Winkler WOCP Bedienungsanleitung

Winkler AG ▪Englerstrasse 24 ▪69126 Heidelberg ▪Germany ▪Phone: +49-6221-3646-0 ▪sales@winkler.org ▪www.winkler.org Rev.1.2 12/2023

Page 1of 18

Operating Instructions

Container Heaters (0-90°C)

WODPK and WOCP, WODPX

Operating Instructions

Container Heaters (0-90°C) WOCP, WODPX, WODPK

Winkler AG ▪Englerstrasse 24 ▪69126 Heidelberg ▪Germany ▪Phone: +49-6221-3646-0 ▪sales@winkler.org ▪www.winkler.org

Page 2of 18

Safety Introductions

Please read these operating instructions before commissioning the device! Failure to observe these safety

instructions may result in damage to property and personal injury due to fire or electric shock!

Container heaters are only to be used in the upright position with the bottom of the container towards

the ground.

Container heaters are electrical equipment which may only be installed, connected and commissioned by trained per-

sonnel. Suitable electrical disconnecting and protective devices must be provided by the operator in accordance with

the relevant legislative regulations. We recommend the use of a residual current circuit breaker (RCD) with 30 mA.

All container heaters are suitable for operation in closed rooms and covered outdoor areas (degree of

protection IP 54). They must not be directly exposed to the weather.

Before commissioning

Remove the heating mantle from the packaging and make sure that it is not damaged. Never lift the heater by the

connection cable. Check that the mains voltage corresponds to the product label.

Always use the heater only for the intended container of the corresponding design and size. This applies in particular to

cambered plastic drums. Never use the heater without the suitable corresponding container!

When using on plastic containers, make sure of the maximum temperature (usually around +70 °C) and heating time

specified by the manufacturer are followed.

Keep informed (e.g. Safety Data Sheet) about which max. permissible temperature of the ingredient must

not be exceeded and whether flammable gases or vapors can escape (risk of fire and explosion!).

Make sure that the outside of the container to be heated is clean and dry.

Do not use additional heating or heat sources and never expose the container heater to temperatures above the nom-

inal temperature.

Assembly

Mount the heater in such a way that it lies smoothly and without folds on the container and that the heated areas

(recognizable by the inner pockets) do NOT overlap. Use the existing fasteners to secure the tank heater against slipping.

Do not use any fasteners other than those supplied and do not use any tools for assembly that could overstress the

material.

Always maintain a safety distance of at least 50 cm between two heated containers. The same applies to the distance

to radiators, warm surfaces, etc.

Commissioning

Do not connect the temperature controller to the power supply until after installation. To do this, remove the temper-

ature controller from its packaging and attach it to the fleece hook and loop pad provided on the heating mantle. Con-

nect the heating mantle (6+PE male) to the controller (6+PE female) using the round plug connection. Use the controller

to set the desired temperature set point. The temperature of the ingredient must be determined by separate fluid

sensor, if necessary.

Monitor the heating phase and the operation of the tank heater to observe any overheating or irregulari-

ties and initiate appropriate measures.

Open the lid or bungholes of the container so that it does not expand inadmissibly due to a pressure build-up during

heating. Monitor the fill level of the container while removing the contents. In the event of any leakage, take the con-

tainer heater out of operation immediately.

Caution: At temperatures above 60°C, there is a risk of burns on the surfaces of the containers. Protect

yourself against this.

Please ensure good ventilation. A heating mantle that is not in operation must be disconnected from the power supply.

Operating Instructions

Container Heaters (0-90°C) WOCP, WODPX, WODPK

Winkler AG ▪Englerstrasse 24 ▪69126 Heidelberg ▪Germany ▪Phone: +49-6221-3646-0 ▪sales@winkler.org ▪www.winkler.org

Page 3of 18

Disassembly and storage

Switch off the heater and allow it to cool down completely. Disconnect it from the power supply before disassembly.

Then check it for damage and contamination and the connection cable for defects.

Do not use solvents or abrasive cleaners to clean the heater and never immerse it in liquids. To clean, gently wipe the

surfaces and controls with a damp cloth. Keep the heater away from sharp edges and pointed objects.

If you find defects or damage of any kind, do not put the heater into operation again. Do not attempt to

repair a damaged one yourself.

