Wonderfire 961 Gebrauchsanweisung

5137994/03

Model 961

Inset live fuel effect gas fire

Incorporating the Wonderfire Premier Control.

Fitted with one of the following fascia:

Bauhaus, Bloomsbury or Ebony.

(G.C. Number 32-032-88)

INSTALLER AND OWNER GUIDE

Please keep me in a safe place for future use.

We trust that this guide gives sufficient details to enable this appliance to be

installed, operated and maintained satisfactorily. However, if further information is

required, our Wonderfire premier Technical Helpline will be pleased to help.

Telephone 0844 8711 565 (National call rates apply in the United Kingdom).

In the Republic of Ireland Telephone 0044 844 8711 565.

(including photocopying), stored in any medium by electronic means (including in any

retrieval system or database) or transmitted, in any form or by any means, whether

electronic, mechanical, recording or otherwise, without the prior written permission of

the copyright owner.

Applications for the copyright owner's permission to reproduce any part of this

publication should be made, giving details of the proposed use, to the following

address: The Marketing Communications Manager, GDC Group Ltd, Millbrook House,

Grange Dive, Hedge End, Southampton, SO30 2DF.

Warning: Any person who does any unauthorised act in relation to a copyright work

may be liable to criminal prosecution and civil claims for damages.

Wonderfire Premier, Erdington, Birmingham B24 9QP

www.firesandstoves.co.uk

Because our policy is one of constant development and improvement, details may vary slightly from

those given in this publication

THIS APPLIANCE IS FOR USE WITH NATURAL GAS (G20).

UNDER NO CIRCUMSTANCES IS THIS FIRE TO BE CONVERTED TO LPG.

AN LPG KIT DOES NOT EXIST FOR THIS GAS FIRE.

THIS APPLIANCE IS SUITABLE ONLY FOR INSTALLATION IN THE UNITED

KINGDOM (GB) AND THE REPUBLIC OF IRELAND (IE).

Safety First.

Wonderfire Premier fires are CE Approved and designed to meet the appropriate

British Standards and Safety Marks.

Quality and Excellence.

All Wonderfire Premier fires are manufactured to the highest standards of quality and

excellence and are manufactured under a BS EN ISO 9001 quality system accepted

by the British Standards Institute.

The Highest Standards

Wonderfire is a member of SBGI and HHIC (Heating and Hot water Industry Council)

that work to ensure high standards of safety, quality and performance.

Careful Installation

This gas fire must be installed by a competent GAS SAFE REGISTER operative in

accordance with our installer guide and should not be fitted directly on to a carpet or

floor of combustible material.

INSTALLER GUIDE

FOR OWNER GUIDE SEE PAGES 48 TO 67

INSTALLER GUIDE

CONTENTS

Section Heading Page

INSTALLER GUIDE 4 - 47

OWNER GUIDE 48 - 67

1. IMAGES 7

2. SAFETY AND UNPACKING 8

3. APPLIANCE DATA, EFFICIENCY AND NOx 9

3.1 General information. 9

3.2 Efficiency. 10

3.3 NOx 10

4. GENERAL INSTALLATION REQUIREMENTS 11

4.1 Regulations, Standards and Law. 11

4.2 Ventilation requirements. 12

4.3 The Atmosphere sensing device (ASD). 12

4.4 Fireguard requirements. 12

4.5 Room considerations. 12

4.6 Chimney preparation. 12

4.7 Fireplace preparation. 13

4.8 The hearth and surround. 13

4.9 Fireplace clearances. 14

4.10 Installation options. 16

4.11 Flues. 19

5. PACK CONTENTS 20

6. FIREPLACE CHECK 23

7. IGNITION CHECK 24

8. GAS SUPPLY CONNECTION 24

9. PREPARING APPLIANCE FOR INSTALLATION 25

10. CONVECTION BOX INSTALLATION 27

10.1 Method 1 - Front fixing to fireplace surround. 27

10.2 Method 2 - Cable retention and floor fixing. 28

10.3 Sealing floor front - All installations. 30

11. BURNER AND SUPPLY PIPE INSTALLATION 31

11.1 Burner and supply pipe installation. 31

11.2 Preliminary burner checks. 31

11.3 Inlet pressure check. 32

Continued on next page

INSTALLER GUIDE

CONTENTS (Continued)

