Williams 3T12TV Betriebsanleitung
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.
!
!ADVERTENCIA
• Leer, comprender, y seguir las instrucciónes antes
de utilizar el aparato.
• El manual de instrucciónes y la información de
seguridad deben estar comunicado en lengua del
operador antes del uso.
• No seguir estas indicaciónes puede causar daños
personales o materiales.
!WARNING
To avoid crushing and related injuries:
NEVER work on, under or around a
load supported only by a hydraulic
jack. ALWAYS use a pair of adequately
rated jack stands.
Printed in China
QY
U.S. Patent No. 5,946,912
Models 3S12TV & 3S20TV
Models 3T12TV & 3T20TV
Hydraulic
Bottle Jacks
J.H. Williams Tool Group
6969 Jamesson Road,
Midland, GA 31820
OWNER/ OPERATOR MANUAL
MODELS: 3T12TV, 3T20TV, 3S12TV & 3S20TV
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES
3T12TV-M1_012015
© Jan. 2015
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SPECIFICATIONS
SAFETY and GENERAL INFORMATION
Save these instructions. For your safety, read, understand, and follow the information provided with and on this
device before using. The owner and/or operator shall have an understanding of the device, its operating characteristics
and safety operating instructions before operating the equipment. The owner and/or operator shall be aware that use
and repair of this product may require special skills and knowledge. Instructions and safety information shall be read
to and discussed with the operator in the operator's native language, making sure that the operator comprehends
their contents, before use of this equipment is authorized. If any doubt exists as to the safe and proper use of this
device, remove from service immediately.
Inspect before each use. Do not use if abnormal conditions such as cracked welds, damaged, loose or missing
parts are noted. Any equipment that appears damaged in any way, is found to be worn, or operates abnormally shall
be removed from service until repaired. If the equipment has been or is suspected to have been subjected to an
abnormal load or shock, immediately discontinue use until inspected by a factory authorized repair facility (contact
distributor or manufacturer for list of authorized repair facilities). It is recommended that an annual inspection be
made by an authorized repair facility. Labels and Operator's Manuals are available from the manufacturer.
PRODUCT DESCRIPTION
Hydraulic Bottle Jacks are designed to lift, not support, rated capacity loads consisting of one end of a vehicle.
Immediately after lifting, the load must be supported by a pair of appropriately rated jack stands.
WARNING: Never use hydraulic jack as a stand alone device. After lifting, immediately support the lifted
load with a pair of appropriately rated jack stands.
!
Model Capacity Base Size (L x W) Min. Height Max. Height Extension Screw
3T12TV
12 Ton 5-3/8" x 6"
9-5/8" 18-5/8" 3"
3S12TV 6-1/8" 10-5/8" 1-5/8"
3T20TV
20 Ton 6-3/8" x 5-7/8"
9-7/8" 18-7/8" 3"
3S20TV 6-3/4" 11-5/8" 1-3/4"
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PREPARATION
Before Use
1.
Verify that the product and application are compatible.
2. Before using this product, read the operator's manual completely and familiarize yourself thoroughly with the
product, its components and recognize the hazards associated with its use.
3. Assemble handle, ensure spring clips align with slots.
4. To familiarize yourself with basic operation, use the notched end of provided handle to engage and turn the release
valve:
a. Clockwise until rm resistance is felt to further turning. This is the ‘CLOSED’ release valve position used to
raise the ram plunger.
b. Counter-clockwise, but no more than 1/2 turn from the closed position. This is the ‘OPEN’ release valve
position used to lower the ram plunger.
5. With ram plunger fully retracted and release valve closed, pump the operating handle. If ram plunger responds
immediately, jack is ready for use. If jack does not respond, follow Bleeding/Venting Trapped Air instruction below.
6. Check that the pump operates smoothly and that the extension screw will thread up/down easily before putting into
service. Replace worn or damaged parts and assemblies with Matco Tools authorized replacement parts only.