When the heater is not in use, it should be stored in a dry and clean environment in its original packaging. To do this,

gently roll it loosely along the pockets without squeezing or bending it.

Disclaimer

All information - including illustrations and graphical representations - corresponds to our current state of knowledge

and has been written to the best of our knowledge. Specifications are subject to change without notice. In addition, we

reserve the right to make changes without notice to the design, materials or workmanship in the interest of technical

progress.

In these operating instructions you will find all the important information on mounting and commission-

ing. In addition, you will find important information for your safety as well as for help in case of problems.

The user of this product must decide on his own responsibility about its suitability for the intended use.

Contents

Safety Introductions………………………………………………………………………………………………………………………………………………… 2

1Introduction ....................................................................................................................................................... 4

2Applicable standards.......................................................................................................................................... 4

3Intended operation ............................................................................................................................................ 5

4Scope of delivery................................................................................................................................................ 5

5Drum heater....................................................................................................................................................... 5

5.1 Intended use and application............................................................................................................................5

5.2 Technical data ...................................................................................................................................................5

5.3 Structure ........................................................................................................................................................... 6

5.4 Assemblage ....................................................................................................................................................... 7

6IBC-Heater.......................................................................................................................................................... 8

6.1 Intended use and application............................................................................................................................8

6.2 Technical Data...................................................................................................................................................8

6.3 Structure ........................................................................................................................................................... 9

6.4 Assemblage ....................................................................................................................................................... 9

7Canister Heater WODPK....................................................................................................................................10

7.1 Intended use and application..........................................................................................................................10

7.2 Technical Data.................................................................................................................................................10

7.3 Aufbau.............................................................................................................................................................11

7.4 Assemblage ..................................................................................................................................................... 12

8Commissioning..................................................................................................................................................13

9Troubleshooting and problem solving ...............................................................................................................13

Operating Instructions

Container Heaters (0-90°C) WOCP, WODPX, WODPK

Winkler AG ▪Englerstrasse 24 ▪69126 Heidelberg ▪Germany ▪Phone: +49-6221-3646-0 ▪sales@winkler.org ▪www.winkler.org

Page 4of 18

10 Service and maintenance ..................................................................................................................................14

10.1 Repair ..............................................................................................................................................................14

10.2 Return.............................................................................................................................................................. 14

11 Warranty...........................................................................................................................................................14

12 Disposal.............................................................................................................................................................14

13 Quality management according to ISO 9001: 2015............................................................................................15

14 EU-Declaration of Conformity ...........................................................................................................................16

15 Contact..............................................................................................................................................................17

1Introduction

Container heaters are used to heat drums and IBC containers made of plastic or metal in order to protect the contents

filled in them from frost, to heat them to a certain processing temperature or to facilitate their removal and dispensing

by reducing their viscosity.

The heating element is installed within inside pockets, which ensures even heat distribution and gives the heater a

structure that allows them to optimally fit the surfaces of the objects to be heated. They are equipped with a hook and

loop fleece to attach the digital temperature controller, which can be manually set to the desired temperature of up to

90 °C.

The light weight heater has integrated insulation to minimize unwanted heat loss. Equipped with robust pull straps and

snap closures, they can be quickly and easily be attached to and removed from standard containers and drums. Addi-

tional fastening straps or hooks that prevent them from slipping off the container are provided with the heater.

With their relatively low specific surface power, they are only suitable to a limited extent for rapid heating of liquids or

melting of solid ingredients. Much more, they are ideally suited for frost protection as well as slow heating and main-

taining the temperature directly at the tapping point of already heated containers. Insulation lids are available as acces-

sories to improve the efficiency and protect personal against burns on the hot surfaces of the containers.

With their high-quality materials and workmanship, the heaters provide a safe, efficient and durable solution for heating

of drums and containers in industrial applications when operated as intended.

2Applicable standards

The container heaters are designed for use in industrial applications. During planning, erection, testing, operation,

maintenance and servicing, the minimum requirements to follow are:

as well as other applicable standards and regulations (e.g. of the employers' liability insurance associations) and direc-

tives that must be observed depending on the application. The protective measures against dangerous fault currents

must be carried out in accordance with VDE 0100 Part 410 and Part 540 (grounding or system grounding) as well as the

specifications of the standards listed above.

