WPG N4300 Series Betriebsanleitung

WOOD'S POWR-GRIP
®
GUIDE TO MAINTENANCE,
TROUBLESHOOTING AND REPAIR
THE ORIGINAL
& TRUSTED NAME
IN VACUUM LIFTING
EQUIPMENT
Wood's Powr-Grip products are sold
through authorized dealers.
800.548.7341
WPG.com
908 West Main - P.O. Box 368
Laurel, Montana 59044 U.S.A.
406.628.8231 (phone)
406.628.8354 (fax)
Rev. 4.6/ 10-21 Metal Troubleshooter 1MTS
%DVHGRQSURGXFWLQIRUPDWLRQDWWLPHRISXEOLFDWLRQ(QYLURQPHQWDOFRQGLWLRQVFDQDႇHFWSURGXFWSHUIRUPDQFHDQGORQJHYLW\
consult the product instructions on www.WPG.com or contact a Technical Sales Representative for more information.
General Maintenance
Inspect the Hand Cup Regularly:
0DNHVXUHWKHDLU¿OWHULVLQSODFHLIQRWGLVFRQWLQXHXVHXQWLOWKH¿OWHULVUHSODFHG
([DPLQHWKHSOXQJHUDVVHPEO\DQGKDQGOHIRUGHQWVFUDFNVRURWKHUGDPDJH
0DNHVXUHWKHIDFHRIWKHYDFXXPSDGIHHOVJULSS\QRWVOLFN2WKHUZLVHUHSODFHWKHSDG
• Examine the vacuum pad for cuts or roughness on the sealing edges (see Inspect the Sealing Edges below).
3HULRGLFDOO\WHVWWKHFXSIRUH[FHVVLYHOHDNDJHVHH/HDN7HVWWKH+DQG&XSEHORZVOXJJLVKQHVV
in plunger action or radical changes in the number of strokes needed to keep the red line hidden.
,IWKHFXSGRHVQRWIXQFWLRQQRUPDOO\UHYLHZWKH7528%/(6+227,1**8,'(RYHUOHDIWR
determine which corrective action is needed.
Clean the Vacuum Pad:
5HPRYHWKHDLU¿OWHUIURPWKHSDGIDFH
8VHDFOHDQVSRQJHRUOLQWIUHHFORWKWRDSSO\VRDS\ZDWHURUDQRWKHUPLOGFOHDQVHUWRWKHSDGIDFH
• Never use solvents or rubber conditioners as a cleaning agentVHH:$51,1*6
• To prevent liquid from contaminating the pump during cleaning, hold the cup facedown
RUFRYHUWKHVXFWLRQLQOHWLQWKH¿OWHUUHFHVV
• If the pad has a felt strip at the edge, be careful not to dampen it.
:LSHDOOUHVLGXHIURPWKHSDGIDFHDQGDOORZWKHFXSWRGU\
5HLQVWDOOWKHDLU¿OWHU
Inspecting and Testing the Cup for Leakage
Inspect the Sealing Edges:
6ORZO\GUDZ\RXU¿QJHUDORQJWKHHQWLUHOHQJWKRIWKHVHDOLQJHGJHVWRFKHFNIRUURXJKQHVVRU
foreign material.
([DPLQHWKHVHDOLQJHGJHVIRUFXWVE\EHQGLQJWKHHGJHRIWKHSDGIDFHWRZDUGV\RXWRFUHDWH
DKXPSWXUQLQJWKHKDQGFXSDVQHFHVVDU\
• If cuts or cracks are present in a sealing edge, a V-shaped gap will appear.
$Q\SDGWKDWH[KLELWVDJDSRUH[FHVVLYHURXJKQHVVLQDVHDOLQJHGJHPXVWEHUHSODFHG
Leak-Test the Hand Cup:
$WWDFKWKHFXSWRDFOHDQVPRRWKVFUDWFKIUHHSLHFHRIJODVVRUPHWDOIRUDSSUR[LPDWHO\KRXUV
• The red line on the plunger serves as a vacuum indicator:
ƒ,IWKHUHGOLQHdoes not appear during the test period, the cup is usable.
ƒ,IWKHUHGOLQHdoes appear, perform general maintenance and repeat the test.
,IWKHSUREOHPSHUVLVWVFKHFNWKH7528%/(6+227,1**8,'(RYHUOHDIWRLGHQWLI\SRVVLEOH
causes and appropriate corrective actions.
• If these measures do not restore the cup to normal performance, contact the Wood's Powr-Grip
&XVWRPHU6HUYLFHGHSDUWPHQWRUDQDXWKRUL]HGGHDOHUIRUDVVLVWDQFH
32620
N4950, N5450, N6450,
N4300*, N5300*, N6300*
N4950TS, N5450CS
Metal Handle Hand Cups
6RPHGHWDLOVPD\QRWDSSO\WRKDQG
cups with plastic plunger assemblies.

