Worldwide Construction And Forestry Division 444J Bedienungsanleitung
444J, 544J, 624J Loader
Repair
TECHNICAL MANUAL
444J, 544J, 624J Loader Repair
TM2136
TM2136 13DEC04 (ENGLISH)
For complete service information also see:
444J, 544J, 624J Loader Operation and
Test ................................ TM2135
Alternators and Starting Motors.......... CTM77
POWERTECH
4.5L & 6.8L Diesel Engines
Base Engine.......................... CTM104
TEAMMATEIII 1000, 1200, and 1400
Series Inboard Planetary Axles .......... CTM150
POWERTECH
4.5L and 6.8L Diesel
Engines Level 11 Electronic Fuel System
with Denso HPCR ..................... CTM220
POWERTECH
4.5L and 6.8L Diesel
Engines Level 12 Electronic Fuel System
with DE10 Pump ...................... CTM331
120 Series Hydraulic Cylinders .......... TM-H120A
125 Series Hydraulic Cylinders .......... TM-H125A
SERVICE ADVISORSystem Computer
Connection........................... T133991
Worldwide Construction
And Forestry Division
LITHO in U.S.A.
Introduction
DX,TMIFC –19–29SEP98–1/1
Foreword
This manual is written for an experienced technician.
Essential tools required in performing certain service
work are identified in this manual and are
recommended for use.
Live with safety: Read the safety messages in the
introduction of this manual and the cautions presented
throughout the text of the manual.
This is the safety-alert symbol. When you see this
symbol on the machine or in this manual, be alert to
the potential for personal injury.
Technical manuals are divided in two parts: repair and
operation and tests. Repair sections tell how to repair
the components. Operation and tests sections help you
identify the majority of routine failures quickly.
Information is organized in groups for the various
components requiring service instruction. At the
beginning of each group are summary listings of all
applicable essential tools, service equipment and tools,
other materials needed to do the job, service parts kits,
specifications, wear tolerances, and torque values.
Technical Manuals are concise guides for specific
machines. They are on-the-job guides containing only
the vital information needed for diagnosis, analysis,
testing, and repair.
Fundamental service information is available from
other sources covering basic theory of operation,
fundamentals of troubleshooting, general maintenance,
and basic type of failures and their causes.
TM2136 (13DEC04) 444J, 544J, 624J Loader
121304
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Introduction
TX,II,FAX –19–10JUL01–1/1
Technical Information Feedback Form
We need your help to continually improve our technical
publications. Please copy this page and FAX or mail your
comments, ideas and improvements.
SEND TO: John Deere Dubuque Works
P.O. Box 538
Attn: Publications Supervisor, Dept. 303
Dubuque, IA 52004-0538
FAX NUMBER: 563-589-5800
Ideas, Comments (Please State Page Number):
OVERALL, how would you rate the quality of this publication? (Check one)
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Company Name:
Technician Name:
Address:
Phone:
Fax No.:
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THANK YOU!
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Contents
00
SECTION 17—Frame or Supporting Structure
SECTION 00—General Information Group 1740—Frame Installation
Group 0001—Safety Information Group 1746—Frame Bottom Guards
Group 1749—Chassis Weights
SECTION 01—Wheels
Group 0110—Powered Wheels and Fasteners
01
SECTION 18—Operator’s Station
Group 1800—Removal and Installation
SECTION 02—Axles and Suspension Systems Group 1810—Operator Enclosure
Group 0200—Removal and Installation Group 1830—Heating and Air Conditioning
Group 0225—Axle Shafts and U-Joints
Group 0250—Axle Shaft, Bearings, Reduction SECTION 19—Sheet Metal and Styling
Gears Group 1910—Hood or Engine Enclosure
Group 0260—Hydraulic System SECTION 31—Loader
Group 3102—Bucket
SECTION 03—Transmission Group 3140—Frames
Group 0300—Removal and Installation
02
Group 3160—Hydraulic System
Group 0350—Gears, Shafts, Bearings and Power
Shift Clutch SECTION 9900—Dealer Fabricated Tools
Group 0360—Hydraulic System Group 0099—Dealer Fabricated Tools
SECTION 04—Engine
Group 0400—Removal and Installation
SECTION 05—Engine Auxiliary Systems
Group 0505—Cold Weather Starting Aids
Group 0510—Cooling System
03
Group 0520—Intake System
Group 0530—External Exhaust System
Group 0560—External Fuel Supply Systems
SECTION 07—Dampener Drive
Group 0752—Elements
SECTION 09—Steering System
Group 0960—Hydraulic System
04
SECTION 10—Service Brakes
Group 1011—Active Elements
Group 1060—Hydraulic System
SECTION 11—Park Brake
Group 1111—Active Elements
Group 1160—Hydraulic System
All information, illustrations and specifications in this manual are based on
the latest information available at the time of publication. The right is
reserved to make changes at any time without notice.
05
COPYRIGHT
2004
DEERE & COMPANY
Moline, Illinois
All rights reserved
A John Deere ILLUSTRUCTION
Manual
07
09
10
11
TM2136 (13DEC04)
i
444J, 544J, 624J Loader
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00
Section 00
General Information
Contents
Page
Group 0001—Safety Information
Recognize Safety Information ............00-0001-1
Follow Safety Instructions ...............00-0001-1
Operate Only If Qualified................00-0001-2
Wear Protective Equipment..............00-0001-2
Avoid Unauthorized Machine
Modifications .......................00-0001-2
Add Cab Guarding For Special Uses ......00-0001-3
Inspect Machine ......................00-0001-3
Stay Clear Of Moving Parts..............00-0001-3
Avoid High-Pressure Fluids..............00-0001-4
Beware Of Exhaust Fumes ..............00-0001-4
Prevent Fires.........................00-0001-5
Prevent Battery Explosions ..............00-0001-5
Handle Chemical Products Safely .........00-0001-6
Dispose of Waste Properly ..............00-0001-6
Prepare for Emergencies................00-0001-6
Use Steps And Handholds Correctly .......00-0001-7
Start Only From Operator’s Seat..........00-0001-7
Use And Maintain Seat Belt .............00-0001-7
Prevent Unintended Machine Movement....00-0001-8
Avoid Work Site Hazards ...............00-0001-8
Use Special Care When Operating
Loader............................00-0001-9
Keep Riders Off Machine ...............00-0001-9
Avoid Backover Accidents..............00-0001-10
Avoid Machine Tip Over ...............00-0001-10
Operating on Slopes ..................00-0001-11
Operating Or Traveling On Public Roads . .00-0001-11
Inspect and Maintain ROPS ............00-0001-12
Add And Operate Attachments Safely.....00-0001-12
Park And Prepare For Service Safely .....00-0001-13
Service Cooling System Safely ..........00-0001-13
Remove Paint Before Welding or
Heating ..........................00-0001-14
Make Welding Repairs Safely ...........00-0001-14
Drive Metal Pins Safely................00-0001-15
TM2136 (13DEC04)
00-1
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Dieses Handbuch passt für folgende Modelle
2
Inhaltsverzeichnis
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