WhisperPower Lithium Plus Bedienungsanleitung

12 V 210 Ah | 12 V 340 Ah | LiFePO4 Iron Phosphate Batteries

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Power Battery

Lithium Plus

whisperpower.com

User Manual

2WhisperPower Lithium Plus 12 V 210 Ah - 12 V 340 Ah

WhisperPower Lithium Plus 12 V 210 Ah 340 Ah 3

User Manual Lithium Plus 12 V 210 Ah - 12 V 340 Ah

Lithium Iron Phosphate batteries

Dear customer,

This manual contains all the informaon necessary to install, use and maintain the Whisper Power

Lithium baeries. We kindly ask you to read this manual carefully before using the product. In this

manual, the Lithium Power Plus 12 V 210 Ah or 12 V 340 Ah will be referred to as: the Lithium

baery.

This manual is meant for the installer and the user of the Lithium baery. Only qualied, cered

personnel may install and perform maintenance on the Lithium baery. Please consult the index at

the start of this manual to locate informaon relevant to you.

The boundaries of its use, as described in this manual should always be upheld. The Lithium bat-

tery may not be used in medical or in aviaon related applicaons. The Lithium baery may not be

used for any purposes other than described in this manual. Using the Lithium baery for any other

purpose will be considered improper use and will void the warranty of the product. WhisperPower

cannot be held responsible for any damage caused by improper, incorrect or unwise use of the

product. Read and understand this manual completely before using the product.

During the use of the product, user safety should always be ensured, so installers, users, service

personnel and third pares can safely use the Lithium baery. This is the original manual, keep it in

a safe locaon! Please consult www.whisperpower.com for the latest version of all manuals.

subsidiaries or suppliers, and are protected by naonal copyright laws and internaonal treaty

provisions. WhisperPower products are covered by Dutch and foreign patents, issued and pending.

Informaon in this publicaon supersedes that in all previously published material. Specicaons

and price change privileges reserved.

For more informaon, or to order documents, contact:

WhisperPower B.V.

