Wells WFPE-68KFC Installationsanleitung

Wells WFPE-68KFC Pressure Fryer

Wells WFPE-68KFC Pressure Fryer 7/10/02 Page 1

Wells WFPE-68KFC Pressure Fryer

The Wells WFPE-68KFC Pressure Fryer utilizes the FAST EM-99 computer for precise control

of heat, time and pressure. It can cook 2, 4 or 6 heads at one time.

Wells WFPE-68KFC

6–Head Cooker

Rules for Safe Operation

• All fryers are potentially

hazardous in that fire, electrical

shock, or burns may occur. The

hazard is increased in pressure

fryer operation because

shortening is under pressure.

The equipment must be installed

and serviced ONLY by

authorized service agents.

• All operating procedures must be

followed carefully

• If shortening begins to smoke

excessively, turn the fryer OFF

and immediately contact your

authorized service agent.

Wells WFPE-68KFC Pressure Fryer

Page 2 7/10/02 Wells WFPE-68KFC Pressure Fryer

Fryer Start Up

• Make sure heating elements are completely covered by shortening before applying

heat.

Cooking

• Follow all established procedures for operating equipment and cooking products.

• DO NOT open drain valve during cook cycle.

• Cook ONLY authorized products and follow established minimum/maximum

cook quantities.

• Always use basket hook to lower, raise or otherwise handle fryer basket.

Filtering/Cleaning

• Turn fryer OFF before draining shortening to filtering unit.

• Follow established procedures for emptying and cleaning collector.

• Never use steel wool to clean any part of the fryer.

• DO NOT use the "burn-off" method to clean heating elements.

• DO NOT use soap to clean any part of the fryer. DO NOT use water to clean any

part of the fryer except as specified in established procedures.

Miscellaneous

• Use care when operating or cleaning fryer to prevent burns from hot metal parts

and shortening.

• DO NOT use a fryer that does not operate properly or has faulty, loose, or missing

parts. Replace only with authorized Wells parts.

• DO NOT heat water in fryer.

• DO NOT spill any liquid (soft drinks, water, milk) into shortening.

• DO NOT let foreign objects (closed containers, cigarette lighters, aerosol cans) get

near fryer or hot shortening.

• DO NOT heat water in the fryer.

• If any electrical shock occurs during fryer operation, immediately turn OFF

controlling circuit breaker or disconnect fryer. Then contact an authorized

electrician for service.

• For your safety, NEVER stand on fryers while cleaning hood or filters! Pull the

fryer from under the hood and use a step stool or ladder.

Wells WFPE-68KFC Pressure Fryer

Wells WFPE-68KFC Pressure Fryer 7/10/02 Page 3

Start Up

1 Perform

safety

checks

• Check that drain valve is closed.

• Shortening level must be at OIL LEVEL line.

• Check level of fryer by looking at shortening level in frypot.

Shortening level in frypot should be equal distance from top of all

3 heater brackets. Adjust legs as necessary to level fryer.

2 Turn fryer ON,

heat

shortening

• Turn fryer ON. Make sure power lamp is ON.

• If in COOL MODE, press EXIT COOL, select product button.

HEAT ON light will cycle on and off until shortening temperature

reaches 185°F, then heat will stay on. Display will begin indicating

temperature at 255°F

3 Melt

shortening

in collector

• Push stirring tool through solid shortening to

bottom of collector. Stir and swirl shortening

until completely melted.

4 Check

collector

• Carefully feel exterior of collector bottom with hand to see if it’s

hot. If not hot, continue to stir until it is hot to the touch.

5 Install

heat plate

• Use heat resistant gloves and install heat plate using the collector

removal tool (diamond-shaped hole UP).

6 Heat

shortening

to DROP

temperature

• After droP is displayed, or HEAT ON light goes OFF, check

shortening level. If needed, add small amounts of shortening.

• To OIL LEVEL line inside rear of frypot.

• If overfilled, dip out excess shortening using a saucepan and use

later as add back.

• Ready to cook first round.

Wells WFPE-68KFC Pressure Fryer

Page 4 7/10/02 Wells WFPE-68KFC Pressure Fryer

Discard Cracklings and Filter Shortening Twice Daily

• During a busy/high volume period or day when continually

cooking back to back rounds, cracklings may need to be removed

from collector more than 2 times each day. Failure to filter at

least 2 times daily will produce chicken with black specks and

will reduce shortening life.

