Westin 47-2100 Bedienungsanleitung
WestinAutomotive Products,Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
CustomerService(800)793-7846
www.westinautomotive.com
DATE: 1/4/17
1
P.N.: 75-XXXX-
RevX
ECO #: W16-
XXXX
INSTALLATION INSTRUCTIONS
WESTIN WINCH
APPLICATION:
AUTOMOTIVE PRODUCTS, PART NUMBER: 47-2100, 47-2103, 47-2106, 47-2109, 47-2200, 47-2203
ITEM
QUANTITY
DESCRIPTION
TOOLS NEEDED
1
1
WINCH
ANTI-SEIZE LUBRICANT MUST BE USED ON ALL STAINLESS STEEL FASTENERS TO PREVENT THREAD DAMAGE AND GALLING
General Safety Precautions
Warning! Observe safety precautions for personal safety and the safety of others. Improper equipment operation may
cause personal injury and equipment damage. Read the following carefully before attempting to operate your winch
and keep the instructions for future reference.
1. Dress Properly:
Don’t wear loose clothing or jewelry. They can get caught in moving parts.
Wear leather gloves when handling winch cable. Do not handle cable with bare hands as broken wires can causeinjuries.
Non-skid footwear is recommended.
Wear protective hair covering to contain long hair.
2. Keep a Safe Distance:
Be sure to stand well clear of the winch cable during winch operation; 1.5 times the cable length is recommended. If a ca-
ble pulls loose or breaks under load it can lash back and cause serious personal injury or death.
Don’t step over the cable.
All visitors and onlookers should be kept away from the winching area.
Keep proper footing and balance at all times.
3. Don’t Abuse the Cord:
Never carry your winch by the cord or yank it to disconnect it.
Keep cord from heat, oil and sharp edges.
4. Don’t Overwork the Winch
If the motor becomes uncomfortably hot to touch, stop and let it cool for a few minutes.
Don’t maintain power to the winch if the motor stalls.
Don’t exceed the maximum line pull ratings shown in tables. Shock loads must not exceed these ratings.
5. Avoid Unintentional Starting:
Winch clutch should be disengaged when not in use and fully engaged when in use.
6. Check Damaged Parts:
Before using, you should check your winch carefully. Any part that is damaged should be properly repaired or replaced by
an authorized service center.
7. Repairing your Winch:
When repairing, use only identical replacement parts or it may cause considerable danger to the user.
WestinAutomotive Products,Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
CustomerService(800)793-7846
www.westinautomotive.com
DATE: 1/4/17
2
P.N.: 75-XXXX-
RevX
ECO #: W16-
XXXX
Winch Operation Warnings
Never operate the winch with less than 10 wraps of synthetic rope or 6 wraps of steel cable around the drum. The ter-
minal end is to prevent the rope from unraveling; it is NOT a load bearing attachment point. Improper spooling out to
the last layer will put a load on the terminal end and the rope will release from the terminal.
Read the following carefully before attempting to operate your winch and keep the instructions for future reference.
1. The uneven spooling of cable, while pulling a load, is not a problem unless the cable piles up on one end of the drum. If
this happens reverse the winch to relieve the load and move your anchor point further to the center. After the job isdone,
you can un-spool and rewind to even out the cable layers.
2. Store the remote control switch inside your vehicle where it will not become damaged. Inspect it before you plug itin.
3. When ready to begin spooling in, plug in the remote control switch with clutch disengaged, do not engage theclutch with
the motor running.
4. Never connect the hook back to the cable. This causes cable damage. Always use a sling or chain of suitablestrength.
5. Observe your winch while winching. Stop the winching process every yard or so to assure the cable is not piling up in one
corner. Jamming the cable can break your winch.
6. Do not attach tow hooks to the winch mounting apparatus. They must be attached to vehicleframe.
7. The use of a snatch block will aid recovery operations by providing a doubling of the winch capacity and a halving of the
winching speed and the means to maintain a direct line pull to the center of the rollers. When double loading during sta-
tionary winching, the winch hook should be attached to the chassis of thevehicle.
