WeldCorp ARC 140 Bedienungsanleitung

OWNERS OPERATING MANUAL

CONGRATULATIONS ON YOUR PURCHASE OF A QUALITY WELDCORP WELDER

MANUFACTURED IN ITALY, IT WILL PROVIDE YEARS OF RELIABLE OPERATION.

Page 3

SAFETY INSTRUCTIONS Page 4

DESCRIPTION OF MACHINES Page 6

ARC 140 Page 6

ARC 170 Page 7

ASSEMBLY INSTRUCTIONS Page 8

OPERATION Page 9

SET UP OF THE WELDER Page 10

ESTABLISHING THE ARC Page 11

WELDING BASICS Page 12

WELDING SPEED AND CURRENT Page 12

WELDING INFORMATION Page 13

KEY POINTS Page 13

THERMAL OVERLOAD Page 13

TROUBLE SHOOTING GUIDE Page 14

SPARE PARTS Page 16

ARC 140 Page 16

ARC 170 Page 18

WARRANTY Page 20

WARRANTY FORM Page 21

CONTACT DETAILS Page 22

TABLE OF CONTENTS

Page 4

When using power equipment, basic safety precautions should

always be followed to reduce the risk of fire, electric shock and

personal injury, including the following. If used correctly, weld-

ers pose little risk to the operator; however, care should always

be taken to ensure safety and proper performance. Read all

owner’s operating instructions before attempting to operate any

product.

FOR SAFE OPERATION:

KEEP THE WORK AREA CLEAN: Cluttered working areas

(indoor and outdoor) invite injuries.

CONSIDER THE WORK ENVIRONMENT: Don’t expose power

equipment to rain. Don’t use welding equipment in damp or

wet locations. Keep the work area well lit. Don’t use welding

equipment in the presence of flammable liquids or gases.

GUARD AGAINST ELECTRIC SHOCK: Avoid body contact the

grounded surfaces (e.g. pipes, radiator, and electrical appli-

ances).

KEEP CHILDREN AND VISITORS AWAY: Keep children, infirmed

persons and visitors away from the area of operation. Do not

let children, infirmed persons or visitors touch equipment or

extension cables.

STORE IDLE TOOLS: When power equipment is not in use,

keep them in a dry, high or locked area, out of reach of chil-

dren.

WEAR SAFETY GLASSES: Always wear safety goggles or other

suitable eye protection when using welding equipment.

SECURE WORK: Use clamps or a vice whenever possible to

secure work.

DON’T OVERREACH: Keep proper footing and balance at all

times.

SAFETY INSTRUCTIONS

Page 5

DRESS PROPERLY: DO NOT wear loose clothing or jewel-

lery. They can be caught in moving parts. Wear protective

hair covering to cover long hair, and gloves and non-slip

footwear is recommended when working outdoors.

TAKE CARE OF CABLES: Never carry welding equipment by

the cable and never pull the cable to disconnect it from a

socket. Keep cables away from heat, oil and sharp edges.

Replace damaged cables.

DISCONNECT TOOLS: Disconnect welding equipment when

not in use, before servicing, and when changing accesso-

ries such as blades, bits and cutters.

AVOID UNINTENTIONAL OPERATION: Don’t carry plugged in

welding equipment with a finger on the switch. Be sure

that the switch is off when plugging in.

OUTDOOR USE EXTENSION CABLES: When electric power

equipment is used outdoors, only use extension cables

marked as suitable for outdoor use.

STAY ALERT: Watch what you are doing. Use common

sense. Do not operate welders when you are tired or under

the influence of alcohol or drugs.

CHECK DAMAGED PARTS: Before using welding equipment,

parts that are damaged should be carefully checked to de-

termine that they will operate properly and perform their

intended function. Any part that is damaged should be

properly repaired or replaced by an authorized service

agent. Have defect switches replaced by an authorized re-

pair agent. Do not operate power equipment if it cannot be

turned off and on by the switch.

REPAIR OF POWER EQUIPMENT BY EXPERTS: Power equip-

ment is built in accordance with relevant safety authority

requirements. The repair of power equipment must only be

carried out by experts; non-expert repairs may cause con-

siderable danger for the user and void warranty.