TROUBLESHOOTING GUIDE
PROBLEM CAUSE CORRECTION
Slow leakage
&XWVRQVHDOLQJHGJH Replace vacuum pad.
'LUWRUOLQWLQVLGHSXPS :LSHLQVLGHRIKDQGOHZLWKDVRIWFORWK&KHFNIRUFRQWDPLQDWLRQRQ
U-cup or button.
'U\SXPS $SSO\DOLJKWFRDWLQJRISOXQJHUOXEHLQVLGHKDQGOH
Scratches inside handle (between mid-
point and closed end) Replace handle.
&RQWDPLQDWLRQRIWKHUXEEHUVHDORQ
valve lever 5HSODFHUHOHDVHYDOYHDVVHPEO\
&RQWDPLQDWHGSDGIDFH &OHDQYDFXXPSDG
Release valve O-ring leakage Tighten valve screws and/or replace O-ring.
Valve stem leakage Adjust stem for better alignment.
Severe leakage
Severe contamination &OHDQSOXQJHUDVVHPEO\DQGLQVLGHRIKDQGOH
Gouges or cuts on sealing edges Replace vacuum pad.
Broken handle or release valve 5HSODFHKDQGOHRUUHOHDVHYDOYHDVVHPEO\
Jammed or sluggish pump
'U\SXPS $SSO\DOLJKWFRDWLQJRISOXQJHUOXEHLQVLGHKDQGOH
Obstructed release valve stem 5HPRYHREVWUXFWLRQWKURXJKVXFWLRQLQOHWEHKLQGDLU¿OWHU
Severe contamination &OHDQSOXQJHUDVVHPEO\DQGLQVLGHRIKDQGOH
'HQWHGKDQGOH Replace handle.
Bent plunger 5HSODFHSOXQJHUDVVHPEO\
Pad slips when attached
&RQWDPLQDWHGORDGVXUIDFH :LSHVXUIDFHFOHDQ,IQHFHVVDU\ZDVKDQGDOORZWRGU\
&RQWDPLQDWHGSDGIDFH &OHDQYDFXXPSDG
Slick or worn pad face 5HSODFHYDFXXPSDGDWOHDVWRQFHHYHU\\HDUV
More than 10 strokes
needed to apply
$Q\RIWKHDERYH Perform general maintenance.
&KHFNEDOOVWLFNLQJ &OHDQFKHFNEDOODQGVHDW5HSODFHFKHFNEDOOLIURXJK
Sealing edge not contacting load
surface
Remove handle screws and separate vacuum pad from handle.
'HWHUPLQHZKHWKHUKDQGOHRUSDGLVEHQWDQGUHSODFHDV
appropriate.
PARTS AND ASSEMBLY
1 90510AM +DQGOH
2 90520AM 3OXQJHU$VVHPEO\0HWDO
90154AM 3OXQJHU$VVHPEO\,QGXVWULDO*UDGH3ODVWLF
90524AM 3OXQJHU$VVHPEO\ZLWK$XGLR$ODUP:%3
90158AM 3OXQJHU$VVHPEO\+LJK(OHYDWLRQ
3 49480T 9DFXXP3DG>FP@'LD)ODW/LSSHG93)6/
49478T 9DFXXP3DG>FP@'LD)ODW/LSSHG/RZ0DUNLQJ93)6/
49495T 9DFXXP3DG>FP@'LDIRU,03&ODGGLQJ6XUIDFHV93)6&
49488T 9DFXXP3DG>FP@'LDIRU7H[WXUHG6XUIDFHV*76
49506T 9DFXXP3DG>FP@'LD)ODW*
49520T 9DFXXP3DG>FP@'LD&RQFDYH93&6
49586T 9DFXXP3DG>FP@'LD&RQFDYH*
4 90500 9DOYH%ORFNZLWK5HOHDVH/HYHU*XDUG
5 51506 Valve Guard
$LU)LOWHU
7 10002 +DQGOH6FUHZV
&KHFN%DOO
9O-Ring*
10 10008 Valve Screws (2)
11 Red Line
12 Button
8&XS
1RW6KRZQ
29335 ´>FP@&DVH*UH\
29334 >FP@&DVH%ODFN
29338 >FP@&DVH%ODFN
29342 >FP@&DVH%ODFN
Plunger Lube*
*Repair Kit #90504

