Winterwarm TR Bedienungsanleitung

TR - en - v2.0 - 12 / 2019

INSTALLATION MANUAL

AIR HEATER

TYPE TR

Content

1 Introduction 3

1.1 Symbols used in this manual 3

1.2 Warranty 3

2 Safety instructions 4

2.1 Installation 4

2.2 Use 4

2.3 Maintenance & Cleaning 4

2.4 Children and vulnerable users 4

3 Technical speciﬁcations 5

3.1 Performance 5

3.2 Gas types 7

3.3 Dimensions 9

4 Installation 10

4.1 Preparation 10

4.2 Positioning the air heater 10

4.3 Gas type & connection 11

4.4 Electrical connection 12

4.5 Room thermostat 12

5 Flue systems 14

5.1 Flue terminals 14

5.2 Flue length (max.) 15

5.3 Condensate in the ﬂue system 15

5.4 Installation of the ﬂue terminal 16

6 Operating the air heater 18

6.1 Burner cycle 18

6.2 Minimum ﬁring time 18

6.3 Delta-T-regulation 19

6.4 Summer ventilation 19

6.5 Overheating protection 19

6.6 Flue passage check 19

7 Commissioning the air heater 19

7.1 Adjusting the settings 19

7.2 Commissioning the air heater 19

8 Combustion settings 20

8.1 Adjusting the burner settings 20

8.2 Converting to another gas type 21

9 Troubleshooting 22

9.1 Volatile lock outs 22

9.2 Temporary errors 22

9.3 Warnings 23

9.4 Instructions 23

9.5 Further troubleshooting 24

10 Maintenance 24

10.1 Preparation 24

10.2 Basic maintenance 24

10.3 Maintenance of the burner unit 25

11 Electrical wiring diagram 26

12 Exploded view and spare parts 28

13 Declaration of conformity 31

3INSTRUCTION MANUAL AIR HEATER TYPE TR

1 Introduction

This manual is intended for the gas, electrical and

mechanical installer.

This document gives instructions on how to use and

maintain the air heater. It is most important to follow the

instructions in this document for safe operation of this air

heater.

It is important to read this document before starting the

installation process. Store this document close to the air

heater for quick reference.

1.1 Symbols used in this manual

DANGER! Indicates a dangerous situation that would lead

to death or severe injury.

WARNING! Indicates a potentially dangerous situation

that could lead to death, severe injury or serious product

damage.

CAUTION! Indicates a potentially dangerous situation

that could lead to injury or product damage.

NOTICE Indicates important information that is not

directly related to safety.

1.2 Warranty

NOTICE Using, installing or maintaining this air heater in

any other way than described in this manual may cause

damage that voids the warranty.

NOTICE Failing to follow the safety instructions in this

manual can lead to damage to the air heater or the

installation and void the warranty.

2 Safety instructions

Always follow the safety instructions in this chapter when

installing, using or performing maintenance on this air

heater:

2.1 Installation

CAUTION! This air heater must be installed and

maintained by an authorized, qualiﬁed and competent

installer, using calibrated equipment.

NOTICE This air heater must be installed and maintained

in accordance with this manual, national and local building

regulations and local health and safety regulations.

2.1.1 Protection against dust

CAUTION! Do not use the air heater in a very dusty

environment. Dust may accumulate and cause a defect of

the heater. This is also the case for the room thermostat.

2.1.2 Temperature

CAUTION! Do not install the heater in places where the

temperature can rise above 35°C. Higher temperatures

cause the internal components to degrade much faster.

NOTICE Air heaters installed in very cold environments

may form condensate in the ﬂue system. Make sure a

condensate discharge is installed.

2.1.3 Corrosive vapours

WARNING! Do not install the air heater in areas that

contain any corrosive or explosive vapours. Corrosive

vapours (e.g. containing Chlorine) that are sucked into the

air intake will cause corrosion of the heat exchanger and a

leakage of condensate and ﬂue gas. This is also the case

for the room thermostat.

2.2 Use

CAUTION! Make sure the area around the air heater is

dry when performing maintenance on the air heater.

CAUTION! Always close the doors and inspection hatches

of the air heater, except when adjusting and checking the

appliance.

2.3 Maintenance & Cleaning

Frequent maintenance and cleaning of the air heater is

necessary to ensure safe and proper operation. Failure

to do so could lead to damage to the heater or its

surroundings and void the warranty.

2.3.1 Protection from water (IP class)

WARNING! Never use water when cleaning electrical

parts.

This air heater is not waterproof and has an IP00B

classiﬁcation.

WARNING! Do not expose the air heater to rain, spray or

dripping water.