FEATURES

ANTI-SHOCK CLAMP 10 AMP SINGLE PHASE

ACCESSORIES INCLUDED THERMOSTATIC CONTROL

ANTI-SCRATCH PAINT ACCESSORIES ASSEMBLED

PORTABLE EUROPEAN CONFORMITY

Page 6

DESCRIPTION OF MACHINES

These models are portable single-phase AC Arc Welders which are compact. The

robust format makes them a versatile and efficient for a variety of uses. The weld-

ers compliance to current regulations and the optimum quality of materials used will

ensure a long working life with complete safety.

ARC 140

SPECIFICATIONS

Mains Voltage 230V

Welding Current 50—140 Amps

Minimum Electrode 1.6 mm

Maximum Electrode 3.25 mm

Weight 13.2 Kg

ACCESSORIES

Electrode Holder

Work Clamp

Hand Held Face Mask

Combination Chipping

Hammer with Wire Brush

Instructional DVD

Page 7

ARC 170

FEATURES

ANTI-SHOCK CLAMP 10 AMP SINGLE PHASE

ACCESSORIES INCLUDED THERMOSTATIC CONTROL

ANTI-SCRATCH PAINT ACCESSORIES ASSEMBLED

PORTABLE EUROPEAN CONFORMITY

WHEEL KIT FAN

WARNING: THIS MACHINE IS DUAL VOLTAGE AND CAN BE ALTERED FROM

230 VOLTS TO 415 VOLTS IF REQUIRED. ONLY USE AN AUTHORISED ELEC-

TRICIAN OR REPAIR AGENT FOR THIS CHANGE.

SPECIFICATIONS

Mains Voltage 230—400V

Welding Current 40—170 Amps

Minimum Electrode 1.6 mm

Maximum Electrode 4.0 mm

Weight 15.6 Kg

ACCESSORIES

Electrode Holder

Work Clamp

Hand Held Face Mask

Combination Chipping

Hammer with Wire Brush

Instructional DVD

Built in trolley

Page 8

ASSEMBLY INSTRUCTIONS

For the ARC 170

Slide the right wheel and axle into position. At-

tach the left wheel onto the axle and insert the R

Clips to retain wheels.

For the ARC 170

Fit the front leg to the base into position and se-

cure with screws.

For both the ARC 140 and ARC 170

Slide the handle into the grooves on top of the

machine and insert screws.

For the ARC 170

Slide the handle extension through the handle

and secure with screw..

Page 9

For both the ARC 140 and ARC 170

Plug the welder power supply lead into any

earthed domestic power point. Flick on the on/off

switch located on the front panel.

OPERATION

For both the ARC 140 and

ARC 170

The amperage can be adjusted

from low to high by rotating the

front amperage knob and viewing

the amperage gauge.

For both the ARC 140 and ARC 170

Select the correct diameter electrode accordingly

to the thickness of the piece that you intend to

weld. (A table is located on page 13). Press the

side lever to open the clamp, insert the electrode

into the V-groove and release side lever. Ensure

that the electrode is correctly inserted inside the

electrode holder.

For both the ARC 140 and ARC 170

To ensure earth has good contact, clean the work

piece with a wire brush. Attach the earth clamp to

the clean area to ensure good contact.

Page 10

SET UP OF THE WELDER

WELDING

MACHINE

ELECTRODE LEAD

GROUND EARTH CABLE

WORK

ARC

ELECTRODE

HOLDER

ELECTRODE

HOW TO SELECT 230/400 V FOR THE

ARC 170

To change the voltage you need to unscrew the

knob of the commutator. At the back of it there

is a plastic cam. According to the position, turn

the know towards either the 230V or 400V.

WARNING: WHEN SETTING THE MACHINE

UP FOR 415 V YOU WILL NEED TO ALSO FIT

AN APPROVED 415 V POWER PLUG.

(NOT INCLUDED.) ENSURE THAT YOU HAVE

THIS PLUG FITTED BY AN ELECTRICIAN OR

AUTHORISED REPAIR AGENT.

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