Xerox 5400DX - Phaser B/W Laser Printer Betriebsanleitung

Xerox Phaser 5400/B

Xerox Phaser 5400/N

Xerox Phaser 5400/DT

Xerox Phaser 5400/DX

113R00495

Black

(Standard Capacity – 20K pages)

Tools & Supplies Needed:

Tools required:

#1 Phillips Screwdriver

Small Flat Blade Screwdriver

HP2600PINREMTOOL

Spring Hook

Needle-nose Pliers.

Supplies Required:

Padding Powder

Soft Lint-Free Cloth

Cotton Swabs

Conductive Grease

Anhydrous Isopropyl Alcohol

MAGCLEANER

Vacuum or dry Compressed Air.

Technical Instructions Printers OEM Info Tools 1

E-mail: [email protected] Website: www.futuregraphicsllc.com

Step 1

Hold the cartridge with the gear side facing you.

Use a spring hook to remove the tension spring.

(See Photo 1)

Photo 1

Step 2

Using the HP2600PINREMTOOL to remove the

cartridge pin. Push the HP2600PINREMTOOL in

the center of the pin and turn clockwise until the

tool bores a hole and tightens onto the pin.

When tightened on the pin, you will be able to

turn the pin a ¼ turn counter clockwise. Lift the

pin straight out of the hole.

NOTE: The pin damages easily. Do not use

excessive pressure boring the hole or pulling on

the pin. (See Photo 2, 3, 4)

Photo 2

Photo 3

PHASER5400TECH

REV. 12/27/06

US 1 800 394.9900

Int’l +1 818 837.8100

FAX 1 800 394.9910

Int’l +1 818 838.7047

KANSAS CITY, USA

US 1 913 871.1700

FAX 1 913 888.0626

ATLANTA, USA

US 1 877 676.4223

Int’l +1 678 919.1189

FAX 1 877 337.7976

Int’l +1 770 516.7794

MIAMI, USA

US 1 800 595.4297

Int’l +1 305 594.3396

FAX 1 800 522.8640

Int’l +1 305 594.3309

TORONTO, CAN

CAN 1 877 848.0818

Int’l +1 905 712.9501

FAX 1 877 772.6773

Int’l +1 905 712.9502

NEW YORK, USA

US 1 800 431.7884

Int’l +1 631 588.7300

FAX 1 800 431.8812

Int’l +1 631 588.7333

SYDNEY, AUS

AUS 1 800 003.100

Int’l +62 02 9648.2630

FAX 1800 004.302

Int’l +62 02 9548.2635

BUENOS AIRES, ARG

ARG 0810 444.2656

Int’l +011 4583.5900

FAX +011 4584.3100

MONTEVIDEO, URY

URY 02 902.2001

Int’l +5982 902.2001

FAX +5982 900.0858

JOHANNESBURG, S.A.

S.A. +27 11 974.6155

FAX +27 11 974.3593

MELBOURNE, AUS

AUS 1 800 003. 100

Int’l +62 03 9561.8102

FAX 1 800 004.302

Int’l +62 03 9561-7751

CORPORATE

LOS ANGELES, USA

SÃO PAULO, BRAZIL

Int’l +55 11 5524.8000

RAANANA, ISRAEL

ISR 09 760.12.39

Int’l +972 9760.12.39

ISR 052.38.555.82

Int’l +972 5238.555.82

Photo 4

Step 6

Remove PCR roller from saddle blocks. Set

PCR roller aside. (See Photo 9)

Step 5

Remove the drum and set aside in a light pro-

tected area.

Photo 5

Step 7

Remove the screws to the wiper blade and lift

out wiper blade. Remove waste toner using a

vacuum or dry, compressed air.

(See Photo 10)

Photo 7

Photo 8

Step 8

Clean wiper blade with a soft dry cloth or dry,

compressed air.

