Wincor Nixdorf CCDM Bedienungsanleitung
CCDM
Service Manual
Self-Service
Systems
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CCDM - Service Manual 01750062112 C
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CCDM
Service Manual
Edition June 2008
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CCDM - Service Manual 01750062112 C
© WINCOR NIXDORF International GmbH 2008
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01750062112 C CCDM - Service Manual 0-1
Contents..…………....………...…............
Introduction.............................................
Device Integration...................................
Configuration Options……….................
Overview of Components......................
Description of Components..................
Function Description..............................
Function Test..........................................
Faults.......................................................
Removal/Installation of Components...
Maintenance and Service......................
Appendix.................................................
0-2 CCDM - Service Manual 01750062112 C
01750062112 C CCDM - Service Manual I-I
Contents
Introduction...................................................................................................1-1
Symbols used in this manual..........................................................................1-1
Important safety precautions...........................................................................1-1
General information ........................................................................................1-2
Structure of the manual...................................................................................1-3
Outline.......................................................................................................1-3
Supplementary documentation..................................................................1-3
Environmental protection................................................................................1-4
Disposing of used consumables................................................................1-4
Labels on plastic case parts......................................................................1-4
Returning, recycling and disposing of used units and consumables.........1-4
Further information ....................................................................................1-4
Abbreviations..................................................................................................1-5
Device Integration.........................................................................................2-1
General...........................................................................................................2-1
Version 1 - Head module in the safe...............................................................2-2
Version 2 - Head module in the top part.........................................................2-3
Configuration Options..................................................................................3-1
General...........................................................................................................3-1
Head module...................................................................................................3-1
Cassette module.............................................................................................3-2
Cassette module for plastic cassettes (SK21.2)........................................3-2
Cassette module ProCash 3100 (SK31.0) ................................................3-2
Cassette module ProCash 3100(xe) (SK31.1)..........................................3-3
Overview of the Components ......................................................................4-1
Components of the head module....................................................................4-2
Dispenser module......................................................................................4-2
Dispenser module VM2 (01750079779)...............................................4-2
Dispenser module VM3 (01750101956)...............................................4-3
Rocker.......................................................................................................4-4
Metal detection..........................................................................................4-5
Metal detection VM2 (01750076812)...................................................4-5
Metal detection VM3 (01750101953)...................................................4-6
VM board...................................................................................................4-7
Cover for metal detection (01750080208).................................................4-8
Contents
I-II CCDM - Service Manual 01750062112 C
Intermediate transport ...............................................................................4-9
Intermediate transport 2 (01750086849)..............................................4-9
Intermediate transport 3 (01750101952 only in conjunction with
VM3)...................................................................................................4-10
Alignment station.....................................................................................4-11
Alignment station (01750065105) ...........................................................4-11
Alignment station 2 (01750105148) ........................................................4-12
Magnetic ink character reader.................................................................4-13
Magnetic ink character reader (01750097825 / 01750108340).........4-13
Magnetic ink character reader dummy (01750097826) .....................4-14
Check / cash reader ................................................................................4-15
Check / cash reader (01750064570 / 01750105533) ........................4-15
Cash reader (01750068334 / 01750105544).....................................4-16
Check reader .....................................................................................4-17
Escrow unit..............................................................................................4-18
Escrow unit (01750079818 / 01750108278)......................................4-18
Amplifier / controller boards.....................................................................4-19
Amplifier / controller boards assy. (01750080807) ............................4-19
Reject transport.......................................................................................4-21
Reject transport unit (01750047165)..................................................4-21
Reject transport 2 (01750108323) .....................................................4-23
Printing station (01750055172 / 01750112516)......................................4-24
Snap-in panel for document guide (01750070381).................................4-25
Chassis 2 CCDM assembly (01750106776 / 01750079819) ..................4-26
Chassis P CCDM assembly (01750108714)...........................................4-27
Back panel board (01750052539)...........................................................4-28
Shutter 3 CCD assy. (01750108280 / 01750086136) .............................4-29
Components of the cassette module............................................................4-30
Transfer transport SK21-2 PC2100 assy. (FL: 01750088679 / RL:
01750088678).........................................................................................4-30
Cassettes for cassette module for plastic cassettes (SK21.2)................4-31
Media cassette (SK21.2) (01750078600 / 01750107891) .................4-31
Media cassette (SK21.2 L) (01750078601 / 01750107892) ..............4-31
Retract cassette (SK21.2) (01750078602) ........................................4-32
Cassette lock (01750075987)............................................................4-33
Cassettes for cassette module ProCash 3100 (SK31.0).........................4-34
Check deposit box for ProCash 3100 (SK31.0).................................4-34
Cassettes for cassette module ProCash 3100(xe) (SK31.1)...................4-35
Right cassette PC3100 (SK31.1).......................................................4-35
Left cassette PC3100 (SK31.1) .........................................................4-36