8. Ensure rated “D” or bow shackles are used in conjunction with an approved tree trunk protector to provide a safeanchor
point.
9. When extending the winch cable, ensure that at least 6 wraps of steel cable or 10 wraps of synthetic rope remain on the
drum. Failure to do this could result in the cable parting from the drum under load. Serious personal injury or property
damage may occur.
10. All steel cable winches are provided with a red cable marking to identify that 6 cable wraps remain on the winch drum
when this mark appears at the rollers. No recovery should be attempted beyond this marking.
8. Re-spooling the cable:
Leather gloves must be worn while re-spooling. To re-spool correctly, it is necessary to keep a slight load on the cable.
Hold the cable with one hand and the remote control switch with the other. Start as far back and in the center as you
can. Walk up keeping load on the cable as the winch is powered on.
Do not allow the cable to slip through your hand and do not approach the winch too closely.
Disconnect the remote control switch and finish spooling in the cable by rotating the drum by hand with the clutch disen-
gaged.
On hidden winches, spool in the cable under power but keep handsclear.
Warning: The use of any other accessory or attachment other than those recommended in the Installation Instructions
may present a risk of personal injury.
WestinAutomotive Products,Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
CustomerService(800)793-7846
www.westinautomotive.com
DATE: 1/4/17
3
P.N.: 75-XXXX-
RevX
ECO #: W16-
XXXX
To keep your winch in working order please:
Once a month cycle the winch by:
1. Power out steel cable/synthetic rope 15ft. Then free spool out another 50+ ft of steel cable/synthetic rope. Always
make sure you have at least 6 wraps of steel cable or 10 wraps of synthetic rope around winch drum.
2. Put winch into gear and re-spool the winch line. Inspect winch line as you re-spool winch line. It is recommended thatyou
have at least 1000 lbs of tension when re-spooling cable. This prevents the rope from pinching itself during recovery.
*Keep instructions in glove box for reference.
Winching is dangerous and potentially fatal.
Use caution when winching:
-Be sure that the cable is in good condition and is attached properly.
-Do not use the winch if the cable is frayed.
11. Since the greatest pulling power is achieved on the innermost layer of your winch, it is desirable to pull off as much line as
you can for heavy pulls (you must leave 6 wraps of steel cable or 10 wraps of synthetic rope minimum on thedrum-red
cable). If this is not practical use a snatch block and double line arrangement.
12. Draping a heavy blanket or similar object over the extended winch cable is recommended as it will dampen any backlash
should failure occur.
13. Neat, tight spooling avoids cable binding, which is caused when load is applied and the cable is pinched between the oth-
ers. If this happens, alternatively power the winch in and out. Do not attempt to work a bound cable under load, free it by
hand.
14. Apply blocks to wheels when vehicles are on an incline.
15. Battery:
-Be sure that the battery is in good condition. Avoid contact with battery acid or othercontainments.
-Always wear eye protection when working around a battery.
-Have the engine running when using the winch, to avoid draining the battery.
16. Winch Cable:
-NEVER operate winch with less than 10 wraps of synthetic rope or 6 wraps of steel cable around the drum. Theterminal
end is to prevent the rope from unraveling, it is NOT a load bearing attachment point. Improper installation and/or spool-
ing out to last layer will put a load on the terminal end and the rope will release from theterminal.
-Always re-spool winch rope under a minimum 1000 lb load before each use.
17. Do not attempt to exceed the load rating of the winch.
18. Do not drive your vehicle to assist the winch in any way. Vehicle movement in combination with winch operationmay
overload the cable, the winch itself or cause damaging shock loads.
19. Shock loads when winching are dangerous! A shock load occurs when an increased force is suddenly applied to the cable.
A vehicle rolling back on a slack cable may induce a damaging shockload.
