WIFO HM Series Bedienerhandbuch

WIFO-Anema B.V.

Hegebeintumerdyk 37 –9172 GP Ferwert –Holland

Phone (0031) 518411318 –Fax (0031) 518411563

www.wifo.nl –email: [email protected]

Manual and safety instructions

HM/HMD

Lifting Masts

HMD

 

 
 
English 
 
Table of contents 
 
TO THE USER ...................................................................................................................................................................... 2 
1 INTRODUCTION ...................................................................................................................................................................... 2 
2 SAFETY PRECAUTIONS AND WARNINGS........................................................................................................................................ 3 
2.1 Safety precautions .................................................................................................................................................... 3 
2.2 Safety stickers and warning signs............................................................................................................................. 5 
2.3 Placement of the safety stickers on the machine ..................................................................................................... 5 
3 PURPOSE OF USE .................................................................................................................................................................... 6 
4 LIABILITY............................................................................................................................................................................... 7 
5 WARRANTY........................................................................................................................................................................... 7 
TECHNICAL DATA .............................................................................................................................................................. 8 
1 GENERAL TECHNICAL DATA ...................................................................................................................................................... 8 
2 HM .................................................................................................................................................................................. 10 
2.1 Parts list....................................................................................................................................................................... 10 
3 HMD ................................................................................................................................................................................ 12 
3.1 Parts List...................................................................................................................................................................... 12 
3.2 Commissioning of a HM/HMD lifting mast ................................................................................................................ 14 
4 ACCESSORIES ...................................................................................................................................................................... 15 
4.1 Sideshift .................................................................................................................................................................. 15 
4.2 Hydraulic connections on the cart .......................................................................................................................... 16 
4.3 Valve block.............................................................................................................................................................. 17 
4.4 Tilting cylinder/hydraulic top link ........................................................................................................................... 18 
5 SPARE PARTS ....................................................................................................................................................................... 19 
FAULTS AND MAINTENANCE ........................................................................................................................................... 20 
1 PREVENTIVE MAINTENANCE AND LUBRICATION .......................................................................................................................... 20 
2 TROUBLESHOOTING.............................................................................................................................................................. 21 
 
 
 
 

1. To the user

1.1 Introduction

The aim of this manual is to inform users about the commissioning, use and maintenance of their new WIFO lifting

mast. Also included in this manual are a number of safety instructions to create a safe working environment.

At WIFO-Anema B.V. we aim to continuously improve our products. WIFO-Anema B.V. reserve the right to introduce

any changes and improvements deemed necessary without prior notice.

Please read the manual thoroughly and observe the safety procedures before putting the unit into operation.

Contact your dealer for any further questions or concerns you may have.

We trust that your WIFO lifting mast will provide many years of useful service.

Keep this manual in a safe place for future reference!

WIFO-Anema B.V.

Dealer:

ATTENTION:

Carefully read this manual before you put the machine into operation and act upon all directions that are

given. This is to guarantee its safe, trouble-free operation.

1.2 Safety precautions and warnings

Please read this manual before you put the machine into operation for the first time, and observe the safety

instructions at all times. The most important instructions are marked with a symbol.

Any person in charge of the commencement of operation, the operation itself or the maintenance of the machine is

urged to carefully read and observe the following instructions.

1.2.1 Safety precautions

The following safety instructions apply to all types of WIFO Lifting masts. No distinction is made with regard to the

type of lifting vehicle used.

Operate the mast only from the driver's seat of the tractor. Ensure that there is adequate visibility of the

work activities from this position.

At all times make sure that everybody is out of range of the working range from the lifting mast and never

stand under the box/pallet or lifting mast. Please be aware of falling products.

Never transport people on/with the lifting mast.

This symbol is used for all important actions that should not be carried out under any circumstances.

Carefully observe these prohibitions.

This symbol is used for all important safety instructions throughout this manual. Carefully observe the

instructions and be very cautious.

You can only turn off the tractor when the lifting mast is in the lowest position. Ensure that the combination

cannot make any sudden movements, if the combination is not used. If the mast is removed and set aside, it

should be the supported by the support legs. Place the machine on a firm, flat surface.

Make sure the hydraulic hoses and any power cables do not get jammed when operating the lifting mast.

Make sure that when lifting or lowering the mast it doesn’t hit the tractor.

Make sure that the operating lever for operating the cylinder (s) may not be confused with other control

levers to prevent inadvertent tilting.

For lifting operations only use proper lifting pallets and boxes.

Place the forks as wide as possible in order to get the greatest possible stability of the load.

Load the pallet or box so that the load cannot fall off unexpectedly. Distribute the load as evenly as

possible on both forks. Keep the center of gravity of the load as close to the fork carriage.

Transport objects with the load as low as possible to keep the tractor as stable as possible. Ensure that

there is sufficient pressure on all 4 wheels of the tractor, also pay attention to the moving of the center of

gravity when lifting, lowering and other activities and especially pay attention to the rough terrain and

slopes when working. If desired, use counterweights and / or twin wheel. Or set the track width of the

tractor wider.

1.2.2 Safety stickers and warning signs

Several safety stickers have been put onto the machine. The meaning of the stickers on this machine is as follows:

1.2.3 Placement of the safety stickers on the machine

Figure 1.2.1-Location of safety stickers for HM

Attentie:

Lees de instructies uit de handleiding goed door alvorens onderhoud te plegen aan

de machine!