• Refer to the procedure for type of filtering equipment being used.

Wells WFPE-68KFC Pressure Fryer

Wells WFPE-68KFC Pressure Fryer 7/10/02 Page 5

Daily Cleaning Fryer

• Wear heat resistant gloves and goggles while performing

these steps.

• NEVER use steel wool or soap to clean any fryer part.

• NEVER use water unless called for in procedure.

• There should be 2 sets of lid o-rings and collector o-rings for

each fryer. While one set is in use on the fryer, the other set

should be kept in cold water in the refrigerator. O-rings

should be switched each day during daily cleaning.

1 Turn fryer

OFF

• Turn fryer and OFF or unplug from electrical outlet.

2 Remove

gasket

• Raise lid and tilt to rear.

• Remove and clean lid o-ring

with cold, damp towel. Be

careful NOT to stretch o-

ring.

• Place o-ring in container of

fresh water and refrigerate.

3 Clean lid

• Wipe lid and yoke surfaces with a towel. Be sure lid o-ring

groove, safety valve opening and pressure gauge opening are

clean and free of baked-on shortening.

4 Drain

shortening

• Put filter unit under drain. Open drain valve slowly to let

shortening drain into the filter unit. Let fryer drain until no more

shortening flows from valve.

5 Remove

heat plate

• Wear protective gloves and use collector

removal tool to remove heat plate. Take heat

plate to sink for cleaning.

Wells WFPE-68KFC Pressure Fryer

Page 6 7/10/02 Wells WFPE-68KFC Pressure Fryer

6 Drain

collector

• With heat resistant glove on hand, lower

displacement tool into collector to force drain

shortening into filter tank.

• DO NOT use displacement tool to dip

shortening from fryer. When cracklings flow

from drain valve, remove displacement tool.

Clean at sink.

7 Remove

collector

• Insert collector removal tool into loop inside

collector to lift out of frypot. Pour as much

shortening as you can (but not cracklings) into

shortening filter.

• Leave cracklings and small amount of shortening

in collector.

8 Filter

shortening

5 minutes

• Refer to filter procedure in Equipment Manual, Volume 2, for the

filter being used.

9 Drain

cracklings

• Pour cracklings from collector into cone filter over stockpot.

Let cracklings drain overnight in holding cabinet.

For information on holding/preparing cracklings, refer to the

"KFC Chicken Gravy" procedure, in Product Manual, Volume 1.

10 Refrigerate

collector

and gasket

in water

• Clean collector at sink with HOT water ONLY. Remove o-ring from

collector and clean with cold, damp towel. Place o-ring in fresh water

in refrigerator.

Wells WFPE-68KFC Pressure Fryer

Wells WFPE-68KFC Pressure Fryer 7/10/02 Page 7

11 Clean

frypot

• Scrape crackling ring from frypot and discard.

• Place large stockpot under frypot. Rinse with hot

water.

• Scrub frypot behind heating element coils and

heater brackets with the black teflon brush and

hot water, then rinse.

Note: If you use the white teflon brush when frypot

is full of hot shortening, it will be damaged by the

heat.

• Wipe frypot with damp towel, then with dry towel.

• Remove stockpot.

12 Dry coils

and

brackets

• Wrap dry towel around bristle end of brush and dry heating element

coils and brackets.

13 Replace lid

and

collector o-

rings

• Remove spare lid and collector o-rings from refrigerator.

• Dry o-rings thoroughly, then lubricate with liquid shortening.

• Install lid o-ring on lid and collector o-ring on collector.

(The collector o-ring must be in place to prevent shortening

from leaking.)

14 Install

collector

• Install collector in frypot. Press to seat against bottom of fryer.

• Leave heat plate on top of fryer overnight.

15 Remove

and clean

condensate

tray

• Slide condensate tray out of fryer. Use both handles to carry.

• Pour contents into a container to let shortening solidify. Skim off

shortening and discard. Pour ONLY WATER down floor drain.

• Clean condensate tray. Spray at sink with hot water ONLY.

• Dry condensate tray with a towel, then reinstall in fryer.