20. The winches shown in this manual are solely for vehicle and boat use. Do not use
21. Do not use the winch in hoisting applications due to required hoist safety factors and features.
22. Do not use the winch to lift, support or otherwise transport personnel.
23. Never operate your electric winch near flammable liquids.
24. Power out only enough to relive slack, excessive powering out can cause damage to internal parts.
25. Do not use to drop loads (example-unloading vehicles).
26. Only DC power can be applied to the winch.
WestinAutomotive Products,Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
CustomerService(800)793-7846
www.westinautomotive.com
DATE: 1/4/17
4
P.N.: 75-XXXX-
RevX
ECO #: W16-
XXXX
Should you choose a fiber rope to take the place of the steel cable:
-Please make sure the chosen fiber rope can withstand the maximum capacity of your winch. Always bear in mind the working
load limitation of the fiber rope, and never exceed the working load limitation or shock load of yourrope.
-Fiber rope should be attached to winch drum properly, always keep a minimum of 10 wraps on the winch drum. Failure to
do this could result in rope parting from the drum. Serious personal injury or property damage mayresult.
-Please make sure the fiber rope is in good condition, without cuts or pulled strands. Fiber rope will fail if worn,
damaged, overloaded, or not properly maintained.
-Use a Hawse style fairlead only.
-Do not use over rough surfaces without chafe protection.
-Do not bend around unprotected sharp corners.
-Do not move the vehicle when pulling a load.
-Do not replace the cable with a cable of lesser strength.
-The life of a cable is directly related to the use and care it receives. Following its first and subsequent uses, a cable must be
wound onto the drum under a load of at least 1000 lbs or the outer wraps will draw into the inner wraps and severely damage
the cable during winching. The first winch use should be a familiar run while in a relaxed, non-recovery situation. Spool out
the cable until the rad cable mark appears (about 6 wraps on the drum), when rewind the cable onto the drum under a load of
1000 lbs or more. This will slightly tension and stretch the new cable and create a tight cable wrap around the drum. Failure to
do so may result in cable damage and reduce cable life.
When replacing the steel wire rope or the fiber rope, be sure to disconnect the winch cable from the “+” (positive) of the bat-
tery, and disengage the clutch by moving the clutch handle to the “OUT” position.
WestinAutomotive Products,Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
CustomerService(800)793-7846
www.westinautomotive.com
DATE: 1/4/17
5
P.N.: 75-XXXX-
RevX
ECO #: W16-
XXXX
PROCEDURE
1. Remove contents from box, verify if all parts listed are present and free from damage.
Carefully read and understand all instructions before attempting installation.
Failure to identify damage before installation could lead to a rejection of any claim.
INSTALLATION
MOUNTING YOUR WINCH
1. A) The winch is to be mounted into a suitable steel mounting frame using the 4 point foot mounting system in either a hori-
zontal or vertical plane.
B) It is very important that the winch is mounted on a flat surface so that the three sections (motor, cable drum and gear
housing) are properly aligned.
C) Before commencing installation, ensure the mounting facility being used is capable of withstanding the rated capacity
of the winch.
2. Should you wish to manufacture your own mounting plate the dimensions below will assist. A steel mount plate of atleast
1/4” thickness is recommended. Fasteners should be steel class 8.8 or better. A poorly designed mount may void warranty.
3. When installing the winch tighten the M10 hardware to 35-40 ft-lbs.
4. The roller fairlead is to be mounted so as to guide the rope onto the drumevenly.
LUBRICATION
All moving parts in the winch are permanently lubricated with high temperature lithium grease at the time of assembly. Under
normal conditions factory lubrication will suffice. Lubricate the cable periodically using light penetrating oil. Inspect for bro-
ken strands and replace if necessary. If the cable becomes worn or damaged, it must be replaced.
