Windsor BDP 51/2000C Bedienungsanleitung

MODELS:

UB2000F LB2000 BDP 51/2000C

10090620 10090190 10090740

86301200-L 01/04/08

PRV NO. 98884

FLOOR BURNISHE

Operating Instructions (ENG)

MACHINE DATA LOG/OVERVIEW

86301200 BURNISHER 01/08/08

Model:

Date of Purchase:

Serial Number:

Sales Representative:

Address:

Phone Number:

TABLE OF CONTENTS

86301200 BURNISHER 01/08/08

Machine Data Log/Overview.........................2

Table of Contents..........................................3

HOW TO USE THIS MANUAL

How to use this Manual.................................1-1

SAFETY

Important Safety Instructions........................2-1

Hazard Intensity Level. .................................2-2

Grounding Instructions..................................2-3

OPERATION

Technical Specifications ...............................3-1

Handle Installation ........................................3-2

Operation......................................................3-3

Pad Driver Installation...................................3-3

MAINTENANCE

Machine Troubleshooting..............................4-1

GROUP PARTS LIST

Deck Group...................................................5-1

Handle Group................................................5-3

Lower Handle Group.....................................5-5

Motor Group..................................................5-7

Pad Driver Group..........................................5-9

Wiring Group...............................................5-11

Wiring Diagram...........................................5-13

Suggested Spare Parts...............................5-13

HOW TO USE THIS MANUAL

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1-1

This manual contains the following sections:

- HOW TO USE THIS MANUAL

- SAFETY

- OPERATIONS

- MAINTENANCE

- PARTS LIST

The HOW TO USE THIS MANUAL section will tell

you how to find important information for ordering

correct repair parts.

Parts may be ordered from authorized dealers.

When placing an order for parts, the machine

model and machine serial number are important.

Refer to the MACHINE DATA box which is filled

out during the installation of your machine. The

MACHINE DATA box is located on the inside of

the front cover of this manual.

The model and serial number of your machine are

located below the battery compartment of the

machine.

The SAFETY section contains important

information regarding hazard or unsafe practices

of the machine. Levels of hazards are identified

that could result in product or personal injury, or

severe injury resulting in death.

The OPERATIONS section is to familiarize the

operator with the operation and function of the

machine.

The MAINTENANCE section contains preventive

maintenance to keep the machine and its

components in good working condition. They are

listed in this general order:

The PARTS LIST section contains assembled

parts illustrations and corresponding parts list. The

parts lists include a number of columns of

information:

- REF – column refers to the reference

number on the parts illustration.

- PART NO. – column lists the part

number for the part.

- PRV NO. - reference number.

- QTY – column lists the quantity of the

part used in that area of the machine.

- DESCRIPTION – column is a brief

description of the part.

- SERIAL NO. FROM – column

indicates the first machine the part

number is applicable to. When the

machine design has changed, this

column will indicate serial number of

applicable machine. The main

illustration shows the most current

design of the machine. The boxed

illustrations show older designs. If

column has an asterisk (*), call

manufacturer for serial number.

-NOTES – column for information not

noted by the other columns.

NOTE: If a service or option kit is installed on your

machine, be sure to keep the KIT INSTRUCTIONS

which came with the kit. It contains replacement

parts numbers needed for ordering future parts.

NOTE: The number on the lower left corner of the

front cover is the part number for this manual.

MODEL ______________________________________

DATE OF PURCHASE __________________________

SERIAL NUMBER _____________________________

SALES REPRESENTATIVE # ____________________

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IMPORTANT SAFETY INSTRUCTIONS

When using an electrical appliance, basic precaution

must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

To reduce the risk of fire, electric shock, or injury:

Use only indoors. Do not use outdoors or expose to rain.

Use only as described in this manual. Use only manufacturer’s recommended components and attachments.

If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water,

return it to an authorized service center.

Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce

airflow.

Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine

near flammable fluids, dust or vapors.

This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories,

shops and offices for more than normal housekeeping purposes.

Maintenance and repairs must be done by qualified personnel.

During operation, attention shall be paid to other persons, especially children.

The machine shall only be operated by instructed and authorized persons.

When leaving unattended, unplug the machine.

Do not handle the plug or machine with wet hands.

Do not unplug machine by pulling on cord. To unplug, grasp the plug, not the cord.

Do not use with damaged cord or plug. Follow all instructions in this manual concerning grounding the

machine.

Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or

corners.

Do not pull/run machine over cord. Keep cord away from heated surfaces.

Connect to a properly grounded outlet. See Grounding Instructions.

SAVE THESE INSTRUCTIONS

WARNING:

HAZARD INTENSITY LEVEL

86301200 BURNISHER 01/08/08

The following symbols are used throughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVEL

There are three levels of hazard intensity identified by signal words – WARNING and CAUTION and FOR

SAFETY. The level of hazard intensity is determined by the following definitions:

WARNING – Hazards or unsafe practices which COULD result in severe personal injury or death.

CAUTION – Hazards or unsafe practices which could result in minor personal injury or product or property

damage.

FOR SAFETY: To identify actions which must be followed for safe operation of equipment.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper

operating condition. Following is information that signals some potentially dangerous conditions to the

operator or equipment. Read this information carefully. Know when these conditions can exist. Locate all

safety devices on the devices on the machine. Please take the necessary steps to train the machine

operating personnel.

FOR SAFETY:

DO NOT OPERATE MACHINE:

Unless Trained and Authorized.

Unless Operation Guide is Read and Understood.

In Flammable or Explosive areas.

In areas with possible falling objects.

WHEN SERVICING MACHINE:

Avoid moving parts. Do not wear loose fitting clothing, jackets, shirts, or sleeves when working on

the machine. Use approved replacement parts.