Kelvinlaan 82

9207 JB Drachten

The Netherlands

E-mail: sales@whisperpower.com

www: www.whisperpower.com

4WhisperPower Lithium Plus 12 V 210 Ah 340 Ah

1. Introducon 7

1.1. Product descripon 7

1.2. Intended use 7

1.3. Glossary of Terminology 7

1.4. Used symbols 7

2. Productspecicaons 8

2.1. Product features 8

2.2. General product specicaons 8

2.3. Technical specicaons

2.3.1. Baery designaon

2.3.2. Electrical properes (23°C) 9

2.3.3. Dimensions (±1mm) 9

2.4. Environmental condions 10

2.4.1. Marine use 10

2.5. Required tools 11

2.6. Components 11

2.6.1. List of components 11

2.7. Connecons, indicators and baery controls 12

2.7.1. Con1 (Output for BI-Stable Relay) 12

2.7.2. Con2 (I/O connecon 7) 13

2.7.3. Con3 (CANopen; 5-pin “micro” style connector) 13

2.8. Peripheral equipment 13

2.8.1. Obligatory 13

2.8.2. Oponal Components 14

3. Safetyguidelinesandmeasures 15

3.1. General 15

3.2. Disposal 15

4. Installaon 16

4.1. General informaon 16

4.2. Unpacking 16

4.3. Preparing the baery for use 16

4.3.1. Placement of the baery 16

4.3.2. Placement and removal of a fuse 17

4.4. Connecon wires 18

4.5. Installing the mandatory Baery Disconnect device 18

4.5.1. Connecng a bi-stable relay to the Lithium baery 18

4.5.2. Connecng a normal relay as Baery Disconnect device 19

4.5.3. Using the WP-WIB (WhisperPower Interface Box) 20

Table of content

WhisperPower Lithium Plus 12 V 210 Ah 340 Ah 5

4.5.4. Using the WP-BCI-C1 with a normal relay 20

4.6. Connecng the Lithium baery to the load/charger 21

4.6.1. Connecng a single Lithium baery to the load/charger 21

4.6.2. Connecng a single Lithium baery to the load/charger 22

4.6.3. Connecng Lithium baeries in series 24

4.6.4. Connecng Lithium baeries in parallel 24

4.6.5. Connecng Lithium baeries in series and parallel 25

4.7. CANopen interface 26

4.7.1. CAN Bus network topology 27

4.7.2. Terminaon Resistors 27

4.7.3. CAN bus power 27

4.7.4. CAN balancing 28

4.8. Disconnecng the Lithium baery 28

5. Baeryuse 29

5.1. General informaon 29

5.2. Charging 29

5.2.1. Charging rate 29

5.2.2. Charging method 30

5.2.3. Baery balancing 31

5.2.4. Reading out the baery’s State of Charge (SoC) 32

5.3. Baery Monitoring Soware 32

5.3.1. Baery History Recording 33

6. Inspecon,cleaningandmaintenance 33

6.1. General informaon 33

6.2. Inspecon 33

6.3. Cleaning 33

7. Storage 34

8. Transportaon 34

8.1. General 34

9. Disposalandrecycling 35

9.1. General informaon 35

10. Troubleshoong 36

11. Warrantyandliability 37

6WhisperPower Lithium Plus 12 V 210 Ah 340 Ah

WhisperPower Lithium Plus 12 V 210 Ah 340 Ah 7

1. Introduction

1.1. Product description

The Lithium Power Plus Baery is a Lithium Iron Phosphate rechargeable baery. The

unique combinaon of state-of-the art technology and smart soware makes this Lithium

baery a robust, safe and easy to use energy storage soluon.

The Lithium baery uses exceponally safe Lithium Iron phosphate (LiFePO4) technology.

With its integrated baery management system the Lithium baery is protected from deep

discharging, overcharging and overheang.

Cauon!External disconnect device is required!

1.2. Intended use

The Lithium Power Plus Baery serves as a energy source of 12V in power systems for

recreaonal vehicles, commercial vehicles, leisure boats, commercial vessels and staonary

applicaons. Potenal applicaons of this Lithium baery include: o grid power supply,

marine power supply, medium for (renewable) energy storage and (tracon) baery for ve-

hicles. Use as a starter baery is not possible. Up to 4 baeries can be connected in series

or in parallel to increase the total capacity up to 840/1360 Ah. For more baeries in series

or parallel always consult with WhisperPower.

1.3. Glossary of Terminology

BMS Baery Managent System

Charge cycle A period of use from fully charged, to fully discharged, and fully recharged

again.

Endurance Life-cycle The products maximum lifespan, achieved by following the guidelines

presented in this manual.

BCI/WIB Baery Communicaon Interface / Whisper interface box

LiFeP04 Lithium Iron Phosphate

SoC State of charge

CCCV Constant Current - Constant Voltage

DoD Depth of Discharge

Table 1. Glossary of terminology

1.4. Used symbols

The following icons will be used throughout the manual:

Warning! A warning indicates severe damage to the user and/or product may occur when

a procedure is not carried out as described.

Cauon! A cauon sign indicates problems may occur if a procedure is not carried out as

described. It may also serve as a reminder to the user.

8WhisperPower Lithium Plus 12 V 210 Ah 340 Ah

2. Product speciﬁcations

2.1. Product features

• Tracon baery

• Lithium Iron Phosphate (LiFePO4): Safe Lithium technology

• Integrated BMS (Baery Management System), external interrupon device needed

• Glass ber reinforced plasc (GRFP) Casing, Aluminum / PE sandwich side panels

• Terminals for 2 x 95mm2 wire connecon (2x M8 bolts) per terminal

• Integrated fuse, 32V / 500A

• Maximum connuous discharge (500A)

• Wired communicaon ineraface: CANopen

• Baery monitoring / History Storage

• Adapve cell balancing

• Congurable in serial or parallel connecon

• Output for bi-stable relay / latching relay

2.2. General product speciﬁcations

Arcle Number 40290209 40290219

Product name Lithium Power Plus 12 V - 210 Ah Lithium Power Plus 12 V - 340 Ah

Producer Whisper Power

Baery type Lithium Iron Phosphate (LiFePO4) / Tracon baery

Cycle life

> 3500 (1C connuous discharge, DoD 100%)*

4000

Table 2. General product specicaons

*The cycle life value given above is an indicaon at 23°C. The Lithium baery cycle life

depends strongly on temperature and the applied charging and discharging loads.