•this operating manual,

•DIN EN IEC 60519-1, IEC 60519-1, VDE 0721-1 "Safety in electrical heating installations",

Part 1: General requirements,

•applicable parts of VDE 0100,

Operating Instructions

Container Heaters (0-90°C) WOCP, WODPX, WODPK

Winkler AG ▪Englerstrasse 24 ▪69126 Heidelberg ▪Germany ▪Phone: +49-6221-3646-0 ▪sales@winkler.org ▪www.winkler.org

Page 5of 18

3Intended operation

Die The container heaters are only considered to be operated as intended if the following points are taken into account:

The following is considered improper operation:

4Scope of delivery

Check that the packaging is intact and that the delivery is complete. Contact your supplier immediately if any parts are

missing or defective.

Scope of supply: 1 pc. Heating mantle

1 pc. Accessory set fastening straps (only barrel heater)

1 pc. Operating instructions

5Drum heater WODPX

5.1 Intended use and application

Drum heaters are designed for heating metal and plastic containers up to max. 90 °C within areas NOT subject to ex-

plosion hazards.

Type WODPX: for cylindrical metal and plastic drums

5.2 Technical data

•The heater may only be operated with the specified nominal voltage.

•The heater may only be operated in the range of up to 90 °C.

•Only instructed persons may work on the container heater.

•The safety and operating instructions must be observed.

•The operating instructions of the plant owner must be complied with.

•The statutory accident prevention regulations must be observed.

•Operation in potentially explosive atmospheres.

•Operation by untrained persons.

•Operation in disregard of safety regulations.

•Operation with deactivated, modified or defective safety devices

Technical Data

Outer mantle:

water repellent polyester fabric

Thermal insulation:

Polyester fleece

Heating element:

fluoropolymer insulated resistance heating conductor

Operating voltage:

230 VAC (+/- 10%) [115 VAC (+/- 10%) as option]

Operating temperature:

up to 90 °C

Regulation:

via temperature controller

Appliance class:

II (Protective insulation); appliance class I as option

Protection type:

IP 54

Ambient storage temperature:

-20 ... 50°C

Length connection cable:

0,3 m with 7-pole round plug

Operating Instructions

Container Heaters (0-90°C) WOCP, WODPX, WODPK

Winkler AG ▪Englerstrasse 24 ▪69126 Heidelberg ▪Germany ▪Phone: +49-6221-3646-0 ▪sales@winkler.org ▪www.winkler.org

Page 6of 18

Product range

Drum heater without temperature controller, Nominal Power (+10%/-5%)

Article number

(without controller)

Appliance class II

25-30 l

90 °C

230 V

310 W

WODPX032-230ZP09#-WIN9

50-60 l

350 W

WODPX062-230ZP09#-WIN9

105-120 l

960 W

WODPX122-230ZP09#-WIN9

200-220 l

1.200 W

WODPX202-230ZP09#-WIN9

25-30 l

115 V

310 W

WODPX032-115ZP09#-WIN9

50-60 l

350 W

WODPX062-115ZP09#-WIN9

105-120 l

800 W

WODPX122-115ZP09#-WIN9

200-220 l

1.000 W

WODPX202-115ZP09#-WIN9

Appliance class I (heating cable with protective screen and earthing wire)

25-30 l

90 °C

230 V

310 W

WODPX031-230ZP09#-WIN9

50-60 l

350 W

WODPX061-230ZP09#-WIN9

105-120 l

960 W

WODPX121-230ZP09#-WIN9

200-220 l

1.200 W

WODPX201-230ZP09#-WIN9

25-30 l

115V

310 W

WODPX031-115ZP09#-WIN9

50-60 l

350 W

WODPX061-115ZP09#-WIN9

105-120 l

800 W

WODPX121-115ZP09#-WIN9

200-220 l

1.000 W

WODPX201-115ZP09#-WIN9

Temperature Controller

L430

10 A

90…260 VAC

50/60 Hz

IP 65

WRL430PW-0090WIN9

Accessory

Insulation lid

200 –220 l

IP 54

WOIPX200

Fluid Sensor

Dm. 8 mm,

L= 900 mm

4 m sensor cable

WFMP0900

Y-Adaptor for Fluid Sensor

Drum + Fluid Sensor -> L430

IP 65

WRZAY747-WIN9

Customized versions (special voltages, connectors and dimensions) available on request.