Disassembly Procedures
Assembly Procedures
Remove Plunger Assembly from Handle
*UDVSWKHKHDGRIWKHSOXQJHUDVVHPEO\DQGSXOOLWVWUDLJKWRXWIURPWKHKDQGOH
,IWKHSOXQJHUDVVHPEO\LVWRRWLJKWWREHUHPRYHGWKLVZD\UHWXUQWKHKDQGFXSIRUUHSDLU
5HSODFHWKHSOXQJHUDVVHPEO\LIWKHSOXQJHUKRXVLQJLVEHQWRUGHQWHG
2WKHUZLVHZLSHWKHSOXQJHUDVVHPEO\FOHDQZLWKDVRIWOLQWIUHHFORWK
%HFDUHIXOWRNHHSWKHSOXQJHUDVVHPEO\FOHDQDQGIUHHRIFRQWDPLQDQWVZKHQLWLV
not in the handle.
'LVDVVHPEO\RIWKHSOXQJHUDVVHPEO\LVQRWUHFRPPHQGHG
Remove Release Valve from Handle
• Remove the 2 screws holding the release valve to the handle.
&DUHIXOO\VOLGHWKHYDOYHVWHPRXWIURPWKHQLSSOHRQWKHYDFXXPSDG
$VWKHYDOYHLVUHPRYHGWKHFKHFNEDOOPD\UROORXWEHFDUHIXOQRWWRORVHLW
Remove Handle from Vacuum Pad
• Remove the 6 handle screws, and separate the handle from the pad.
• Wrap a small dowel or rod with a soft, lint-free cloth and wipe the inside of the handle,
WRPDNHVXUHLWLVFOHDQDQGGU\OXEULFDQWIUHH
Inspect and Attach Handle to Vacuum Pad
&DUHIXOO\H[DPLQHWKHLQVLGHRIWKHKDQGOHIRUVFUDWFKHVDQGFRQWDPLQDQWVXVLQJD
ÀDVKOLJKWIRULOOXPLQDWLRQ
ƒScratches between the midpoint and the closed end of the handle can cause leakage.
ƒ6FUDWFKHVQHDUWKHRSHQHQGRIWKHKDQGOHUDUHO\SUHVHQWDSUREOHP
ƒMake sure that no lubricant remains inside the handle.
3ODFHWKHKDQGOHRQWKHSDGVRWKHSDGQLSSOH¿WVWKURXJKWKHODUJHKROHLQWKHEDVHSODWH
near the closed end of the handle.
• Align the screw holes and reinstall the handle screws.
Reinstall Release Valve on Handle
$SSO\DOLJKWFRDWLQJRISOXQJHUOXEHWRWKHYDOYHVWHP
• Make sure the check ball and O-ring are in position, and slide the valve stem into the
pad nipple as shown, keeping the O-ring against the closed end of the handle.
• Place the valve guard over the release valve and align the screw holes in the guard,
valve and handle.
5HLQVWDOOWKHYDOYHVFUHZV(YHQZKHQWKHVFUHZVDUHWLJKWWKHYDOYHPD\QRWDOZD\V
DSSHDUWR¿WÀXVKDJDLQVWKDQGOHHQGSODWHWKLVLVQRUPDO
Reinsert Plunger Assembly into Handle
8VLQJDVRIWVZDEDSSO\DOLJKWFRDWLQJRISOXQJHUOXEHLQDULQJDURXQGWKHLQVLGHRIWKHKDQGOH
DWDSRLQWDERXW>FP@IURPWKHFORVHGHQG.HHSWKHRSHQHQGRIWKHKDQGOHDVGU\
(lubricant-free) as possible.
3OXQJHUOXEHLVUHFRPPHQGHGFRQWDFW:RRGV3RZU*ULS&XVWRPHU6HUYLFHWRRUGHUWKLV
• Do not use improper lubricants in the handle.
,QVHUWWKH8FXSHQGRIWKHSOXQJHUDVVHPEO\LQWRWKHKDQGOH
3XVKWKHSOXQJHUDVVHPEO\XQWLOLWEHJLQVWRWLJKWHQWKHQVHDWWKHSOXQJHUDVVHPEO\ZLWK
one strong, swift motion.
2SHUDWHWKHSOXQJHUWXUQLQJLWWRVSUHDGWKHSOXQJHUOXEHWKRURXJKO\RQWKH8FXS
1RZWKHFXSLVDVVHPEOHGDQGUHDG\IRUWHVWLQJ