Bleeding/Venting Trapped Air
With the release valve in the OPEN position (step 4b above) and with ram plunger fully lowered, locate and remove
the oil ller plug. Insert the pump handle into the handle sleeve; then pump 6 to 8 full strokes. This will help release
any pressurized air which may be trapped within the reservoir. Oil level should be even with the bottom of the oil
ller hole. Reinstall the oil ller plug.
Figure 1 - Typical Bottle Jack Nomenclature (3T20TV shown)
Extension Screw
Two-Piece Handle
Release Valve
Oil Filler Plug
Carry Handle
Ram Plunger
Saddle
Handle Sleeve
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OPERATION
Raising the Ram Plunger
1. Assemble pump handle, align spring clips with corresponding slots.
2. Place vehicle in park, with emergency brake on and wheels securely chocked to prevent inadvertent vehicle
movement.
3. Locate and close release valve by turning pump handle clockwise until rm resistance is felt.
4. Verify lift point, center jack saddle under lift point.
5. Insert pump handle into handle sleeve and pump to contact lift point. To lift, continue pumping until load reaches
desired height.
6. Transfer the lifted load to a pair of appropriately rated jack stands.
NOTICE: Use pump handle provided by jack manufacturer. The handle provided with this jack will safely engage
the release valve and operate the handle sleeve. If handle is worn, operates abnormally, or will not positively engage
the release valve, STOP, discontinue use of the jack until a factory replacement handle can be acquired.
Lowering
WARNING: Clear all tools and personnel before
lowering load. Open release valve slowly. The further handle
is turned counter-clockwise, the faster the load will descend. Maintain control of the load at all times.
1. Raise load high enough to clear the jack stands, then carefully remove jack stands (always used in pairs).
2. Slowly turn the pump handle counter-clockwise, but no more than 1/2 turn. If the load fails to lower:
a. Use another jack to raise the vehicle high enough to reinstall jack stands.
b. Remove the affected jack and then the stands.
c. Use the functioning jack to lower the vehicle.
3. After removing jack from under the load, push ram pluger and handle sleeve down to reduce exposure to rust
and contamination.
!
To avoid crushing and related injuries:
• Never work on, under or around a load supported
only by hydraulic jack.
• Always use adequately rated jack stands.
• Chock each unlifted tire in both directions.
• Do not use this device to lift, level, lower, support
nor move a house, mobile home, travel trailer,
camper or any building structure.
• Be alert and sober when using this product.
Do not operate under the inuence of drugs or
alcohol.
!WARNING
!WARNING
• Study, understand, and follow all instructions
before operating this device.
• Do not exceed rated capacity.
• Use only on hard, level surface.
• This is a lifting device only. Immediately after
lifting, support the load with appropriate means.
• Lift only on areas of the vehicle as specied by
the vehicle manufacturer.
• No alterations shall be made to this product.
• Only attachments and/or adapters supplied by
the manufacturer shall be used.
• Failure to heed these markings may result in
personal injury and/or property damage.
X
MAINTENANCE
NOTICE: Use only good quality hydraulic jack oil. Avoid mixing different types of uid and NEVER use brake uid,
turbine oil, transmission uid, motor oil or glycerin. Improper uid can cause premature failure of the jack and the
potential for sudden and immediate loss of load. Premium hydraulic jack oil is recommended.
Adding oil
1. With ram plunger fully lowered and pump piston fully depressed, set jack in its upright, level position. Remove
oil ller plug.
2. Fill with oil until just below the rim of the oil ller hole. Reinstall the oil ller plug.
Changing oil
For best performance and longest life, replace the complete uid supply at least once per year.
1. With ram plunger fully lowered and pump piston fully depressed, remove the oil ller plug.
2. Lay the jack on its side and drain the uid into a suitable container.
NOTICE: Dispose of hydraulic oil in accordance with local environmental regulations.
3. Fill with oil until just below the rim of oil ller hole.
4. Perform Bleeding/Venting Trapped Air procedure (page 3). Reinstall the oil ller plug.
Lubrication
A periodic coating of light lubricating oil to pivot points, axles and hinges will help to prevent rust and assure that
pump assemblies move freely.
