Winnebago 1987-1989 LeSharo Bedienungsanleitung

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TABLE OF CONTENTS

SECTION A: GENERAL INFORMATION

Subsection 1

Subse~tion 2 General

Maintenance and Lubrication

SECTION B: 2.2 LITER GASOLINE ENGINE

SECTION E: COOLING SYSTEM

SECTION C: FUEL SYSTEM

General Information

Engine Remove and Replace

Engine Overhead and Rebuild

Timing Belt

Rocker Arm Clearance

Final Assembly

Belt Tensioning

Engine Water Pump

Oil Pressure Checking

Ignition System

General

Fuel Tank Sending Unit

Instrument Cluster

Alternator

Starter

Wire Harness

Wiring Diagrams

Special Tools

Theory of Operation

Antifreeze Mixture Strength

Cooling Circuit - Checking for Leaks

Checking Coolant Bottle Cap Calibration

Cooling System - Refilling and Bleeding

Oil in Cooling Circuit

Subsection 1

Subsection 2

Subsection 3

Subsection 4

Subsection 5

Subsection 6

Subsection 7

Subsection 1 General Information

Subsection 2 Fuel/Air Delivery Components

Subsection 3 Component Testing and Replacement

Subsection 4 Wiring System

Subsection 5 Functional Testing

Subsection 6 ~djustments

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SECTION D: ELECTRICAL

Subsection 1

Subsection 2

Subsection 3

Subsection 4

Subsection 5

Subsection 6

Subsection 7

Subsection 1

Subsection 2

Subsection 3

Subsection 4

Subsection 5

Subsection 6

Subsection 7

Subsection 8

Subsection 9

Subsection 10

I -

SECTION F: AUTOMATIC TRANSAXLE

Subsection 1

Subsection 2

Subsection 3

Subsection 4

Subsection 5

Subsection 6

Subsection 7

Subsection 8

General Information

Diagnostic

Components

Transaxle Remove and Reinstall

Transmission Rebuild

Coupling Transmission To Final Drive

Final Drive Rebuild

External Seal Replacement

SECTION G: 5-SPEED GEARBOX (TRANSAXLE)

SECTION H: CLUTCH

SECTION J: FRONT AXLE

SECTION K: REAR AXLE

Subsection 1

Subsection 2

Subsection 3

Subsection 4

Subsection 1

Subsection 2

Subsection 3

Subsection 4

Subsection 5

Subsection 6

SECTION I: BRAKES

Subsection 1

Subsection 2

Subsection 3

Subsection 4

Subsection 5

Subsection 6

Subsection 7

Subsection 8

Subsection 9

Subsection 10

Subsection 11

Subsection 1

Subsection 2

Subsection 3

Subsection 4

Subsection 5

Subsection 6

Subsection 7

Subsection 8

Subsection 1

Subsection 2

Subsection 3

Subsection 4

General Information

Removal and Installation

Rebuild

Seal Replacement (Transaxle in Vehicle)

General Information

PressurePlate - Disc

Flywheel

Clutch Shaft Pilot Bearing

Thrust Pad (Throw Out Bearing)

Clutch Cable

Specifications

Master Cylinder

Brake Servo

Front Brake Pads

Front Brake Rotors (Discs)

Front Brake Calipers

Rear Brake Shoes

RearWheel Cylinders

Brake Limiter

Handbrake

Brake System Bleeding

Specifications

Front Axle Alignment

Lower Suspension Arms

Stub Axle Carriers

Steering Box

Power Steering Pump

Steering Wheel and Shaft

Drive Shaft

Specifications

RearAxle

RearAxle Assembly

RearAxle and Spring Assembly

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SECTION L: SUSPENSION

Subsection 1

Subsection 2

Subsection 3

Subsection 4

Specifications

Front Struts

Rear Springs Blades

Rear Shock Absorbers

SECTION M: HEATING· VENTILATING

SECTION N: AIR CONDITIONING

SECTION 0: DANA ELECTRONIC SPEED CONTROL (CRUISE)

i \

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Subsection 1

Subsection 2

Subsection 3

Subsection 4

Subsection 5

Subsection 6

Subsection 7

Subsection 8

Subsection 1

Subsection 2

Subsection 3

Subsection 4

Subsection 1

Subsection 2

SECTION P: BODY

P1-1

P1-4

P1-5

P1-10

P1-13

P1-14

P1-15

P1-25

P1-28

Specifications

Dashboard

Heater Control Panel

Air Flow Distribution Cable

Heater Valve and Fresh Air Door Cable

Airflow Distributor

Heater Valve

Fan Motor

General Information and Wiring

AlC System Operation

Servicing the AlC System

AlC System Diagnosis

Automatic Transmission

ManualS-Speed Transmission

Front End Drawi ngs

Paint Codes

Sealants &Sealing

Windshield

Cab Door Latch Mechanism and Outside Mirrors

Inside Trim Panel

Cab Window and Cranks - Remove and Replace

Frame Dimension

Body Panel Repair Hints

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·.....,

LE SHARO, UTILITY VAN, AND PHASAR BY WINNEBAGO INDUSTRIES

SERVICE MANUAL

This service manual describes and illustrates procedures for the removal, repair, and reinstallation of