Separator transport .................................................................................4-37
Separator transport (SK21.2) for cassette module for plastic
Contents
01750062112 C CCDM - Service Manual I-III
cassettes............................................................................................4-37
Separator transport (SK21.2 L) for cassette module for plastic
cassettes............................................................................................4-38
Separator transport (SK31.1) for cassette module
ProCash 3100(xe)..............................................................................4-39
Safety switch (01750065875)..................................................................4-40
CCDM storage board...............................................................................4-41
Storage board for cassette module for ProCash 3100(xe) (SK31.1) .4-41
Storage board for cassette module for plastic cassettes (SK21.2)....4-41
Sensors and actuators..................................................................................4-43
Function elements and controls....................................................................4-43
Block diagram...............................................................................................4-45
Description of Components.........................................................................5-1
Magnetic ink character reader ........................................................................5-1
Structure....................................................................................................5-1
Function description ..................................................................................5-1
Device Integration......................................................................................5-2
Check / cash reader........................................................................................5-2
Structure....................................................................................................5-2
Function description ..................................................................................5-3
Processing banknotes...............................................................................5-3
Processing checks ....................................................................................5-4
Device Integration......................................................................................5-4
Escrow unit .....................................................................................................5-5
Structure....................................................................................................5-5
Function description ..................................................................................5-7
Device Integration....................................................................................5-11
Reject transport.............................................................................................5-12
Structure..................................................................................................5-12
Function description ................................................................................5-13
Device Integration....................................................................................5-14
Alignment station ..........................................................................................5-15
Structure..................................................................................................5-15
Function description ................................................................................5-17
Dispenser module.........................................................................................5-19
Structure..................................................................................................5-19
Function description ................................................................................5-20
Function Description....................................................................................6-1
Functions ........................................................................................................6-1
How the CCDM works.....................................................................................6-2
Contents
I-IV CCDM - Service Manual 01750062112 C
Check processing......................................................................................6-2
Banknote processing.................................................................................6-3
LEDs...............................................................................................................6-5
Description of transport paths.........................................................................6-7
Version with cassette module for plastic cassettes (SK21.2)....................6-7
Transport from the input / output area to the escrow unit ....................6-8
Transport from the escrow unit to the cassette module.......................6-9
Transport from the escrow unit to the input/output area ....................6-10
Transport from the input/output area to the retract cassette in the
cassette module.................................................................................6-11
Transport path for a rejected medium................................................6-12
Version with cassette module for ProCash 3100(xe) (SK31.1)...............6-13
Transport from the input / output area to the escrow unit ..................6-13
Transport from the escrow unit to the cassette module.....................6-14
Transport from the escrow unit to the input/output area ....................6-15
Transport path for a rejected medium................................................6-16
Function Test ................................................................................................7-1
Test button......................................................................................................7-1
Calling the function codes ..............................................................................7-1
Factory synchronization..................................................................................7-3
Faults .............................................................................................................8-1
Status messages............................................................................................8-1
Status display............................................................................................8-1
Localizing the cause of the error...............................................................8-2
Error codes / warning codes......................................................................8-4
Error messages in the area of the head module..................................8-6
Error messages of photosensors.......................................................8-27
Error messages in the cassette module section ................................8-32
Sensors and actuators..................................................................................8-37
Description of sensors / actuators...........................................................8-37
Structure of brief designations...........................................................8-37
Abbreviations for functional units or functions ...................................8-37
Abbreviation for element types ..........................................................8-38
Overview of sensors and actuators.........................................................8-38
CCDM head module...........................................................................8-39
CCDM cassette module.....................................................................8-46
Shutter.....................................................................................................8-48
Dispenser module ...................................................................................8-48
Alignment station.....................................................................................8-50
Magnetic ink character reader.................................................................8-51
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