5.3 Structure

Barrel heaters consist of an outer mantle (1) made of water-repellent polyester fabric. Pockets are sewn on the heater

inner side, into which fluoropolymer-insulated heating element are installed. Double thermal insulation made of poly-

ester fleece is sewn between the heating elements and outer side. Robust pull straps (2) and snap closures made of

polyamide are used for fastening. Four hook and loop fleece pads (3) on which the fastening straps are/will be mount-

ed.

The drum heaters have a fleece hook and loop pad next to the cable outlet (4), to which the temperature controller

(optional) is attached. In addition to the Pt100 sensors, a bimetal thermal cut-out device is also installed, which prevents

uncontrolled heating in the event of a technical defect in the sensors or controller. Depending on the version, the drum

Drum Heater

25-30 l

50-60 l

105-120 l

200-220 l

Nominal power

310 W

350 W

940 W

1.200 W

All lengths +/- 2 %

L Total length

1.150 mm

1.350 mm

1.700 mm

2.100 mm

LH Heated length

870 mm

1.100 mm

1.400 mm

1.800 mm

B Height

480 mm

520 mm

630 mm

800 mm

U min. perimeter drum

870 mm

1.100 mm

1.400 mm

1.800 mm

U max. perimeter drum

1.150 mm

1.350 mm

1.700 mm

2.100 mm

Weight

2,5 kg

3,7 kg

5,8 kg

8,5 kg

Operating Instructions

Container Heaters (0-90°C) WOCP, WODPX, WODPK

Winkler AG ▪Englerstrasse 24 ▪69126 Heidelberg ▪Germany ▪Phone: +49-6221-3646-0 ▪sales@winkler.org ▪www.winkler.org

Page 7of 18

heaters are designed in protection class II (standard) or protection class I (option). The drum heater is connected to the

power supply via a 3.0 m long connection cable (5) of the temperature controller.

Figure 5.3.1: Drum heater WODPX (outside)

Figure 5.3.2: Drum heater WODPX (inside)

5.4 Assemblage

Place the drum heater around the drum. The pre-installed (or enclosed) retaining straps help with mounting and at the

same time prevent sagging during operation (Figure 5.4.1). Align the two fastening straps according to a good fit on your

container. To protect against moisture and mechanical impact, the drum heater should not be placed directly on the

floor during this process. Close the buckles and tighten the tie straps evenly (Figure 5.4.2). The drum heater must fit

smoothly against the container without wrinkles and the heated areas (indicated by the inner pockets) must NOT over-

lap. The tightest possible fit will ensure efficient operation and uniform heating.

Figure 5.4.1 Figure 5.4.2

Operating Instructions

Container Heaters (0-90°C) WOCP, WODPX, WODPK

Winkler AG ▪Englerstrasse 24 ▪69126 Heidelberg ▪Germany ▪Phone: +49-6221-3646-0 ▪sales@winkler.org ▪www.winkler.org

Page 8of 18

6IBC-Heater WOCP

6.1 Intended use and application

Container heaters are designed for heating up to max. 90 °C of IBCs (Intermediate Bulk Containers) within areas NOT

subject to explosion hazards.

Typ WOCP: for 1.000 l IBC

6.2 Technical Data

Figure 6.2.1

Product range

Appliance class II

1 zone

1.000 l

90 °C

230 V

1.850 W

WOCP1002-230ZPH9#-WIN9

2 zones

2.000 W

WOCP1002-230VP09#-WIN9

Appliance class I

1 zone

1.000 l

90 °C

230 V

1.850 W

WOCP1001-230ZPH9#-WIN9

2 zones

2.000 W

WOCP1001-230VP09#-WIN9

Technical Data

Outer mantle:

water repellent polyester fabric

Thermal insulation:

PolyPolyester fleece

Heating element:

fluoropolymer insulated resistance heating conductor

Operating voltage:

230 VAC (+/- 10%) [115 VAC (+/- 10%) as option]

Operating temperature:

up to 90 °C

Appliance class:

