WeldMate 80000 Bedienungsanleitung
80000
Rev80000-20080214
10006SantaFeSpringsRoad
SantaFeSprings,CA90670USA
MadeinChina
120Volt60-70A
ARCWELDER
Owner’sManualandOperatingInstructions
Table of Contents
Introduction ..................................... 1
Portable Welder........................................ 1
This Booklet.............................................. 1
Manual Conventions.........................2
Safety Rules......................................3
Controls and Features.......................4
ARC Welder ..............................................4
Parts Included ..........................................5
Operation .........................................6
Welder Location .......................................6
Starting the Welder ..................................6
Striking an ARC........................................6
Maintenance.....................................7
Welder Maintenance ................................7
Storage .............................................7
Specifications ...................................8
Duty Cycle and Overheating.................8
Parts Diagram...........................................9
Parts List.................................................10
Troubleshooting ..............................11
Warranty ........................................ 12
Warranty Qualifications .........................12
Repair/Replacement Warranty..............12
Do not return the unit to the place of
purchase..................................................12
Warranty Exclusions...............................12
Normal Wear.......................................12
Installation, Use and Maintenance.....12
Other Exclusions.................................12
Limits of Implied Warranty and
Consequential Damage...........................12
Contact Information ...............................12
Address................................................12
Customer Service ................................12
Technical Service.................................12
Notes .............................................. 13
Introduction
Rev 80000-20080227 1
Introduction
Congratulations on your purchase of a
Champion Power Equipment portable
welder. CPE designs and builds welders to
strict specifications. With proper use and
maintenance, this welder will bring years of
satisfying service.
Portable Welder
This unit is an AC (alternating current) ARC
Welding machine. It is designed for light
duty welding (up to 3/16”).
This Booklet
Every effort has been made to ensure the
accuracy and completeness of the
information in this manual. We reserve the
right to change, alter and/or improve the
product and this document at any time
without prior notice.
Record the model and serial numbers as well as date and place of purchase for future reference.
Have this information available when ordering parts and when making technical or warranty
inquiries.
Champion Power Equipment Support
1-877-338-0999
Model Number
80000
Serial Number
Date of Purchase
Purchase Location
Manual Conventions
2 Rev 80000-20080227
Manual Conventions
This manual uses the following symbols to
help differentiate between different kinds of
information. The safety symbol is used with
a key word to alert you to potential hazards
in operating and owning power equipment.
Follow all safety messages to avoid or reduce
the risk of serious injury or death.
DANGER
DANGER indicates an imminently hazardous
situation which, if not avoided,
will
result in death
or serious injury.
WARNING
WARNING indicates a potentially hazardous
situation which, if not avoided,
could
result in
death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous
situation which, if not avoided,
may
result in
minor or moderate injury.
CAUTION
CAUTION used without the safety alert symbol
indicates a potentially hazardous situation which,
if not avoided,
may
result in property damage.
NOTE
If you have questions regarding your welder, we
can help. Please call our help line at 1-877-338-
0999.
Safety Rules
Rev 80000-20080227 3
Safety Rules
WARNING
Read this manual thoroughly before operating
your welder. Failure to follow instructions could
result in serious injury or death.
DANGER
Breathing welding fumes can be hazardous to
your health
Keep head and face away from welding fumes.
Use enough ventilation to avoid the buildup of
gas and fumes in the immediate area. Do not
breathe in fumes.
Use of a ventilating fan may be necessary.
DANGER
Electric Shock can kill
Electric Shock can occur from wiring or welding
electrode
Do not touch electrode with bare hand.
Wear dry insulating gloves.
Do not touch live electrical parts.
Protect yourself from electric shock by insulating
yourself from work or ground.
Properly install and ground all equipment.
DANGER
Welding can cause fire or explosion.
Do not weld near flammable material.
Welding sparks can cause fires.
It is suggested that you have a fire extinguisher
nearby.
Do not weld on drums, tanks, or other closed
containers
Do not use welder in thermal overload condition
– prevent overheating
DANGER
ARC rays can burn eyes and skin.
Use welding helmet with correct shade of filter
lens.
Wear welders cap and safety glasses underneath
helmet. Use ear protection if welding in an area
with heavy sound reverberation.
Button shirt collar all the way up.
Wear oil-free protective clothing: leather gloves,
heavy shirt, cuff less pants, and high boots
WARNING
Hot parts
Do not touch hot parts bare handed.
Allow cooling period before adjusting gun or
torch
Use proper tools and/or wear heavy, insulated
gloves and clothing to prevent burns
WARNING
Magnetic fields can affect pacemakers.
Pacemaker wearers keep away
WARNING
Noise can damage hearing.
Wear appropriate ear protection if noise level is
high
Controls and Features
4 Rev 80000-20080227
Controls and Features
Read this owner’s manual before operating your ARC welder. Familiarize yourself with the
location and function of the controls and features. Save this manual for future reference.
ARC Welder
Carrying Handle (1)
Amperage Control (2) – Adjust to
operate with either 60 or 70 amps
Thermal Overload Indicator (3) –
Lights when duty user exceeds duty cycle.
Allow unit to cool, and reduce duty cycle
Insulated Electrode holder (4) – Holds
stick electrode
Ground clamp (5) – “work clamp” Place
clamp as close to the weld as possible
On/Off switch (6) – Power On, Power Off
Controls and Features
Rev 80000-20080227 5
Parts Included
Your 80000 ARC Welding unit ships with the following parts:
Handheld Welding Mask
Wire Brush/Slag Hammer
Operation
6 Rev 80000-20080227
Operation
Welder Location
Place on a flat surface free of vibration.
This unit may be placed on a certified
welding cart (not included) and can be set at
an angle of 10 degrees.
Place the welder in a well-ventilated area.
DO NOT place the welder near vents or
intakes where exhaust fumes could be drawn
into occupied or confined spaces. Carefully
consider wind and air currents when
positioning welder. Place the welder in a
clean, dry place.
Starting the Welder
1. Check your environment. Make sure
there are no flammable materials in
close range.
2. Plug unit into power source
3. Turn on power switch of welder.
4. Adjust welding current – use current
adjust switch.
5. Attach electrode (welding rod) to
electrode clamp.
6. Attach ground clamp to work surface (as
close to the weld as possible).
7. Welding current starts as soon as
electrode touches the workpiece.
Striking an ARC
There are two basic techniques for striking
an ARC.
1. Drag start - Drag electrode across
workpiece like striking a match; lift
electrode slightly after touching work. If
electrode sticks to workpiece, use a quick
twist to free it. If ARC goes out, electrode
was lifted to high.
2. Tap start – Bring electrode straight down
on top of workpiece; then lift slightly to start
ARC. If electrode sticks to workpiece, use a
quick twist to free it. If ARC goes out,
electrode was lifted to high.
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