2.3. Technical speciﬁcations

Mass 23 kg / 50 lbs

Ingress protecon rang IP50

Cell type/Chemistry Prismac LiFe P04

Table 3. Technical specicaons

2.3.1. Battery designation

Baery designaon according to EC61960 IFpP/36/130/195/[2P4S]M/-20+55/95

Table 4. Baery

WhisperPower Lithium Plus 12 V 210 Ah 340 Ah 9

2.3.2. Electrical properties (23°C)

Open Circuit Voltage* 13.2V dc 13.2V dc

Nominal voltage** 12.8V dc 12.8V dc

Rated capacity 210Ah 340Ah

Energy 2688 Wh 4352 Wh

Charge method CCCV CCCV

Charge voltage 14.3V...14.6V 14.3V...14.6V

End-of-discharge voltage 8V dc 8V dc

Charge current Max 210A (1C) Max 210A (1C)

Discharge current connuous 480A (3C) 480A (3C)

Discharge current 10 seconds 800A (5C) 800A (5C)

Table 5. Electrical properes (23 °C)

*Open Circuit Voltage at 50% SoC, no load

**Nominal voltage (V) at 50%, SoC, 0.2C discharge

2.3.3. Dimensions (±1mm)

Height (H) 314 mm / 12.4 “

Width (W) 417 mm / 16.4 “

Thickness (T) 227 mm / 8.9 “

Table 6. Dimensions

8WhisperPower – Lithium batteries to perform better

2.3.3 Dimensions

Height (H): 313.00 / 314.00 mm

Width (W): 413.50 / 414.50 mm

Thickness (T): 225.00 / 226.00 mm

313.0

314.0

225.0

226.0

413.5

414.5

2.4 Environmental conditions

Figure1.Dimensions

10 WhisperPower Lithium Plus 12 V 210 Ah 340 Ah

2.4. Environmental conditions

Warning! The Lithium baery may only be used in condions specied in this manual.

Exposing the Lithium baery to condions outside the specied boundaries may lead to

serious damage to the product and/or the user.

Use the Lithium baery in a dry, clean, dust free, well venlated space. Do not expose the

Lithium baery to re or water or solvents.

When the Lithium baery is placed in an enclosed environment without air circulaon, it is

advised to provide 2 venlaon holes of 100mm x 100mm each. This helps to prevent the

heat built-up.

Recommended charge temperature range* 0°C to +45°C / 32oF to 113oF

Discharging operang temperature range -10°C to +55°C / 14oF to 131oF

Short term (<1 month) storage temperature range -20°C to +45°C / -4oF to 113oF

Long term (>1 month) storage temperature range -0°C to +35°C / 32oF to 95oF

Relave humidity 10-90%

Corrosion Salt-contaminated atmosphere up to

1 mg salt per m3 of air, at all relevant

temperatures and humidity condions.

Applicable to equipment located in open

air and made of material subject to

corrosion.

Placement angle (connuously) Up right

Vibraons and shocks According UN38.3

Table 7. Environmental condions

(*) Do not charge the Lithium baery below 0 °C / 32 F

2.4.1. Marine use

Parameter Class Locaon

Temperature A Machinery spaces, control rooms, accommodaon, bridge

Humidity B All locaons except as specied for locaon A

Vibraon A On bulkheads, beams, deck, bridge

EMC B All locaons including bridge and open deck

Table 8. Marine use

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