GROUNDING INSTRUCTIONS

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THIS PRODUCT IS FOR COMMERCIAL

USE ONLY.

ELECTRICAL:

In the USA this machine operates on a 15 amp

nominal 120V, 60 hz, A.C. power circuit. The

amp, hertz, and voltage are listed on the data

label found on each machine. Using voltages

above or below those indicated on the data label

will cause serious damage to the motors.

GROUNDING INSTRUCTIONS:

This appliance must be grounded. If it should

malfunction or break down, grounding provides

a path of least resistance for electric current to

reduce the risk of electric shock. This appliance

is equipped with a cord having an equipment-

grounding conductor and grounding plug. The

plug must be inserted into an appropriate outlet

that is properly installed and grounded in

accordance with all local codes and ordinances.

This appliance is for use on a nominal 120-volt

circuit, and has a grounded plug that looks like

the plug in “Fig. A”. A temporary adaptor that

looks like the adaptor in “Fig . C” may be used

to connect this plug to a 2-pole receptacle as

shown in “Fig. B”, if a properly grounded outlet

is not available. The temporary adaptor should

be used only until a properly grounded outlet

(Fig. A) can be installed by a qualified

electrician. The green colored rigid ear, lug, or

the like extending from the adaptor must be

connected to a permanent ground such as a

properly grounded outlet box cover. Whenever

the adaptor is used, it must be held in place by a

metal screw.

Improper connection of the equipment-

grounding conductor can result in a risk of

electric shock. Check with a qualified

electrician or service person if you are in

doubt as to whether the outlet is properly

grounded. Do not modify the plug provided

with the appliance - if it will not fit the outlet,

have a proper outlet installed by a qualified

electrician.

!WARNING

TECHNICAL SPECIFICATIONS

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ITEM DIMENSION/CAPACITY

Construction Heavy-duty die cast aluminum deck

with heavy-duty rubber bumper,

tubular steel self adjusting handle

with die cast aluminum handle

housing.

Motor 1.50 hp

Transmission Direct drive from motor shaft.

Pad speed 2000 r.p.m.

Electrical system 115 volts, 60 Hz

Cable 75’ [22,9 m], 14/3, built in cord wrap.

Switches Dual levers with safety lock.

Pad Holder ∅20” [50,8 cm] flexible disc

Wheels Four ∅5” [∅12,7 cm], 1.25” [3,2 cm]

wide, non-marking tread.

Handle ∅1.5” [∅3,8 cm] tubular steel, self

adjusting handle consistently

maintains full contact with the floor,

and easy to use thumb activated

safety lock.

Dimensions (L x W x H) 32” [81,3 cm] X 23.9” [60,2 cm] X

48.4” [122,9 cm]

NOTE: Always use a pad which has been designed for electric ultra high speed burnishing of at

least 2000 rpm.

The sound pressure level at the operator’s ear was measured to be 70 dBA. This was a nearfield,

broad-band measurement taken in a typical industrial environment on a tile floor. This appliance

contains no possible source of impact noise. The instantaneous sound pressure level is below 63

Pa.

HANDLE INSTALLATION

86301200 BURNISHER 01/08/08 3-2

HANDLE

ASSEMBLY

DECK

ASSEMBLY

HANDLE

MOUNT BRACKET

The machine is shipped with handle unassembled.

Follow these steps for installation:

1. Remove handle (86218480 – PRV NO. 38302)

and deck assembly (86031100 – PRV NO.

29246) from carton.

2. Remove bolt (item 3), washers (item 2), and

nut (item 1) from deck assembly (86031100

– PRV NO. 29246).

3. Install Handle Assembly as shown.

4. Slide Bolt (item 3) thru, washers (item 2), Handle

Mount Brackets and Handle Assembly

(86218480 – PRV NO. 38302) as shown. Tighten

bolt (item 3) and nut (item 1) until the handle can

not twist in the mount bracket (45-50 foot

pounds).

5. Check handle for movement up and down.

6. Plug cord into handle cord receptacle.

OPERATION

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!CAUTION

CONTROLS

1. Safety Lock – Prevents unintended operation

of the machine.

2. Switch Levers – Turns machine on/off.

OPERATION

For indoor use only.

When using the pad, always keep the machine

moving when in contact with the floor.

High starting torque. Hold machine firmly with

both hands.

1. Ensure that the pad driver is in good shape.

Install or change pad if necessary.

2. Plug the machine into a wall outlet as

described in the grounding instructions.

3. Release latch, lower the handle and move into

position.

4. Push the safety lock forward, unlocking the

switch levers.

5. With the safety lock forward, squeeze one or

both of the switch levers, turning the machine

on. (These levers can be operated

independently of each other). The safety lock

will not re-engage until both levers are

released.

6. To stop the machine, release the switch

levers.

7. Do not let machine rest on pad. When

finished with the machine, return handle to the

storage position.

NOTE: The machine is equipped with a circuit

breaker to protect the motor in the event an

overload condition occurs. The circuit breaker is

located on the side of the motor. Push the reset

button to restart the machine. If the breaker trips

again, correct the cause of overloading before

proceeding.

DAILY MAINTENANCE

1. Inspect power cord for wear. To prevent

electrical shock replace cords with frayed or

cracked insulation immediately.

2. Place machine in the storage position.

3. Check pad condition. Change if soiled or torn.

PAD INSTALLATION

1. Lay machine back, exposing the under side.

!WARNING

Ensure pad is center on pad driver. Pull pad

to edge of pad driver in several directions to

check for proper engagement.

NOTE: Use care when replacing center lock

to prevent cross threading.

!WARNING

HANDLE

RELEASE LATCH

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