2.4 Children and vulnerable users

WARNING! This air heater can be used by children aged

8 years and above and by persons with reduced physical,

sensory or mental capabilities or lack of experience and

knowledge, if they are supervised or instructed concerning

use of the appliance in a safe way and understand the

hazards involved.

WARNING! Children shall not play with the air heater.

WARNING! Children shall not clean and maintain this air

heater without supervision.

5INSTRUCTION MANUAL AIR HEATER TYPE TR

3 Technical speciﬁcations

3.1 Performance

Technical speciﬁcation Unit Type TR-4.5 (ERP2018)

TR10 TR15 TR20 TR24 TR28 TR40

Net nominal heat input (max.) kW 10.8 15.7 19.5 23.5 29.0 41.5

Net nominal heat input (min.) kW 9.0 14.0 14.5 20.0 24.0 35.0

Heat output (max.) kW 10.1 14.6 18.2 21.7 26.7 38.8

Heat output (min.) kW 8.3 11.6 13.5 18.4 22.0 32.5

Eciency at max. power % 93.3 93.0 93.4 92.3 92.1 93.4

Eciency at min. power % 92.2 92.8 92.8 92.2 91.8 92.9

Air output (max.) m3/h 2000 2000 1850 3150 3200 4250

Throw horizontal (max.) m 12 12 12 16 16 22

Throw vertical (max. warm) m 4 4 4 5 5 6

Gas connection G” 1/2" 1/2" 1/2" 1/2" 1/2" 3/4"

Electrical connection (50 Hz) V 230 230 230 230 230 230

Electrical power consumption

(max.)

kW 0.200 0.200 0.200 0.200 0.200 0.300

Electrical power consumption

(min.)

kW 0.200 0.200 0.200 0.200 0.200 0.300

Stand-by electrical power

consumption

kW 0.004 0.004 0.004 0.004 0.004 0.004

Electrical current A 1.4 1.4 1.4 1.1 1.1 1.3

Protection class - IP00B

Emission eciency (ηs, ﬂow) % 95.9 93.7 92.5 94.3 93.1 92.4

Seasonal space heating

eciency

% 74.2 72.7 72.9 73.4 72.4 72.5

NOx emission (GCV) mg/kWh 93 99 93 97 94 95

NOx class - 4 4 4 4 4 4

Flue gas amount (max.) kg/h 20 30 40 50 55 80

Thermostat communication bus

system (low voltage)

- Argus link

Pressure switch point Pa 120 135 160 135 120 150

Chimney ﬂue pressure Pa 8 15 25 35 35 25

Sound level dBA 42 42 42 45 45 48

Min. suspension height (vertical

throw)

m 4.0 4.0 4.0 4.0 4.0 4.0

Flue/air length (max.) m 9 9 9 9 9 9

Weight kg 50 50 55 67 70 85

Technical speciﬁcation Unit Type TR-4.5 (ERP2018)

TR50 TR60 TR80 TR100 TR125 TR150

Net nominal heat input (max.) kW 51.0 65.5 81.0 105.0 132.0 152.0

Net nominal heat input (min.) kW 40.0 46.0 56.0 73.5 95.0 110.0

Heat output (max.) kW 47.2 60.8 74.8 98.3 121.8 140.6

Heat output (min.) kW 36.6 41.8 50.6 67.0 86.2 100.1

Eciency at max. power % 92.6 92.9 92.3 93.2 92.3 92.5

Eciency at min. power % 91.5 90.9 90.4 91.2 90.7 91.0

Air output (max.) m3/h 5800 6600 8750 10,400 14,250 16,000

Throw horizontal (max.) m 26 28 30 30 33 35

Throw vertical (max. warm) m 6 6 6 6 6 6

Gas connection G” 3/4" 3/4" 3/4" 3/4" 3/4" 3/4"

Electrical connection (50 Hz) V 230 230 230 230 230 230

Electrical power consumption

(max.)

kW 0.425 0.350 0.600 0.750 1.100 1.500

Electrical power consumption

(min.)

kW 0.425 0.350 0.600 0.750 1.100 1.500

Stand-by electrical power

consumption

kW 0.004 0.004 0.004 0.004 0.004 0.004

Electrical current A 1.8 1.8 2.6 3.3 4.8 6.5

Protection class - IP00B

Emission eciency (ηs, ﬂow) % 93.6 93.4 94.0 93.4 93.7 93.5

Seasonal space heating

eciency

% 72.9 72.6 73.0 73.1 72.8 72.8

NOx emission (GCV) mg/kWh 96 82 94 90 93 97

NOx class - 4 4 4 4 4 4

Flue gas amount (max.) kg/h 100 120 150 200 250 310

Thermostat communication bus

system (low voltage)

