WP XACT PRO 7448 Bedienungsanleitung

OWNER'S MANUAL

XACT PRO 7448

Art. no. 53000180en

http://www.wp-suspension.com

DEAR WP CUSTOMER

*53000180en*

53000180en

07/2019

DEAR WP CUSTOMER

Congratulations on your decision to purchase a WP chassis component. You are now the owner of a state-of-

the-art sports chassis that you will continue to enjoy for a long time if you maintain it properly.

We wish you good and safe riding at all times!

The Owner's Manual contained the latest information for this model series at the time of going to print. How-

ever, minor differences due to further developments in design cannot be ruled out completely.

All specifications contained herein are non-binding. WP Suspension GmbH specifically reserves the right to

modify or delete technical specifications, prices, colors, forms, materials, services, designs, equipment, etc.,

without prior notice and without providing reasons, to adapt these to local conditions, as well as to stop the

production of a particular model without prior notice. WP accepts no liability for delivery options, deviations

from figures and descriptions, misprints, and other errors. The models portrayed partly contain special equip-

ment that does not belong to the regular scope of supply.

Reproduction, even in part, as well as copying of all kinds, is permitted only with the express written permission

of the copyright owner.

WP Suspension GmbH

Stallhofnerstraße 3

5230 Mattighofen, Austria

This document is valid for the following models:

XACT PRO 7448 (34.18.2T.07)

TABLE OF CONTENTS

1 MEANS OF REPRESENTATION........................ 3

1.1 Symbols used ....................................... 3

1.2 Formats used........................................ 3

2 SAFETY ADVICE ............................................... 4

2.1 Use definition –intended use ............... 4

2.2 Misuse................................................... 4

2.3 Safety advice ........................................ 4

2.4 Degrees of risk and symbols ................ 4

2.5 Safe operation....................................... 4

2.6 Work rules............................................. 5

2.7 Environment.......................................... 5

2.8 Owner's Manual.................................... 5

2.9 Correct installation................................ 5

2.10 Chassis tightening torques ................... 5

3 IMPORTANT NOTES ......................................... 6

3.1 Manufacturer and implied warranty...... 6

3.2 Fuel, auxiliary substances..................... 6

3.3 Spare parts, accessories ...................... 6

3.4 Service .................................................. 6

3.5 Figures .................................................. 6

3.6 Customer service.................................. 6

4 SERIAL NUMBERS............................................ 7

4.1 Fork article number............................... 7

5 PREPARING FOR USE...................................... 8

5.1 Advice on preparing for first use........... 8

6 RIDING INSTRUCTIONS ................................... 9

6.1 Checks and maintenance measures

when preparing for use......................... 9

7 SERVICE SCHEDULE...................................... 10

7.1 Additional information......................... 10

7.2 Required work..................................... 10

7.3 Recommended work........................... 10

8 SERVICE WORK ON THE CHASSIS ............... 11

8.1 Raising the motorcycle with a lift

stand ................................................... 11

8.2 Removing standard fork legs .......... 11

8.3 Installing the WP PRO

COMPONENTS fork legs ................ 11

8.4 Bleeding the fork legs ......................... 12

8.5 Cleaning the dust boots of the fork

legs ..................................................... 12

8.6 Removing the motorcycle from the

lift stand .............................................. 13

9 TUNING THE CHASSIS................................... 14

9.1 Checking the basic chassis setting

with the rider's weight......................... 14

9.2 Checking the basic setting of the

fork...................................................... 14

9.3 Adjusting the compression damping

of the fork............................................ 14

9.4 Adjusting the rebound damping of

the fork................................................ 15

9.5 Setting the fork air pressure of the

positive chamber ................................ 15

9.6 Setting the fork air pressure of the

negative chamber ............................... 18

9.7 Measuring the visible inner tube

length of the fork................................. 20

10 TECHNICAL DATA .......................................... 21

10.1 Fork..................................................... 21

11 SUBSTANCES................................................. 23

12 AUXILIARY SUBSTANCES.............................. 24

13 STANDARDS ................................................... 25

14 LIST OF ABBREVIATIONS .............................. 26

INDEX ...................................................................... 27

MEANS OF REPRESENTATION 1

1.1 Symbols used

The meaning of specific symbols is described below.

Indicates an expected reaction (e.g. of a work step or a function).

Indicates an unexpected reaction (e.g. of a work step or a function).

All work marked with this symbol requires specialist knowledge and technical understand-

ing. In the interest of your own safety, have these jobs performed by a WP Authorized Cen-

ter! There your WP chassis will be treated with the optimum care and attention by specially

trained experts using the necessary special tools.

Indicates a page reference (more information is provided on the specified page).

Indicates information with more details or tips.

Indicates the result of a testing step.

Indicates the end of an activity, including potential rework.

1.2 Formats used

The typographical formats used in this document are explained below.

Proprietary name Indicates a proprietary name.

Name®Indicates a protected name.

Brand™ Indicates a brand available on the open market.

Underlined terms Refer to technical details or indicate technical terms, which are explained

in the glossary.

2 SAFETY ADVICE

2.1 Use definition –intended use

This chassis component is designed and built to withstand the normal stresses and strains of regular racing.

Info

Only use this chassis component in closed-off areas remote from public road traffic.

Only use this chassis component in the vehicle for which the chassis component is approved and/or

recommended.

2.2 Misuse

The chassis component must only be used as intended.

Dangers can arise for people, property and the environment through use not as intended.

Any use of the chassis component beyond the intended and defined use constitutes misuse.

Misuse also includes the use of operating and auxiliary fluids which do not meet the required specification for

the respective use.

