WPT POWER WHB-30 Bedienungsanleitung

Hydrodynamic Brake

Installation & Maintenance

Manual

Model WHB-30

WIM-HB-000_A

Page 2of 21

Table of Contents

1.0 Signal Words & Definitions.................................................................................................................................. 3

2.0 Introduction........................................................................................................................................................ 4

2.1 Product Description........................................................................................................................................ 5

3.0 Exploded View of Basic Units, and Parts List........................................................................................................ 6

4.0 Installation.......................................................................................................................................................... 7

4.1 Requirements for Proper Operation and Service Life ..................................................................................... 8

5.0 Disassembly........................................................................................................................................................ 9

6.0 Assembly ...........................................................................................................................................................11

7.0 Maintenance .....................................................................................................................................................14

8.0 Tables................................................................................................................................................................18

8.1 Torque Values ...............................................................................................................................................18

9.0 General Storage Guidelines................................................................................................................................20

WIM-HB-000_A

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1.0 Signal Words & Definitions

Throughout this manual there are several safety messages that must be read and

adhered to in order to prevent

possible loss of equipment and/or personal injury and

/or loss of life. The three signal words are “Danger”, “Warning” and

“Caution”. They are

used to indicate the severity of the hazard and are preceded by a safety alert symbol.

“Danger”

Denotes the most serious injury hazard and is used when

serious injury or death WILL result from misuse or failure to

follow the specific instructions set forth in this manual.

“Warning”

Denotes when serious injury or death MAY result from

misuse or failure to follow the specific instructions set forth

in this manual.

“Caution”

Denotes when injury or product or equipment damage may

result from the misuse or failure to follow the specific

instructions set forth in this manual.

WIM-HB-000_A

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2.0 Introduction

Warning

Forward this manual to the person or persons responsible for

the installation and/or operation and/or maintenance of the

product described herein. Without access to this information,

faulty installation, operation and/or maintenance may occur,

which could result in equipment damage, personal injury and

even death.

Warning

Read these instructions thoroughly and review until you fully

understand all warnings and hazards before proceeding with

the work described in this manual. Failure to follow the

instructions in this manual can result in unreasonable exposure

to hazardous conditions and/or personal injury and/or death.

Warning

Use of improper tools and/or methods when installing or

servicing this unit can result in accidents causing injury and/or

death. Adequate lifting points are provided to safely handle

only the individual unit components. Lifting and handling of the

assembled will require the use of alternate methods.

WIM-HB-000_A

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2.1 Product Description

The WPT Power Hydrodynamic Brake is a device that absorbs power by converting mechanical energy into heat in

water. Follow the procedures detailed in this Installation and Maintenance Manual for years of service.

Customer supplied mounting supports must be used on all installations. Mounting holes are located on each side

of unit.

When ordering parts, use the part number from the Bill of Materials supplied with this unit. Also, please include

the part number and the serial number from the unit itself. These will be found on the brass tag. Your WPT Power

Distributor can provide a copy of the Bill of Materials if the one provided should become lost.

When performing installation and maintenance functions, refer to the drawings in this manual, page 6. The

references on the drawing in this manual MAY NOT correspond to the references on the assembly drawing and

Bill of Materials. Do not use the item numbers from the drawing in this manual for ordering parts.

WIM-HB-000_A

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3.0 Exploded View of Basic Units, and Parts List

Item

Description

Item

Description

Item

Description

Seal

Oil Seal

Right Hand Rotor

SHCS

Seal Sleeve

O Ring

Valve

O-Ring

Plug, NPT

Cover Plate

Seal Adapter

Center Ring

Zerk

O-Ring

HHCS

Shim

HHCS

Plug, NPT

Shim

Nut

Right Hand Stator

Shim

Cap

Bearing Adapter

Bearings

O-Ring

Bearing

HHCS

O Ring

Shim

Washer

Left Hand Stator

Shim

Bearing Adapter

Shaft

Shim

SHCS

Key

Cover Plate

Oil Seal

Left Hand Rotor

WIM-HB-000_A

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4.0 Installation

Warning

Follow safety guidelines utilizing lockout tag out procedures

before and during all installation and maintenance procedures.

Warning

Ensure that proper rated lifting devices & procedures are

followed when installing, working, or maintaining unit. Failure to

do so may result in equipment damage, personal injury, and even

death.

Warning

Use only the proper quantity and grade of fasteners shown in the

drawings. Failure to do so may result in fastener failure and/or a

reduction in unit torque.

WIM-HB-000_A

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4.1 Requirements for Proper Operation and Service Life

4.1.1 Follow rig manufactures guidelines on placement and alignment of unit.

4.1.2 Unit must be installed with customer supplied supporting plates.

4.1.3 Brake must be positioned with 3” NPT inlet at bottom and 2” NPT outlet at top.

4.1.4 Must use all 6 mounting bosses, per side.

4.1.5 Use 3” NPT port at bottom for liquid input only.

4.1.6 Use 2” NPT port at top for liquid output.

WIM-HB-000_A

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5.0 Disassembly

5.1 Disassembly of Hydrodynamic Brake Housing

5.1.1 Remove all sheaves, belts, and other devices from shaft of unit.

5.1.2 Remove unit from customer supplied supporting plates.

5.1.3 Starting from shaft-less side.

5.1.4 Remove hardware securing bearing adapter, do not remove hardware on cover plate.

5.1.5 Use jack screws to help in removing bearing adapter and remove bearing from shaft.

5.1.6 With bearing adapter removed from assembly proceed to remove hardware to

remove cover plate.

5.1.7 Separate seal from cover plate.

5.1.8 Inspect seal for reuse or replacement.

5.1.9 Remove bearing from bearing adapter.

5.1.10 Inspect bearing for reuse or replacement.

5.1.11 Remove sleave from shaft.

5.1.12 Remove O-ring.

5.1.13 Remove hardware from cap to remove cap & O-rings.

5.1.14 Remove left hand stator and O-rings.

5.1.15 Remove center ring.

5.1.16 Remove left hand rotor.

5.1.17 Remove key.

5.1.18 Remove right hand rotor.

5.1.19 Change to removing items from in-put side (shaft side).

5.1.20 Remove hardware securing bearing adapter, do not remove hardware on cover plate.

5.1.21 Use jack screws to help in removing bearing adapter and remove bearing from shaft.

WIM-HB-000_A

Page 10 of 21

5.1.22 With bearing adapter removed from assembly proceed to remove hardware to

remove cover plate.

5.1.23 Separate seal from cover plate.

5.1.24 Inspect seal for reuse or replacement.

5.1.25 Remove bearing from bearing adapter.

5.1.26 Inspect bearing for reuse or replacement.

5.1.27 Remove sleave from shaft.

5.1.28 Remove O-ring.

5.1.29 Remove hardware from cap to remove cap & O-rings.

5.1.30 Remove right hand stator with O-rings.

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