WestinAutomotive Products,Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
CustomerService(800)793-7846
www.westinautomotive.com
DATE: 1/4/17
6
P.N.: 75-XXXX-
RevX
ECO #: W16-
XXXX
SOLENOID MOUNTING SUPPLEMENT
Horizontal over cable spool
Step 1:
Install the long mounting brackets with spacers (hooks facing forward) on the solenoid box and tighten the bolts. (Fig A)
Step 2:
Place solenoid on top of winch tie-rods with hooks facing forward in desired location. Secure by tightening the screws in
the rear. (Fig B,C,D,E,F) Installation is now complete. Use the wiring diagram in the instruction manual for further assem-
bly.
WestinAutomotive Products,Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
CustomerService(800)793-7846
www.westinautomotive.com
DATE: 1/4/17
7
P.N.: 75-XXXX-
RevX
ECO #: W16-
XXXX
SOLENOID MOUNTING SUPPLEMENT
Vertical over cable spool
Step 1:
Connect the long mounting brackets and L shaped mounting bracket with the supplied hardware. (Fig A)
Step 2:
Install the mounting bracket assembly (hooks facing forward) on the solenoid box and tighten the bolt. (Fig B)
Step 3:
Place the solenoid on top of the winch tie-rods with hooks facing forward in desired location. Secure by tightening the
screws in the rear. (Fig C) Installation is now complete. Use the wiring diagram in instruction manual for further assembly.
WestinAutomotive Products,Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
CustomerService(800)793-7846
www.westinautomotive.com
DATE: 1/4/17
8
P.N.: 75-XXXX-
RevX
ECO #: W16-
XXXX
SOLENOID MOUNTING SUPPLEMENT
Over Motor Mounting
Step 1:
Loosen the fasteners on the side of the solenoid box and place the small mounting bracket at the side of the solenoid box.
(Fig A) Slide the bracket over the screw heads and tighten them.
Step 2:
Loosen the winch tie rod bolt at the motor side, and place the control box in the desired location, and then tighten the bolt.
(Fig B) Use the supplied screws to further secure the bracket to the winch body.
Step 3:
Tighten the logo bar bolt at the motor side. Installation is complete. Use the wire diagram in the instruction manual for fur-
ther assembly. (Fig C)
WestinAutomotive Products,Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
CustomerService(800)793-7846
www.westinautomotive.com
DATE: 1/4/17
9
P.N.: 75-XXXX-
RevX
ECO #: W16-
XXXX
ELECTRICAL CONNECTIONS
For normal self-recovery work, your existing electrical system is adequate. A fully charged battery and proper connections are
essential. Run the vehicle engine during winching operations to help retain a charged battery.
Attach the electrical cables as follows: (Refer to Diagram)
1. Short black cable with red jacket (B’) connect to the red terminal (B) of the motor.
2. Short black cable with yellow jacket (C’) connect to the yellow terminal (C) of themotor.
3. Short black cable with black jacket (D ‘) connect to the black terminal (D) of the motor.
4. Thin black cable connecting to bottom terminal (A) of the motor.
5. Long thick black cable, one terminal (A’) connecting to the bottom terminal (A) of the motor, and the other terminal nega-
tive (-) connecting to negative (-) terminal of battery.
6. Long red cable positive (+) connecting to positive (+) terminal of battery.
WestinAutomotive Products,Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
CustomerService(800)793-7846
www.westinautomotive.com
DATE: 1/4/17
10
P.N.: 75-XXXX-
RevX
ECO #: W16-
XXXX
NOTE:
1. Your battery must be kept in good condition.
2. Battery cables should not rub or chafe across any surfaces, this could possibly damagethem.
3. Corrosion on electrical connections will reduce performance or may cause excessive heat.
4. Clean all connections, especially the remote control switch and receptacle.
5. In harsh weather environments use a silicone sealer to protect from corrosion.
Motor Wire Nuts Mounting Instruction
Step 1: Do not overtighten the nuts that secure the cables.
Step 2: Use a wrench on bottom nut when installing cable nuts to prevent movement of terminal stud. See pictures below:
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