2.3 Safety advice

A number of safety instructions need to be followed to operate the product described safely. Therefore read

this instruction and all further instructions included carefully. The safety instructions are highlighted in the text

and are referred to at the relevant passages.

Info

Various information and warning labels are attached in prominent locations on the product described.

Do not remove any information or warning labels. If they are missing, you or others may not recognize

dangers and may therefore be injured.

2.4 Degrees of risk and symbols

Danger

Identifies a danger that will immediately and invariably lead to fatal or serious permanent injury if the

appropriate measures are not taken.

Warning

Identifies a danger that is likely to lead to fatal or serious injury if the appropriate measures are not

taken.

Note

Identifies a danger that will lead to considerable machine and material damage if the appropriate measures are

not taken.

2.5 Safe operation

Danger

Danger of accidents A rider who is not fit to ride poses a danger to him or herself and others.

–Do not operate the vehicle and use chassis components if you are not fit to ride due to alcohol,

drugs or medication.

–Do not operate the vehicle and use chassis components if you are physically or mentally impaired.

Only use the chassis component when it is in perfect technical condition, in accordance with its intended use,

and in a safe and environmentally compatible manner.

SAFETY ADVICE 2

If there are faults, which impair safety, have them immediately remedied in a WP Authorized Center.

Adhere to the information and warning labels on the chassis component.

2.6 Work rules

Special tools are necessary for certain tasks. The tools are not a component of the chassis component, but can

be ordered using the number in parentheses.

During assembly, use new parts to replace parts which cannot be reused (e.g., seals, seal rings, O-rings).

In the case of certain screws, a thread locker (e.g. Loctite®) is required. Observe the manufacturer's instruc-

tions.

After disassembly, clean the parts that are to be reused and check them for damage and wear. Change dam-

aged or worn parts.

After completing a repair or service work, check the operating safety of the chassis component.

2.7 Environment

If you use your chassis component responsibly, you can ensure that problems and conflicts do not occur.

When disposing of used oil, other operating and auxiliary fluids, and used components, comply with the laws

and regulations of the respective country.

2.8 Owner's Manual

It is important that you read this Owner's Manual carefully and completely before making your first trip. The

Owner's Manual contains useful information and many tips on how to operate, handle, and service your motor-

cycle. This is the only way for you to find out how to set up the chassis component ideally and how to protect

yourself from injury.

Keep the Owner's Manual in an accessible place to enable you to refer to it as needed.

If you would like to know more about the chassis component or have questions on the material you read,

please contact a WP Authorized Center.

The Owner's Manual is an important part of the chassis component and must be handed over to the new

owner if the vehicle is sold.

2.9 Correct installation

Correct installation analogously to original components and in accordance with the instructions of the vehicle

manufacturer is essential for ensuring maximum safety and functionality.

It is therefore strongly recommended that you have the chassis component installed at a WP Authorized Cen-

ter.

2.10 Chassis tightening torques

Unless otherwise stated, the tightening torques that apply are those in the vehicle manufacturer's instructions.

3 IMPORTANT NOTES

3.1 Manufacturer and implied warranty

The work prescribed in the service schedule must be carried out in a WP Authorized Center only, since other-

wise no warranty claims will be recognized. Damage or secondary damage caused by tampering with and/or

conversions on the chassis component are not covered by the warranty.

3.2 Fuel, auxiliary substances

Use operating and auxiliary substances (such as fuel and lubricants) as specified in the Owner's Manual.

3.3 Spare parts, accessories

For your safety, only use spare parts and accessory products that are approved and/or recommended by WP

and have them installed in a WP Authorized Center. WP accepts no liability for other products and any resulting

damage or loss.

Certain spare parts and accessory products are specified in parentheses in the descriptions. Your WP Autho-

rized Center will be pleased to advise you.

3.4 Service

A prerequisite for perfect operation and prevention of premature wear is that the service, care, and tuning work

is properly carried out as described in the Owner's Manual. Incorrect adjustment and tuning of the chassis and

suspension can lead to damage and breakage of components.

Use of the chassis component under difficult conditions, such as on sand or on wet and muddy surfaces, can

lead to considerably more rapid wear. For this reason, it may be necessary to inspect or replace parts before

the next scheduled service.

It is imperative that you adhere to the stipulated service intervals. If you observe these exactly, you will ensure a

much longer service life for your chassis component.

3.5 Figures

The figures contained in the manual may depict special equipment.

In the interest of clarity, some components may be shown disassembled or may not be shown at all. It is not

always necessary to disassemble the component to perform the activity in question. Please follow the instruc-

tions in the text.

3.6 Customer service

If you have any questions about your chassis component or WP, your WP Authorized Center will be pleased to

advise you.

A list of WP Authorized Centers can be found on the WP website.

International WP Suspension website: http://www.wp-suspension.com

SERIAL NUMBERS 4

4.1 Fork article number

401947-10

The fork article number 1is stamped on the inside of the axle

clamp.

Info

The fork article number consists of an eight figure number

with a single letter in the sixth position.

5 PREPARING FOR USE

5.1 Advice on preparing for first use

Warning

Danger of accident Modifications to the suspension setting may seriously alter the handling charac-

teristic.

Extreme modifications to the suspension setting may cause a serious deterioration in the handling

characteristic and overload components.

–Only make adjustments within the recommended range.

–Ride slowly to start with after making adjustments to get the feel of the new handling characteristic.

–Adjust the compression damping of the fork. ( p. 14)

–Adjust the rebound damping of the fork. ( p. 15)

–Set the fork air pressure of the positive chamber. ( p. 15)

–Set the fork air pressure of the negative chamber. ( p. 18)

–Set the fork air pressure of the positive chamber. ( p. 15)

–Measure the visible inner tube length of the fork. ( p. 20)

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