II (protective insulation) [appliance class I as option]

Protection type:

IP 54

Ambient storage temperature:

-20 ... 50°C

Length connection cable:

0,3 m with 7-pole round plug

All lengths +/- 2 %

IBC Heating mantle

Insulation lid

PVC Outdoor cover

L Total length

4.400 mm

1.000 mm

1.250 mm

LH Heated length

3.900 mm

----

BWidth

1.000 mm

220 mm

1.060 mm

Weight (1 zone)

8,0 kg (Class II) / 9,1 kg (Class I)

2,1 kg

Weight (2 zones)

10,7 kg (Class II) / 12,8 kg (Cass I)

Operating Instructions

Container Heaters (0-90°C) WOCP, WODPX, WODPK

Winkler AG ▪Englerstrasse 24 ▪69126 Heidelberg ▪Germany ▪Phone: +49-6221-3646-0 ▪sales@winkler.org ▪www.winkler.org

Page 9of 18

Temperature controller

L430

10 A

90…260 VAC

50/60 Hz

IP 65

WRL430PW-0090WIN9

Accessories

Insulating lid

1.000 l

90 °C

WOIP1000

PVC Outdoor Cover

1.26 x 1.04 x 1.06

WOCV1000

Fluid Sensor

Dm. 8 mm,

L= 900 mm

4 m sensor cable

WFMP0900

Y-Adaptor for Fluid Sensor

IBC + Fluid Sensor to L430

WRZAY747-WIN9

Customer specific versions (special voltages, connectors and dimensions) available on request.

6.3 Structure

IBC heaters consist of an outer mantle (1) made of water-repellent polyester fabric. Pockets are sewn into the heating

mantel, into which the fluoropolymer-insulated heating element is inserted. Double thermal insulation made of polyes-

ter fleece is sewn on the inside of the outer mantel. Robust adjustable tension straps (2) and snap closures made of

polyamide are used for fastening. Eight additional fastening hooks (3) at the top prevent slipping. A drain spout cover

to the front end allows the contents to be removed via the drainage valve.

Next to the cable exit (4), the IBC heaters have one to two fleece pads (depending on the version with one or two heating

zones) to which the temperature controllers (separately purchased) are attached. For each heating zone 2 ea. Pt100

sensors are used for temperature control and thermal protection, and one additional bimetal thermal cut-out device,

which prevents uncontrolled heating in the event of a failure of the Pt100 sensors. Depending on the version, the IBC

heaters are designed in protection class II (standard) or protection class I (option). The IBC heater controllers are con-

nected to the power supply via a 5.0 m connection cable (5).

Figure 6.3.1: IBC-Heater WOCP (outside)

Figure 6.3.2: IBC-Heater WOCP (inside)

6.4 Assemblage

Place the IBC heater around the container and secure it with the hooks to prevent it from slipping off (Figure 6.4.1).

Make sure that the flap is placed in front of the discharge spout. Close the buckles and tighten the tie straps evenly

(Figure 6.4.2). The IBC heater must be smooth and wrinkle-free against the IBC. The heated areas (recognizable by the

inner pockets) must NOT overlap.

Operating Instructions

Container Heaters (0-90°C) WOCP, WODPX, WODPK

Winkler AG ▪Englerstrasse 24 ▪69126 Heidelberg ▪Germany ▪Phone: +49-6221-3646-0 ▪sales@winkler.org ▪www.winkler.org

Page 10 of 18

Figure 6.4.1

Figure 6.4.2

7Canister Heater WODPK

7.1 Intended use and application

Canister heaters are designed for heating up to max. 90 °C of metal and plastic containers in areas NOT subject to ex-

plosion hazards:

7.2 Technical Data

Technical Data

Outer mantle:

water-repellent polyester fabric

Thermal insulation:

polyester fleece

Heating element:

fluoropolymer-insulated heating cable

Operating voltage:

230 VAC (+/- 10%) [115 VAC (+/- 10%) as option]

Operating temperature:

up to 90 °C

Regulation:

see temperature controller

Appliance class:

II (Protective insulation) [appliance class I as option]

IP Code:

IP 54

Ambient storage temperature:

-20 ... 50°C

Connecting cable:

0.3 m with round plug 6+PE

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