- Argus link

Pressure switch point Pa 150 180 180 220 215 200

Chimney ﬂue pressure Pa 35 25 40 60 75 105

Sound level dBA 50 50 52 54 60 63

Min. suspension height (vertical

throw)

m 4.0 4.0 4.0 4.0 4.0 4.0

Flue/air length (max.) m 9 9 9 9 9 9

Weight kg 100 135 150 200 230 260

7INSTRUCTION MANUAL AIR HEATER TYPE TR

3.2 Gas types

3.2.1 Natural gas G20

Speciﬁcation Unit Natural gas G20

Nominal supply pressure mbar 20

Supply pressure (min. - max.) mbar 17-25

Gas category - II2H3P B/P

NL: II2EK3B/P

DE: II2ELL3B/P

BE: I2E(s), I2Er

FR: II2Er3B/P

PL: II2ELwLs3B/P

Class - B23, C13, C33

Speciﬁcation Unit TR10 TR15 TR20 TR24 TR28 TR40

Gas consumption (max.) m3/h 1.1 1.7 2.1 2.5 3.1 4.4

Burner injectors n x Ømm 2x 1.9 3x 1.9 4x 1.9 5x 1.9 6x 1.9 8x 1.9

Burner pressure high mbar 15.0 14.5 13.0 12.0 13.0 16.0

Burner pressure low mbar 10.5 11.5 7.0 8.5 9.0 11.0

CO2High (indication) % 8.0 8.2 8.0 8.0 8.0 9.0

Speciﬁcation Unit TR50 TR60 TR80 TR100 TR125 TR150

Gas consumption (max.) m3/h 5.4 6.9 8.6 11.2 14.0 16.1

Burner injectors n x Ømm 10x 1.9 5x 3.2 6x 3.7 8x 3.7 9x 3.7

1x 3.5

11x 3.7

1x 3.5

Burner pressure high mbar 15.0 11.8 7.0 7.3 6.3 6.0

Burner pressure low mbar 9.5 5.8 3.3 3.4 3.1 3.1

CO2High (indication) % 8.5 8.5 8.7 8.6 8.5 8.2

3.2.2 Propane

Speciﬁcation Unit Propane G31 (P)

Nominal supply pressure mbar 30-50

Supply pressure (min. - max.) mbar 25-50

Gas category - II2H3P B/P

NL: II2EK3B/P

DE: II2ELL3B/P

BE: I3P

FR: II2Er3P

PL: II2ELwLs3B/P

Class - B23, C13, C33

Speciﬁcation Unit TR10 TR15 TR20 TR24 TR28 TR40

Gas consumption (max.) kg/h 0.9 1.2 1.6 1.9 2.4 3.3

Burner injectors n x Ømm 2x 1.4 3x 1.4 4x 1.4 5x 1.4 6x 1.3 8x 1.4

Burner pressure high mbar 23.0 21.3 18.5 16.5 22.5 20.5

Burner pressure low mbar 16.0 17.0 10.0 12.3 15.5 14.5

CO2High (indication) % 9.0 9.3 9.0 8.8 9.5 9.5

Speciﬁcation Unit TR50 TR60 TR80 TR100 TR125 TR150

Gas consumption (max.) m3/h 4.1 5.2 6.4 8.4 10.5 12.1

Burner injectors n x Ømm 10x 1.4 5x 2.3 6x 2.3 8x 2.3 10x 2.3 12x 2.3

Burner pressure high mbar 20.3 19.0 19.0 17.7 19.3 17.4

Burner pressure low mbar 12.4 9.4 9.0 8.5 9.5 8.9

CO2High (indication) % 9.7 10.0 9.5 9.5 9.5 9.5

3.2.3 Butane

Speciﬁcation Unit Butane G30 (B/P)