Section Heading Page

12. FITTING THE CERAMIC FUEL EFFECT 32

13. FITTING THE WINDOW FRAME ASSEMBLY 33

14. OPERATING AND SPILLAGE CHECKS 33

14.1 Fitting the control knob extension on the Bloomsbury model. 33

14.2 Checking the control settings. 33

14.3 Check for spillage. 34

14.4 Flame supervision and spillage monitoring system. 35

15. OUTLET BAFFLE AND FASCIA FITTING 36

15.1 Fitting the outlet baffle. 36

15.2 Fitting the fascia. 36

15.3 Fitting the firefront casting / lower firefront casting. 37

16. FINAL REVIEW 38

17. SERVICING & PARTS REPLACEMENT 39

17.1 Checking the aeration setting of the burner. 40

17.2 To remove the ignition microswitch. 40

17.3 To remove the gas shut-off microswitch. 40

17.4 To remove the fascia. 41

17.5 To replace the control slide unit. 42

17.6 To replace the control slide button. 42

17.7 To remove and fit the window mounting frame and window assembly. 43

17.8 To remove the window assembly. 43

17.9 To remove the fuel effect. 44

17.10 To remove the ceramic side walls. 44

17.11 To remove the electronic ignition generator. 44

17.12 To remove the complete burner unit. 45

17.13 To remove the thermocouple interrupter block (See figure 36). 45

17.14 To remove the pilot unit. 45

17.15 To remove the shut-off tap. 45

17.16 To remove the gas flow rate controller. 46

17.17 To replace the burner. 47

17.18 To remove the main burner injector. 47

17.19 To remove the appliance from the fireplace. 47

INSTALLER GUIDE

1. IMAGE

Ebony fascia

Bauhaus fascia

Bloomsbury fascia

INSTALLER GUIDE

2. SAFETY AND UNPACKING

Installer

Before continuing any further with the installation of this appliance please read the

following guide to manual handling.

The approximate lifting weight (kg) of this appliance is as below:

Model Heat Engine Firefront Combined Weight

Bauhaus 8.64 12.00 20.64

Bloomsbury 8.64 7.22 15.86

Ebony 8.64 9.13 17.77

One person should be sufficient to lift the fire. If for any reason this weight is

considered too heavy then obtain assistance.

When lifting always keep your back straight. Bend your legs and not your back.

Avoid twisting at the waist. It is better to reposition your feet.

Avoid upper body/top heavy bending. Do not lean forward or sideways whilst

handling the fire.

Always grip with the palm of the hand. Do not use the tips of fingers for support.

Always keep the fire as close to the body as possible. This will minimise the

cantilever action.

Use gloves to provide additional grip.

Always use assistance if required.

This product uses fuel effect pieces and burner compartment walls containing

Refractory Ceramic Fibres (RCF), which are man-made vitreous silicate fibres.

Excessive exposure to these materials may cause irritation to eyes, skin and

respiratory tract. Consequently, it is important to take care when handling these

articles to ensure that the release of dust is kept to a minimum. To ensure that

the release of fibres from these RCF articles is kept to a minimum, during

installation and servicing we recommend that you use a HEPA filtered vacuum

to remove any dust and soot accumulated in and around the fire before and

after working on the fire. When replacing these articles we recommend that the

replaced items are not broken up, but are sealed within a heavy duty polythene

bag, clearly labelled as RCF waste. RCF waste is classed as a stable, non-

reactive hazardous waste and may be disposed at a landfill licensed to accept

such waste. Protective clothing is not required when handling these articles,

but we recommend you follow the normal hygiene rules of not smoking, eating

or drinking in the work area and always wash your hands before eating or

drinking.

This appliance does not contain any component manufactured from asbestos or

asbestos related products.

INSTALLER GUIDE

3. APPLIANCE DATA, EFFICIENCY AND NO

3.1 General information.

Under no circumstances is this fire to be converted to LPG. An LPG conversion kit

does not exist for this gas fire.

The appliance information label is located on a chained plate at the base of the fire.

This can be seen by removing fire front / fire front casting.

Gas Natural (G20)

Inlet Pressure 20mbar

Input - Max. (Gross) 5.00kW (17,060 Btu/h)

Input - Min. (Gross) 2.5kW (8,530 Btu/h)

Input - Max. (Net) 4.5kW (15,371 Btu/h)

Input - Min. (Net) 2.25kW (7,677 Btu/h)

Inlet Test Pressure (Cold) 20.0 ± 1.0mbar (8.0 ± 0.4in w.g.)

Gas Connection 8mm pipe

Burner Injector Cat 82 - 065

Pilot & Atmosphere Sensing Device Copreci Ref. O.D.S 21500/166

Ignition Electronic (Alkaline Battery 9V PP3)

Aeration Setting Factory set - See section 17.1

Figure 1.

INSTALLER GUIDE

3.2 Efficiency.

The efficiency of this appliance has been measured as specified in BS 7977 - 1 and

the result is as below:

Model Efficiency % (Gross) Efficiency % (Net)

961 80 89

The gross calorific value of the fuel has been used for this efficiency calculation. The

test data from which it has been calculated has been certified by Advantica

Certification services (0087). The efficiency value may be used in the UK

Government's Standard Assessment Procedure (SAP) for energy rating of dwellings.

The conversion of net efficiency to gross was achieved by multiplying the net

efficiency by the following conversion factor from Table E3 of SAP 2005, rounding

down to the nearest whole number.

3.3 NOx

The 'Weighted' result for this appliance equates to NOx Class II.

Gas Conversion factor from net to gross efficiency

Natural Gas 0.901

INSTALLER GUIDE

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