WIKA 53 Series Bedienungsanleitung

Operating instructions

Betriebsanleitung

Mode d'emploi

Manual de instrucciones

Model R5502 Model S5413

Bimetal thermometer, models 53, 54, 55 (ATEX)

Bimetall-Thermometer, Typen 53, 54, 55 (ATEX)

Thermomètre bimétallique, types 53, 54, 55 (ATEX)

Termómetro bimetálico, modelos 53, 54, 55 (ATEX)

CE Ex

II 2G c TX X

II 2D c TX X

Operating instructions models 53, 54, 55 (ATEX)

Page 3-18

Betriebsanleitung Typen 53, 54, 55 (ATEX)

Seite 19-34

Mode d'emploi types 53, 54, 55 (ATEX)

Page 35-50

Manual de instrucciones modelos 53, 54, 55 (ATEX)

Página 51-66

WIKA®is a registered trademark in various countries.

WIKA®ist eine geschützte Marke in verschiedenen Ländern.

Prior to starting any work, read the operating instructions!

Keep for later use!

Vor Beginn aller Arbeiten Betriebsanleitung lesen!

Zum späteren Gebrauch aufbewahren!

Lire le mode d‘emploi avant de commencer toute opération !

A conserver pour une utilisation ultérieure !

¡Leer el manual de instrucciones antes de comenzar cualquier trabajo!

¡Guardar el manual para una eventual consulta!

11583747.04 12/2016 EN/DE/FR/ES

WIKA operating instructions models 53, 54, 55 (ATEX)

Declarations of conformity can be found online at www.wika.com.

11583747.04 12/2016 EN/DE/FR/ES

WIKA operating instructions models 53, 54, 55 (ATEX) 3

Contents

1. General information 4

2. Safety 6

3. Specications 9

4. Design and function 9

5. Special conditions for use (X conditions) 10

6. Transport, packaging and storage 13

7. Commissioning, operation 14

8. Maintenance and cleaning 16

9. Dismounting, return and disposal 16

Appendix: EU declaration of conformity 18

Contents

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4WIKA operating instructions models 53, 54, 55 (ATEX)

1. General information

■

The bimetal thermometers described in the operating instructions

have been designed and manufactured using state-of-the-art

technology. All components are subject to stringent quality and

environmental criteria during production. Our management

systems are certied to ISO 9001 and ISO 14001.

■

These operating instructions contain important information on

handling the instrument. Working safely requires that all safety

instructions and work instructions are observed.

■

Observe the local accident prevention regulations and general

safety regulations, in eect for the instrument's range of use.

■

The operating instructions are part of the instrument and must

be kept in the immediate vicinity of the instrument and readily

accessible to skilled personnel at any time.

■

Skilled personnel must have carefully read and understood the

operating instructions, prior to beginning any work.

■

The manufacturers liability is void in the case of any damage

caused by using the product contrary to its intended use,

non-compliance with these operating instructions, assignment

of insuciently qualied skilled personnel or unauthorised

modications to the instrument.

■

The general terms and conditions contained in the sales

documentation shall apply.

■

Subject to technical modications.

■

Further information:

- Internet address: www.wika.de / www.wika.com

- Relevant data sheet: TM 53.01, TM 54.01, TM 55.01

1. General information

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WIKA operating instructions models 53, 54, 55 (ATEX) 5

Explanation of symbols

WARNING!

... indicates a potentially dangerous situation that can

result in serious injury or death, if not avoided.

CAUTION!

... indicates a potentially dangerous situation that can

result in light injuries or damage to equipment or the

environment, if not avoided.

Information

... points out useful tips, recommendations and information

for ecient and trouble-free operation.

WARNING!

... indicates a potentially dangerous situation in the

hazardous area that can result in serious injury or death, if

not avoided.

WARNING!

... indicates a potentially dangerous situation that can

result in burns caused by hot surfaces or liquids, if not

avoided.

1. General information

11583747.04 12/2016 EN/DE/FR/ES

6WIKA operating instructions models 53, 54, 55 (ATEX)

2. Safety

WARNING!

Before installation, commissioning and operation, ensure

that the appropriate bimetal thermometer has been

selected in terms of measuring range, design and specic

measuring conditions.The compatibility of the wetted

parts of the process connection (thermowell, thermowell

stem) with the medium must be tested.

Non-observance can result in serious injury and/or

damage to equipment.

Further important safety instructions can be found in the

individual chapters of these operating instructions.

2.1 Intended use

These bimetal thermometers are used for measuring temperature in

hazardous areas of industrial applications.

The instrument has been designed and built solely for the intended

use described here, and may only be used accordingly.

