Yamaha PW50W 2007 Bedienungsanleitung

SERVICE MANUAL

5PG-28197-10

LIT-11616-20-15

PW50W

S5PG10_cover 2006.4.22 1:17 PM Page 1

PW50W

SERVICE MANUAL

U.S.A.

First edition May 2006

Any reproduction or unauthorized use

without the written permission of

Yamaha Motor Corporation U.S.A.

is expressly prohibited.

Printed in U.S.A.

P/N LIT-11616-20-15

EAS00000

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NOTICE

This manual was produced by the Yamaha Motor Company, Ltd. primarily for use by Yamaha dealers

and their ualified mechanics. It is not possible to include all the knowledge of a mechanic in one

manual. Therefore, anyone who uses this book to perform maintenance and repairs on Yamaha vehi-

cles should have a basic understanding of mechanics and the techni ues to repair these types of

vehicles. Repair and maintenance work attempted by anyone without this knowledge is likely to ren-

der the vehicle unsafe and unfit for use.

This model has been designed and manufactured to perform within certain specifications in regard

to performance and emissions. Proper service with the correct tools is necessary to ensure that the

vehicle will operate as designed. If there is any uestion about a service procedure, it is imperative

that you contact a Yamaha dealer for any service information changes that apply to this model. This

policy is intended to provide the customer with the most satisfaction from his vehicle and to conform

to federal environmental uality objectives.

Yamaha Motor Company, Ltd. is continually striving to improve all of its models. Modifications and

significant changes in specifications or procedures will be forwarded to all authorized Yamaha dealers

and will appear in future editions of this manual where applicable.

NOTE:

8This Service Manual contains information regarding periodic maintenance to the emission control

system. Please read this material carefully.

8Designs and specifications are subject to change without notice.

IMPORTANT MANUAL INFORMATION

Particularly important information is distinguished in this manual by the following.

QThe Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY

IS INVOLVED!

wFailure to follow WARNING instructions could result in severe injury or death to the

vehicle operator, a bystander or a person checking or repairing the vehicle.

cCA CAUTION indicates special precautions that must be taken to avoid damage to

the vehicle.

NOTE: A NOTE provides key information to make procedures easier or clearer.

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HOW TO USE THIS MANUAL

This manual is intended as a handy, easy-to-read reference book for the mechanic.

Comprehensive explanations of all installation, removal, disassembly, assembly, repair and check

procedures are laid out with the individual steps in sequential order.

1The manual is divided into chapters. An abbreviation and symbol in the upper right corner of

each page indicate the current chapter.

efer to "SYMBOLS".

2Each chapter is divided into sections. The current section title is shown at the top of each page,

except in Chapter 3 ("PE IODIC CHECKS AND ADJUSTMENTS"), where the sub-section title(s)

appears.

3Sub-section titles appear in smaller print than the section title.

4To help identify parts and clarify procedure steps, there are exploded diagrams at the start of

each removal and disassembly section.

5Numbers are given in the order of the jobs in the exploded diagram. A circled number indicates

a disassembly step.

6Symbols indicate parts to be lubricated or replaced.

efer to "SYMBOLS".

7A job instruction chart accompanies the exploded diagram, providing the order of jobs, names

of parts, notes in jobs, etc.

8Jobs requiring more information (such as special tools and technical data) are described

sequentially.

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SYMBOLS

The following symbols are not relevant to

every vehicle.

Symbols 1to 8indicate the subject of each

chapter.

1General information

2Specifications

3Periodic checks and adjustments

4Chassis

5Engine

6Carburetor

7Electrical system

8Troubleshooting

Symbols 9to yindicate the following.

9Serviceable with engine mounted

0Filling fluid

qLubricant

wSpecial tool

eTightening torque

rWear limit, clearance

tEngine speed

yElectrical data

Symbols uto sin the exploded diagrams

indicate the types of lubricants and lubrication

points.

uEngine oil

iGear oil

oMolybdenum-disulfide oil

pWheel-bearing grease

aLithium-soap-based grease

sMolybdenum-disulfide grease

Symbols dto fin the exploded diagrams

indicate the following.

dApply locking agent (LOCTITE®)

feplace the part

ui o

pas

GEN

INFO SPEC

CHK

ADJ

ENG CARB

CHAS

ELEC TRBL

SHTG

New

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SPECIFICATIONS

TROUBLESHOOTING

ELECTRICAL SYSTEM

CARBURETOR

CHASSIS

PERIODIC CHECKS AND

ADJUSTMENTS

GENERAL INFORMATION GEN

INFO

TRBL

SHTG

ELEC

CARB

CHAS

CHK

ADJ

SPEC

TABLE OF CONTENTS

ENGINE ENG

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GEN

INFO

CHAPTER 1

GENERAL INFORMATION

VEHICLE IDENTIFICATION .............................................................................1-1

VEHICLE IDENTIFICATION NUMBE .......................................................1-1

ENGINE SE IAL NUMBE .........................................................................1-1

IMPORTANT INFORMATION............................................................................1-2

P EPA ATION FO EMOVAL AND DISASSEMBLY ..............................1-2

EPLACEMENT PA TS .............................................................................1-2

GASKETS, OIL SEALS AND O- INGS ......................................................1-2

LOCK WASHE S/PLATES AND COTTE PINS .......................................1-3

BEA INGS AND OIL SEALS ......................................................................1-3

CI CLIPS ....................................................................................................1-3

CHECKING THE CONNECTIONS ...................................................................1-4

SPECIAL TOOLS .............................................................................................1-5

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1-1

GEN

INFO

VEHICLE IDENTIFICATION

GENERAL INFORMATION

VEHICLE IDENTIFICATION

VEHICLE IDENTIFICATION NUMBER

The number 1is stamped into the frame

head pipe.

ENGINE SERIAL NUMBER

The engine serial number 1is stamped into

the crankcase.

NOTE:

Designs and specifications are subject to

change without notice.

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