Cleaning
Periodically check the pump piston and ram plunger for signs of rust or corrosion. Clean as needed and wipe with
an oily cloth.
NOTICE: Do not use sandpaper or abrasive material on ram or pump piston surfaces.
Storage
When not in use, store the jack with pump piston and ram plunger fully retracted and air supply disconnected.
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TROUBLESHOOTING
Symptom Possible Causes Corrective Action
Jack will not lift load • Release valve not tightly closed
• Overload condition
• Ensure release valve tightly closed
•Remedy overload condition
Jack will lift, but not maintain
pressure
•Release valve not tightly closed
•Hydraulic unit malfunction
•Ensure release valve tightly closed
•Contact Williams Tech. Service
Jack will not lower after
unloading
• Reservoir overlled • Ensure load is removed, then drain
uid to proper level
Poor lift performance • Fluid level low
•Air trapped in system
• Ensure proper uid level
•Follow Bleeding/Venting Trapped
Air procedure on page 3
Will not lift to full extension • Fluid level low • Ensure proper uid level
Replacement Parts List for Models 3T12TV, 3S12TV, 3T20TV & 3S20TV
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Figure 2 - Illustration for Models 3T12TV & 3T20TV Figure 3 - Illustration for Models 3S12TV & 3S20TV
Item Part No. Description Qty
1 F36100-0001 Oil Filler Plug 1
2 B21207-0002 Handle Assembly 1
3B80200-0001 Release Valve Assembly 1
-B21207-0001
(for 3T12TV & 3S12TV)
B22007-0000 (for 3T20TV & 3S20TV)
Repair Kit (includes all soft seals, oil ller
plug & release valve assembly) -
REPLACEMENT PARTS
Not all components of the jack are replacement items, but are illustrated as a convenient reference of location and
position in the assembly sequence. When ordering parts, please give the Model number, part number and parts
description. Call or write for current pricing: J.H. Williams Tool Group, 6969 Jamesson Road, Midland, GA 31820
Tel: 1-866-460-7995
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LIFETIME LIMITED WARRANTY
J.H. Williams Tool Group warrants this product to be free from defects in material and workmanship for the life of the
product as long as the original purchaser owns the product. The warranty is non-transferable and is subject to the
terms, exclusions, and limitations described below:
• Damaged components, including but not limited to bent rams, dented or crushed cylinder walls, broken welds or
couplers as well as worn out seals, o-rings and springs are the result of misuse and not covered by warranty and
Williams will not provide any warranty credit for such damaged components.
• This warranty does not cover ordinary wear and tear, overloading, alterations (including repairs or attempted repairs
not performed by Williams or one of its authorized personnel), improper uid use, or use of the product in any manner
for which the product was not intended or the use of which is not in accordance with the instructions or warnings
provided with the product.
• In the unlikely event that a Williams product fails due to material defect in workmanship, you may contact J.H.
Williams Tool Group for disposition. In such cases, the customer’s sole and exclusive remedy for any breach or
alleged breach of warranty is limited to the repair or replacement of the defective product.
• Under no circumstances is Williams liable for any consequential or incidental damage or loss whatsoever.
• THIS WARRANTY IS LIMITED TO NEW PRODUCTS SOLD THROUGH AUTHORIZED DISTRIBUTORS AND
OTHER CHANNELS DESIGNATED BY WILLIAMS. NO AGENT, EMPLOYEE OR OTHER REPRESENTATIVE
OF WILLIAMS IS AUTHORIZED TO MODIFY THIS WARRANTY.
• THE FOREGOING IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER EXPRESS AND IMPLIED WARRANTIES,
INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FOR A
FITNESS FOR A PARTICULAR PURPOSE.
• Components not manufactured by Williams including certain motor systems, gasoline engines, and others are
not covered by this warranty and instead are covered by the manufacturer’s separate manufacturer’s warranty
provided in the package.
• Williams’ liability in all cases is limited to, and will not exceed the purchase price paid for the product.
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Notes
J.H. Williams Tool Group
6969 Jamesson Road,
Midland, GA 31820
Dieses Handbuch passt für folgende Modelle
3
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