Wells WFPE-68KFC Pressure Fryer

Page 8 7/10/02 Wells WFPE-68KFC Pressure Fryer

16 Clean

pressure

relief

assembly

• Turn twist latches. Lift pressure relief cover off of fryer.

• Lift out deadweight. (ball-end deadweights must be handled carefully

to prevent damage to round end. Dents or scratches will cause steam

leakage that could affect product quality.)

• Clean valve seat with the end of a dry towel.

• Clean deadweight with cold, damp towel. Reinstall deadweight.

Lower carefully to avoid damage.

• Be sure gasket is in place. Replace pressure relief cover.

19 Refill

frypot

• Check that drain valve is closed.

• Pump filtered shortening into fryer. Lower lid to the horizontal

position, then slide lid over frypot.

20 Wipe

surfaces

• Wipe outside of fryer with:

– a dry towel to remove excess shortening, then

– a cold, damp, sanitized towel, then

– a dry towel.

Wells WFPE-68KFC Pressure Fryer

Wells WFPE-68KFC Pressure Fryer 7/10/02 Page 9

Checking Fryer Recovery Rate – Monthly

• The fryer recovery rate check is necessary to determine if the fryer is

heating correctly. During start up, using a stop watch or a watch with a

second hand, start timing once the display reads 275°F. When the fryer

reaches 300°F, stop and note the length of time for the fryer to heat up.

Compare this to the ideal recovery range. If the time is higher than the

maximum recovery range, contact maintenance. If the fryers don't

recover in the allotted time, the product will not be cooked to KFC

standards.

Ideal Recovery Range

1 minute

Maximum Recovery Range

1 minute 30 seconds

Changing Shortening

Wear heat resistant gloves and goggles while

performing these steps.

• Shortening must be changed and inside of fryer

must be cleaned when visibility is less than

3" on visibility tester, if shortening smokes

excessively, or if off-flavors develop.

• Make sure grease barrel has room for old

shortening. DO NOT pour shortening down

floor drain.

Check visibility daily when shortening is at drop

temperature. You must change the shortening if

you can’t see the plate when shortening touches the

3” mark on the rod.

For details on using the visibility tester, see

"Shortening Management" chapter in

Standards Library Vol. 1.

1 Melt new

shortening

• Raise lid and tilt to rear.

• Slowly, melt 68 lbs. new, solid shortening pieces in stockpots on stove.

Note: For melting shortening in the fryer, follow procedures in Volume 1,

"Shortening Management" page 6.

Wells WFPE-68KFC Pressure Fryer

Page 10 7/10/02 Wells WFPE-68KFC Pressure Fryer

2 Remove

old

shortening

• Turn fryer and circuit breaker OFF or unplug from electrical outlet. Let

shortening cool.

• With shortening shuttle:

-Drain shortening from fryer drain into shortening shuttle.

-Discard in grease barrel.

-Refer to the "Shortening Shuttle" or "Fat Boy Shortening

Handler" procedure in the Equipment Manual, Volume 2.

• Without shuttle:

-Drain shortening from fryer drain into a stockpot. Discard in

grease barrel.

-Use collector removal tool to remove collector.

3 Collect

Cracklings

• Pour cracklings into cone filter over stockpot. Let cracklings drain in

upright holding cabinet. Discard shortening.

4 Clean

collector

• Remove o-ring from collector and clean with cold, damp, sanitized

towel. Place in fresh water in refrigerator. Take collector to sink and

spray with hot water, then dry. Place an empty stockpot under frypot.

5 Clean

lid

• Wipe lid with a dry towel. Clean o-ring with cold, damp, sanitized towel

and place in refrigerator in a container of clean water.

6 Scrub

frypot

• Scrub the inside, including heating elements, brackets, and drain port,

with brush and hot water.

7 Install

Collector

• Wipe heating elements and inside frypot with dry towel.

• Install collector with a spare collector o-ring that has been submerged,

then close drain valve.

8 Add new

shortening

Note: For melting shortening in the fryer, follow procedures in Volume 1,

"Shortening Management" page 6.

If melting shortening on stove:

• Pour melted shortening into frypot to cover heater elements.

• Lubricate clean lid o-ring with shortening, then install on lid.

• Lower lid to the horizontal position.

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