individual components and assemblies of the Winnebago LeSharo, Utility Van, and Itasca Phasarvehicles,

also known cumulatively -asthe "H" body.

Keep this manual available for ready reference. It will aid the technician in providing quality service and

repairs to the owners of the LeSharo, Utility Van, and Phasar vehicles.

The repair methods described in this manual are based upon the most recent information available at the

time of publication. Winnebago Industries, Inc.,reservesthe right to make any changes without prior notice.

Winnebago Industries, Inc., reserves the right to make changes in design and to make additions to or

improvement in its products without imposing any obligation upon itself to make such changes,

improvements, or additions to products previously manufactured.

CAUTION

To properly reduce the chance of personnel injury and/or property damage, the following instructions

must be carefully observed.

Proper service and repair are important to the safety of the service technician and the safe, reliable

operation of all motor vehicles. If part replacement is necessary,the part must be replaced with one of the

same part number or with an equivalent part. Do not use a replacement part of lesser quality.

The service procedures recommended and described in this manual are effective methods of performing

service and repair. Some of these procedures require the use of tools specially designed for the purpose.

Accordingly, anyone who intends to use a replacement part, service procedure or tool, which is not

recommended by the vehicle manufacturer, must first determine that neither his safety nor the safe

operation of the vehicle will be jeopardized by the replacement part, service procedure, or tool selected.

It is important to note that this manual contains various "Cautions" and "Warnings" that must be carefully

observed in order to reduce the risk of personal injury during service or repair, or the possibility that

improper service or repair may damage the vehicle or render it unsafe. It is also important to understand

that these "Cautions" and "Warnings" are not exhaustive, because it is impossible to warn of all the

possible hazardous consequences that might result from failure to follow these instructions.

Thesevehicles contain some parts dimensioned in the metric systemaswell asin the domestic system.Some

fasteners are metric and are very close in dimension to familiar customary fasteners in the inch system.It is

important to note that, during any vehicle maintenance procedures, replacement fasteners must have the

same measurements and strength asthose removed, whether metric or domestic. (Numbers on the headsof

metric bolts and on surfaces of metric nuts indicate their strength. Domestic bolts use radial lines for this

purpose, while most domestic nuts do not have strength markings.) Mismatched or incorrect fasteners can

result in vehicle damage or malfunction, or possibly personal injury. Therefore, fasteners removed from the

vehicle should be saved for reuse in the same location unlessotherwise indicated. Where the fasteners are

not satisfactory for reuse, care should be take to select a replacement that matches the original.

Winnebago Industries, Inc.

Forest City, Iowa 50436

TERM DEFINITIONS

Throughout this manual, you will find the

following headings which are an indication of the

direction given in the text:

Disassemble

Assemble

Remove or

Disconnect

Install or

Connect

Tighten

Adjust

Measure

Clean

Inspect

Important

Indicates that a component or

assembly be completely

disassembled.

Indicates that a component or

assembly be completely

reassembled.

Indicates that a part or assembly

be removed from the prescribed

component.

Indicates that a part or assembly

be installed to the prescribed

component.

Indicates that a specific torque

is required.

Indicates that an adjustment

procedure is required.

Indicates that a specific

measurement procedure is

required.

Indicates that all grease, oil,

dirt, and foreign material must

be removed from a part or

assembly.

Indicates that a part or assembly

must be checked as directed.

Indicates a special point of

information on assembly or

procedure.

CAUTION

WARNING

Indicates that a failure to observe can cause

damage to equipment or personal injury. This

symbol is used throughout the manual to alert

you to precautions that involve your personal

safety. Read and follow them carefully.

! /

Indicates that a failure to observe can cause

damage to equipment.

SECTION IIAll

General Information

Subsection 1 • General

A1-1 Vehicle Identification

A1-2 Vehicle Certification

A1-3 Jacking, Hoisting and Recovery Towing

A1-5 Conversion Tables

Subsection 2 • Maintenance and Lubrication

A2-1 Capacities and Specifications

A2-3 Fluid Changing

A2-5 Service and Maintenance Schedules

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