Nominal supply pressure mbar 30-50

Supply pressure (min. - max.) mbar 25-50

Gas category - II2H3P B/P

NL: II2EK3B/P

DE: II2ELL3B/P

BE: I3B/P

FR: II2Er3B/P

PL: II2ELwLs3B/P

Class - B23, C13, C33

Speciﬁcation Unit TR10 TR15 TR20 TR24 TR28 TR40

Gas consumption (max.) m3/h 0.7 0.9 1.2 1.4 1.7 2.5

Burner injectors n x Ømm 2x 1.4 3x 1.4 4x 1.4 5x 1.4 6x 1.3 8x 1.4

Burner pressure high mbar 18.0 16.5 14.0 13.0 17.5 16.0

Burner pressure low mbar 13.0 13.0 8.0 9.5 12.0 11.5

CO2High (indication) % 9.2 9.2 9.2 9.2 9.2 9.2

Speciﬁcation Unit TR50 TR60 TR80 TR100 TR125 TR150

Gas consumption (max.) kg/h 3.1 3.9 4.9 6.4 7.9 9.1

Burner injectors n x Ømm 10x 1.4 5x 2.3

14.5

6x 2.3

14.3

8x 2.3

13.8

10x 2.3

14.9

12x 2.3

13.3

Burner pressure high mbar 16.0 7.4 6.0 6.5 7.5 7.1

Burner pressure low mbar 9.3 9.2 9.2 9.2 9.5 9.5

CO2High (indication) % 9.2 4.9 6.4 6.4 7.9 9.1

9INSTRUCTION MANUAL AIR HEATER TYPE TR

3.3 Dimensions

4X M10

Gas O"

Electra

4X M10

Diam M

Figure 1 - Dimensions of the TR10 - TR50

Diam. M & N

Gas O

4x M10

Figure 2 - Dimensions of the TR60 - TR150

Dimension (axial version) Unit TR10 TR15 TR20 TR24 TR28 TR40

A mm 1110 1110 1110 1040 1040 1130

B mm 290 290 290 540 540 540

C mm 630 630 630 630 630 700

D mm - - - 80 80 120

E mm 760 760 760 760 760 760

F mm - - - 763 763 763

G mm - - - 426 426 426

H mm 250 250 250 250 250 250

I mm 190 190 190 190 190 225

K mm 110 110 110 110 110 140

M mm Ø80 Ø80 Ø80 Ø80 Ø80 Ø100

N mm Ø80 Ø80 Ø80 Ø80 Ø80 Ø100

O mm 1/2" 1/2" 1/2" 1/2" 1/2" 3/4"

P mm 250 250 250 470 470 470

R mm 235 235 235 145 145 195

S mm 80 80 80 95 95 95

T mm 175 175 175 75 75 165

U mm 50 50 50 80 80 70

Suspension screw type - M10 M10 M10 M10 M10 M10

Weight kg 50 50 55 67 70 85

Dimension (axial version) Unit TR50 TR60 TR80 TR100 TR125 TR150

A mm 1130 1735 1735 1735 1735 1735

B mm 670 630 630 800 970 1130

C mm 700 845 845 845 845 845

D mm 120 120 120 120 140 140

E mm 760 1335 1335 1335 1335 1335

F mm 763 1050 1050 1050 1050 1050

G mm 550 603 603 768 938 1103

H mm 250 580 580 580 580 580

I mm 225 123 123 123 123 123

K mm 140 225 225 225 225 225

M mm Ø100 Ø130 Ø130 Ø130 Ø130 Ø130

N mm Ø100 Ø130 Ø130 Ø130 Ø130 Ø130

O mm 3/4" 3/4" 3/4" 3/4" 3/4" 3/4"

P mm 600 570 570 740 910 1070

R mm 195 220 220 220 220 220

S mm 95 143 143 143 143 143

T mm 165 127 127 127 127 127

U mm 80 88 88 88 88 88

Suspension screw type - M10 M10 M10 M10 M10 M10

Weight kg 100 135 150 200 230 260

4 Installation

4.1 Preparation

Before installation, please use the data badge to check:

• if the heater is in accordance with the order;

• if the heater is suitable for the local present

provisions (gas type, gas pressure, electrical supply

etc.)

Before leaving the factory, the air heater has been tested

for safety and has been set to the operating settings. It has

been conﬁgured for the type of gas that is stated on the

data badge. Should there be any doubt about the settings

that apply to your situation, please contact your supplier.

4.1.1 Standards

NOTICE The installation must comply with all applicable

local and national standards.

NOTICE The air heater must be installed in accordance

with the relevant requirements of the Gas Safety

regulations, Electrical installation regulations and or other

local regulations that may apply.

For United Kingdom only:

NOTICE The air heater must be installed in accordance

with the relevant requirements of the Gas Safety

regulations, Electrical installation regulations and or other

local regulations that may apply (e.g. The Institute of Gas

Engineers IGE UP-1 and 2, BS6230, BS5440 building

regulations and the IIE regulations that incorporate the gas

safety regulations).

4.2 Positioning the air heater

Keep the following requirements in mind when choosing a

location to install your air heater:

WARNING! Never install an air heater close to ﬂammable

materials.

• Keep sucient distance between the heater and

any obstructions. This is both for safety reasons

and to allow access for service and maintenance

(ﬁgure 3).

• Make sure the air ﬂow to and from the heater is

free from obstacles at least 5 metres in front of the

heater. Also make sure the air intake is free from

obstacles.

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