Apply padding powder to the blade edge and

reinstall. (See Photo 11&12)

Step 9

Clean PCR saddle blocks with cotton swab

and Anhydrous Isopropyl Alcohol. Clean PCR

using a dry, soft, lint-free cloth.

NOTE: If needed, de-ionized water can be

used to clean the PCR.

(See Photo 13&14)

Photo 9

Photo 10

2 PHASER 5400 Technical Instructions

Photo 6

Photo 11

Step 3

Rotate the cartridge to the fill plug

side. Repeat Step 2 to remove the

cartridge pin. Separate the cartridge

sections and put aside the toner

unit. (See Photo 5&6)

Step 4

Remove the screws holding the

metal drum axial and remove drum

axial. Remove screws holding white

plastic drum with contact and

remove white drum axial. (See

Photo 7&8)

Photo 12

Photo 13 Photo 14

Photo 16

Photo 17

Photo 18

PHASER 5400 Technical Instructions 3

Step 10

Apply conductive grease to the black PCR

saddle block. Install PCR into saddle blocks.

(See Photo 15&16)

Photo 15

Step 11

Clean drum using soft dry cloth.

Apply padding powder to the drum.

(See Photo 17&18)

Photo 19 Step 12

Install the drum and drum axils. Install screws

for the drum axils. Rotate drum to ensure

smooth operation. Remove excess padding

powder using a soft dry cloth from the drum

and PCR area.

(See Photo 19&20)

Step 13

Set aside the waste unit. Protect the drum

from light exposure.

Photo 20

Photo 21

Photo 23

Photo 22

Step 14

Starting on the toner unit, remove

the gear side end cap.

(See Photo 21)

Step 15

Lift up on the mag roller release

handle. Remove the mag roller from

the cartridge. Use a vacuum or dry

compressed air to remove toner.

(See Photo 22&23)

Step 19

Remove the fill plug and clean remaining

toner using a vacuum or dry compressed air.

(See Photo 28)

Step 18

Remove the doctor blade. Use a vacuum or

dry compressed air to remove toner. Clean

the doctor blade using a dry, soft, lint-free

cloth and set aside for later.

(See Photo 26&27)

Step 20

Reinstall the doctor blade.

(See Photo 29)

Photo 26

Step 21

Reinstall gear spacer, mag roller drive gear,

latch spacer, and mag roller latch onto mag

roller. Install mag roller into toner unit. Lock

mag roller into place by pushing the latch

down until it clicks into place.

(See Photo 30&31)

Photo 27

Photo 28

4 PHASER 5400 Technical Instructions

Photo 29

Photo 30

Photo 31

Photo 25

Photo 24

Step 16

Remove from the mag roller: the

latch, latch spacer, gear spacer,

and mag roller drive gear. Clean

with a soft dry cloth and set aside

for later.

(See Photo 24)

Step 17

Clean the mag roller using a soft,

lint-free cloth and MAGCLEANER.

Set aside for later.

(See Photo 25)

Photo 34

Photo 35

PHASER 5400 Technical Instructions 5

Photo 33

Photo 37

Photo 36

Photo 38

Step 25

Hold the cartridge with the gear

side facing you. Use a spring hook

to install the tension spring into the

mounting holes. (See Photo 38)

Photo 32 Step 22

Fill toner hopper with toner. Install fill plug

when toner fill is complete.

(See Photo 32&33)

In October of 2001, Xerox released the Phaser 5400 laser

printer. The Xerox Phaser is a 40ppm printer with a maximum

monthly duty cycle of 200,000 pages.

One cartridge capacity is available, 20K pages.

XEROX PHASER 5400

Step 23

Step 23: Remove the cartridge chip located

on the toner unit fill plug. Install new chip.

(See Photo 34&35)

Step 24

Join the toner and waste unit together. Ensure

that the toner unit spring is in the alignment

hole of the waste unit. Install the cartridge

pins into the cartridge. Align the pin tabs to

the slots in the cartridge. Use a small blade

screw driver to turn the pin to the lock posi-

tion (¼ turn). (See Photo 36&37)

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