for

vertical direct venting are covered in this

supplement. See Figure 4.

Figure 3 Typical sidewall direct vent

installation

Figure 4 Typical vertical direct vent

installation

87203

87205

GOLD CGs Gas-FGOLD CGs Gas-F

GOLD CGs Gas-Fired Wired W

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ater Boiler

Part Number 550-141-873/0502

3. Combustion air supply —

eliminate contamination

Table 1 Corrosive contaminants

To prevent potential of severe

personal injury or death, check for

areas and products listed below

before installing boiler. If found:

•remove products permanently

— OR —

•provide outside combustion air

(direct vent installation).

Please review the following information on potential

combustion air contamination problems.

Refer to Table 1 for products and areas that may cause

contaminated combustion air. These contaminants may

cause damage to the vent piping, and must be eliminated

If the boiler is installed in any area likely to cause

contamination, or if products which would

contaminate the air cannot be removed, you must pipe

combustion air to the boiler air intake. Contaminated

combustion air will damage the boiler, resulting in

possible severe personal injury, death or substantial

property damage. Do not install a CGs boiler in a

laundry room or pool facility, for example, without

using ducted outside air. These areas will always contain

contaminants.

from the boiler combustion air supply.You may do this

by removing the contaminants permanently from the

area or piping air directly to the boiler (direct vent) using

one of the methods referenced in this supplement and

described in the direct vent supplements.

Products to avoid Areas likely to have contaminants

Spray cans containing chloro/fluorocarbons Dry cleaning/laundry areas and establishments

Permanent wave solutions Swimming pools

Chlorinated waxes/cleaners Metal fabrication plants

Chlorine-based swimming pool chemicals Beauty shops

Calcium chloride used for thawing Refrigeration repair shops

Sodium chloride used for water softening Photo processing plants

Refrigerant leaks Auto body shops

Paint or varnish removers Plastic manufacturing plants

Hydrochloric acid/muriatic acid Furniture refinishing areas and establishments

Cements and glues New building construction

Antistatic fabric softeners used in clothes

dryers Remodeling areas

Chlorine-type bleaches, detergents, and clean-

ing solvents found in household laundry rooms Garages with workshops

Adhesives used to fasten building products and

other similar products

Vertical Direct Vertical Direct V

ertical Direct Vertical Direct V

ertical Direct Venting — Venting — V

enting — Venting — V

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enting Supplement

Part Number 550-141-873/0502 7

The following special gas vent systems comply with UL-1738 and ULC-

S636 standards and are certified by CSA as the only systems suitable for

use with CGs boilers:

• Heat-Fab, Inc. Saf-T Vent®

• Flex-L International, Inc. StaR-34

• Z-Flex®, Inc. Z-Vent II

•ProTechSystemsFasNSeal™

Use only the vent starter of the same manufacturer as the vent compo-

nents. Do not mix components from different systems. The vent system

could fail, causing flue gas spillage, resulting in severe personal injury or

death.

4. Obtain vent system components

1. The

Through-Roof or Through-Unused-Chimney Termination Kit

provides special parts required to route 3-inch stainless vent pipe

through 5-inch B-vent. The space between the vents provides the

passage for combustion air. See page 9 for parts included with the kit.

2. Verify that the vent termination will comply with the requirements

listed on page 11. Then verify that the vent and air piping will not

exceed the length limits given in section 8 of this supplement before

locating boiler or floor/roof penetrations.

3. You will need to obtain stainless vent pipe and fittings, using only the

vent systems listed in the CGi, CGs & GV Vent Component

Supplement. Also obtain B-vent pipe and fittings for the vertical run

and floor/roof penetrations (See Table 3).

4. Use suitable 3" material for combustion air connector piping, such as:

• Dryer vent

• Galvanized steel

• PVC (3" I.D.)