The technical specications contained in these operating instructions

must be observed. Improper handling or operation of the instrument

outside of its technical specications requires the instrument to be

taken out of service immediately and inspected by an authorised

WIKA service engineer.

The manufacturer shall not be liable for claims of any type based on

operation contrary to the intended use.

2. Safety

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WIKA operating instructions models 53, 54, 55 (ATEX) 7

2.2 Personnel qualication

WARNING!

Risk of injury should qualication be insucient!

Improper handling can result in considerable injury and

damage to equipment.

■

The activities described in these operating instructions

may only be carried out by skilled personnel who have

the qualications described below.

■

Keep unqualied personnel away from hazardous

areas.

Skilled personnel

Skilled personnel are understood to be personnel who, based on their

technical training, knowledge of measurement and control technology

and on their experience and knowledge of country-specic regulations,

current standards and directives, are capable of carrying out the work

described and of independently recognising potential hazards.

2.3 Additional safety instructions for instruments per ATEX

WARNING!

Non-observance of these instructions and their contents

may result in the loss of explosion protection.

WARNING!

It is imperative that the application conditions and safety

requirements of the EC-type examination certicate are

followed.

Temperature measuring instruments must be earthed via

the process connection!

Bimetal thermometers contain no internal heat source, and, when

correctly installed and operated, cause no increase in temperature!

2. Safety

11583747.04 12/2016 EN/DE/FR/ES

8WIKA operating instructions models 53, 54, 55 (ATEX)

2.4 Special hazards

WARNING!

Observe the information given in the applicable type

examination certicate and the relevant country-

specic regulations for installation and use in potentially

explosive atmospheres (e.g. IEC 60079-14, NEC, CEC).

Non-observance can result in serious injury and/or

damage to the equipment.

For additional important safety instructions for insturments

with ATEX approval see chapter 2.3 “Additional safety

instructions for instruments per ATEX”.

WARNING!

Residual media in dismounted instruments can result in

a risk to persons, the environment and equipment. Take

sucient precautionary measures.

2.5 Labelling, safety marks

Product label (example)

2. Safety

Thermometer

Model

TG53 + option ATEX

14001455

year 2016

WIKA Alexander Wiegand SE & Co. KG

63911 Klingenberg / Germany







Model

Year of manufacture

Serial number

Before mounting and commissioning the instrument,

ensure you read the operating instructions!

Ex marking

II 2G c TX X

II 2D c TX X

11583747.04 12/2016 EN/DE/FR/ES

WIKA operating instructions models 53, 54, 55 (ATEX) 9

3. Specications

Specications Model 53 Model 54 Model 55

Measuring element Bimetal coil

Nominal size 3", 5" 63, 80, 100, 160 63, 100, 160

Instrument version

■

Model A5x

■

Model R5x

■

Model S5x

Back mount (axial)

- Lower mount (radial)

Back mount, housing can rotate and swivel

Permissible ambient

temperature

-20 ... +60 °C max. -50 ... +60 °C

Working pressure

■

Continuous load (1 year)

■

Short term (max. 24 h)

Measuring range (EN 13190)

Scale range (EN 13190)

Case, ring Stainless steel 1.4301 (304)

Stem, process connection Stainless steel 1.4571 (316Ti)

Ingress protection IP65 per EN/IEC 60529

IP66, liquid-lled

For further specications see WIKA data sheet TM 53.01, TM 54.01

or TM 55.01 and order documentation.

4. Design and function

4.1 Description

The bimetal thermometers of this series are intended for installation in

pipelines, vessels, plant and machinery.

Sheath and case are made of stainless steel.

To allow tting to the process, dierent installation lengths and

process connections are available.

3. Specications / 4. Design and function

11583747.04 12/2016 EN/DE/FR/ES

10 WIKA operating instructions models 53, 54, 55 (ATEX)

Through the high protection class of the thermometer (IP65) and its

liquid damping, operation under vibration conditions is possible.

4.2 Scope of delivery

Cross-check scope of delivery with delivery note.

5. Special conditions for use (X conditions)

1) Design temperatures

Ambient temperature: -20 … +60 °C

Medium temperature: max. +600 °C

(instruments with liquid lling: max. +250 °C)

Observe the surface temperature for ATEX application:

The permissible medium temperature does not only depend on

the instrument design, but also on the ignition temperature of the

surrounding gases, vapours or dust. Take both aspects into account.

2) Maximum surface temperature

For instruments with liquid lling, make sure that the medium

temperature is lower than 250 °C.

The surface temperature mainly depends on the medium

temperature. For prevention, consider the maximum medium

temperature as maximum surface temperature.

4. Design and function / 5. Special conditions ...

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