Stop de motor en haal de sleutel uit het contact zolang er aan de machine

gewerkt wordt!

Figure 1.2.2-Location of safety stickers for HMD

A safe working environment also requires personnel to be well-informed about the various safety stickers

on the machine. Be aware of the hazards they warn you to look out for.

Replace any loose, illegible or missing stickers.

N.B.:

Please read the instruction manual prior to any maintenance to the machine.

Turn off the engine and remove the key from the ignition while maintenance

is carried out on the machine!

Danger:

Always keep at a safe distance from the machine!

1.3 Purpose of use

The WIFO HM/HMD lifting masts are only suitable for lifting boxes, pallets and bales (in combination with a WIFO

bale clamp). The lifting masts are available for use on a tractor with a standard cat. II three-point hitch.

Do not use the HM/HMD lifting mast for carrying people under any circumstances!

ATTENTION:

The lifting capacity of the tractor must exceed the total mass of the lifting mast, the box / pallet and its

load. The tractor must be equipped with a double action hydraulic connection on the telescopic boom.

1.4 Liability

Any person working with or on the machine must have read this manual. The machine is to be used for its intended

purpose only. Included in the intended purpose are, among other things:

1. Work must be carried out in accordance with the directions and within the functional restrictions (e.g.

maximum hydraulic working pressure) as outlined in the regulations. Use only sound and appropriate tools.

2. Electric/electronic equipment and accessories (e.g. cables) must be treated in accordance with the general

accepted policy for using non-waterproof portable electric and electronic equipment, such as:

a) Storing and keeping in a clean, dry environment away from rodents and the like; and

b) Protecting the equipment against severe, uncushioned shocks and water (precipitation).

3. Use only original or compatible spare parts. Such parts must be assembled as directed (e.g. by observing the

recommended tightening moments). Spare parts (as well as lubricants) are considered compatible only if

explicitly approved by WIFO or in the event that the customer is able to prove they possess the required

properties for the purpose(s) they are used.

4. Use only lubricants that meet the specifications as described in the directions.

5. Always observe the local regulations in terms of accident prevention, safety, traffic and transport.

6. Only trained personnel with knowledge of the possible hazards have permission to work with/on the

machine.

7. WIFO-Anema B.V. will assume no liability in any shape or form for losses or damage caused following

modifications to the machine, which have not been explicitly approved by WIFO.

1.5 Warranty

WIFO-Anema B.V. guarantees the soundness of its products in terms of materials used and/or structural defects.

However, in any event this warranty is limited to the free-of-charge replacement or repairs of the defect product, or

part thereof. WIFO-Anema B.V. assumes no liability for any loss or damage arising from faulty deliveries and/or the

breakdown of purchased goods before the warranty period has expired. The warranty period for this product is

twelve months.

Noncompliance with the rules and directions from this manual will be considered as serious negligence, for

the consequences of which WIFO-Anema B.V. accepts no liability whatsoever. In such cases, the user will

bear the full risk of his actions!

WIFO-Anema B.V. is continuously working on the improvement of its products. For that reason, WIFO-

Anema B.V. reserves the right to introduce any changes and improvements deemed necessary without

prior notice. However, it does not imply an obligation to make any such changes or improvements to

machines bought by customers in the past!

2. Technical data

2.1 General technical data

Type

HM 200/1000

HM 240/1000

HM 280/1000

Lifting height

2000 mm

2400 mm

2800 mm

Lifting capacity

1000 kg

Clearance height

1800 mm

2000 mm

2200 mm

No. of cylinders

No. of chains

Weight

370 kg

385 kg

400 kg

Table 2.1.1-Types of WIFO lifting masts with a lifting capacity up to 1000 kg

Type

HM 200/1600

HM 240/1600

HM 280/1600

Lifting height

2000 mm

2400 mm

2800 mm

Lifting capacity

1600 kg

Clearance height

1800 mm

2000 mm

2200 mm

No. of cylinders

No. of chains

Weight

380 kg

395 kg

410 kg

Table 2.1.2- Types of WIFO lifting masts with a lifting capacity up to 1600 kg

Type

HMD 200/1600

HMD 240/1600

HMD 280/1600

Lifting height

2000 mm

2400 mm

2800 mm

Lifting capacity

1600 kg

Clearance height

1800 mm

2000 mm

2200 mm

No. of cylinders

No. of chains

Weight

400 kg

425 kg

450 kg

Table 2.1.3- Types of WIFO lifting masts with a lifting capacity up to 1600 kg

Type

HMD 240/2000

HMD 280/2000

HLifting height

2400 mm

2800 mm

Lifting capacity

2000 kg

Clearance height

2000 mm

2200 mm

No. of cylinders

No. of chains

Weight

615 kg

635 kg

Table 2.1.4- Types of WIFO lifting masts with a lifting capacity up to 2000 kg

Type

HMD 240/2500

HMD 280/2500

HMD 340/2500

HMD 400/2500

Lifting height

2400 mm

2800 mm

3400 mm

4000 mm

Lifting capacity

2500 kg

Clearance height

2000 mm

2200 mm

2500 mm

2800 mm

No. of cylinders

No. of chains

Weight

625 kg

645 kg

680 kg

710 kg

Table 2.1.5- Types of WIFO lifting masts with a lifting capacity up to 2500 kg

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