GOLD CGs Gas-FGOLD CGs Gas-F

GOLD CGs Gas-Fired Wired W

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ater Boilerater Boiler

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Part Number 550-141-873/0502

Termination coupling

Elastomer

flashing*

5”Type “B”

storm ring

5”Type “B”

adjustable

flashing

5”Type “B” rain cap with

hole in top for vent pipe

For minimum height

followType “B” gas

vent manufacturer’s

instruction

Fire stop

5”Type “B” stack

Vent pipe

5” type “B” support

5” type “B” draft hood connector

Single wall stack

reducer tee*

Cap with hole

for vent pipe

Elastomer

flashing*

Air intake pipe – 3” pvc,

standard 3” galvanized

or aluminum single

wall pipe, or 3” flexible

dryer vent

3” vent pipe:

Heat-Fab Saf-T Vent

Z-Flex Z-Vent II

Flex-L International StaR-34

ProTech Systems FasNSeal™

Vent starter must be

by same manufacturer

as the vent pipe.

87303

* furnished in kit

Fire stop

CGs boiler

Condensate drain line

4. Obtain vent system components (continued)

Figure 5 Typical installation,

showing component

identification

Vertical Direct Vertical Direct V

ertical Direct Vertical Direct V

ertical Direct Venting — Venting — V

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enting Supplemententing Supplement

enting Supplement

Part Number 550-141-873/0502 9

Figure 6 Parts provided in kit Table 2 Parts provided in kit

87302

Table 3 Parts below are required for installation and are provided by installer (not included in kit)

Item Description Qty

1Tee —

galvanized 5" x 5" x 3" 1

2Vent clamp 5

3Bottom cap —

galvanized with 4 ½" hole 1

4Vent support 1

5Elastomer grippers 11

6Screws — sheet metal

type A, #10 x 1¼" 11

7Screws — sheet metal

type A, #10 x ½" 3

8Elastomer flashing 2

Description Quantity

Rain cap, galvanized, 5" 1

Adjustable flashing, type B, 5" 1

Fire stop for each floor or attic penetration 1

Storm ring, type B, 5" 1

Support, type B, 5" 1

Draft hood connector, type B, 5" 1

Adequate B-Vent with clamp rings for combustion air run (less than 30 feet) --

Adequate 3" vent material for vent run and elbows from one of the following (See Note):

• Heat-Fab, Inc. — Saf-T Vent

• ProTech Systems — FasNSeal™

• Flex-L International, Inc. — StaR-34 • Z-Flex

, Inc. — Z-Vent II

Adequate sealant specified by vent pipe manufacturer’s instructions --

Adequate 3" PVC, galvanized or dryer vent (for combustion air supply piping between tee and boiler) --

Note: Do not mix types of vent material. CSA certification will be void.

GOLD CGs Gas-FGOLD CGs Gas-F

GOLD CGs Gas-Fired Wired W

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ater Boilerater Boiler

ater Boiler

Part Number 550-141-873/0502

5. Install vent starter

87208

Saf-T Vent®

starter

Band clamp

screw

Band clamp

strap

Blower

housing

outlet

³⁄₈ " Bead of

sealant

87209

Band clamp

screw

Band clamp

strap

Blower

housing

outlet

3/8" Bead

of sealant

StaR-34

starter

87210

Z-Vent II

starter

Feed

position

Tighten

position

Band clamp

screw

Band clamp

strap

Blower

housing

outlet

³⁄₈ " Bead

of sealant

87211

FasNSeal™

starter

Band clamp

screw

Band clamp

screw

Band clamp

strap

Blower

housing

outlet

Figure 7

FasNSeal™vent starter

Figure 8

Z-Vent II vent starter

Figure 10

StaR-34 vent starter

Figure 9

Saf-T Vent®vent starter

1. Select a vent pipe manufacturer and obtain all vent

components needed, based on boiler location and

venting method.

2. You must use the vent starter made by the vent pipe

manufacturer. See separate CGi, CGs & GV Vent

Component Supplement, for part numbers of each

component, listed by vent manufacturer.

Use only the vent starter of the same

manufacturer as the vent compo-

nents. Do not mix components from

different systems. The vent system

could fail, causing flue gas spillage,

resulting in severe personal injury or

death.

3. Follow all applicable national, state, local or

provincial codes when venting the CGs boiler.

4. Connect vent starter to blower housing outlet as

shown in the Figures 7 through 10, below.

a. Do not mix components from different vent

manufacturers.

b. Maintain minimum 2" clearance from

combustible materials to vent pipe.

c. Seal with sealant specified by vent pipe

manufacturer, using ³⁄₈" bead (not required for

FasNSeal™).

d. Tighten strap at band clamp screw until strap is

snug around blower housing.

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