WARNINGS
Wood’s Powr-Grip has taken great care to produce the most reliable vacuum-operated
handling device available. Nevertheless, mistreatment or misuse may damage a hand
cup or otherwise create conditions which could cause the hand cup to fail, resulting
LQDQXQH[SHFWHGUHOHDVH7KHIROORZLQJZDUQLQJVDUHRႇHUHGWRKHOSXVHUVDYRLGPRVW
potential hazards.
Failure to observe WARNINGS could damage
the cup or the load, or cause injury to the user.
• 'RQRWXVHWKHFXSZLWKORDGVWKDWH[FHHGWKHORDGFDSDFLW\
• 'RQRWXVHWKHFXSWRVXSSRUWDSHUVRQ
• 'RQRWSODFHWKHSDGIDFHDJDLQVWVXUIDFHVWKDWFRXOGGDPDJHWKHVHDOLQJHGJHV
• $YRLGFRQGLWLRQVWKDWFRXOGFDXVHWKHFXSWRVOLSRUWRGLVHQJDJHSUHPDWXUHO\VXFK
DVFRQWDPLQDWHVFXWVRUVFUDWFKHVLQWKHSDGIDFHRUORDGVXUIDFHDSSO\LQJWKHFXS
WRSRURXVPDWHULDOVRUDSSO\LQJSUHVVXUHDJDLQVWWKHSDGHGJH
• 'RQRWXVHWKHFXSWROLIWZKHQWKHUHGOLQHLVYLVLEOH,IWKHUHGOLQHUHDSSHDUV
IUHTXHQWO\GLVFRQWLQXHXVHDQGIROORZWKHLQVWUXFWLRQVIRUJHQHUDOPDLQWHQDQFHDQG
testing.
• 'RQRWDOORZDQ\WKLQJWRLQWHUIHUHZLWKIUHHPRYHPHQWRIWKHSOXQJHUZKLOHWKHFXSLV
attached. This could prevent the red line from warning the user of vacuum loss.
• 'RQRWWRXFKWKHUHOHDVHYDOYHOHYHUZKLOHOLIWLQJ
• 'RQRWDWWDFK>FP@GLDPHWHUFXSVPRGHOV11WRWKLQIUDJLOHPDWHULDOV
• 'RQRWXVHKDUVKFKHPLFDOVVXFKDVVROYHQWVRUJDVROLQHRUXQDXWKRUL]HGUXEEHUFOHDQHUV
and conditioners to clean the cup. See www.WPG.com for more information.
Dieses Handbuch passt für folgende Modelle
7
Andere WPG Industrieanlagen Handbücher

WPG
WPG FLEXR Series Bedienungsanleitung

WPG
WPG QUADRA-TILT MRTA811LDC3 Bedienungsanleitung

WPG
WPG MRPTHD89AC Bedienungsanleitung

WPG
WPG MRT4 Series Bedienungsanleitung

WPG
WPG MRTALPCH611DC3 Bedienungsanleitung

WPG
WPG PT1010TAC Bedienungsanleitung

WPG
WPG N Series Bedienungsanleitung

WPG
WPG FLEXR Series Bedienungsanleitung

WPG
WPG 35275 Bedienungsanleitung

WPG
WPG MRPT89AC Bedienungsanleitung






















