Yamaha TW200M 1999 Bedienungsanleitung
EAU00000 INTRODUCTION
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Congratulations on your purchase of the Yamaha TW200. This model is the result of Yamaha’s
vast experience in the production of fine sporting, touring, and pacesetting racing machines. It
represents the high degree of craftsmanship and reliability that have made Yamaha a leader in
these fields.
This manual will give you an understanding of the operation, inspection, and basic mainte-
nance of this motorcycle. If you have any questions about the operation or maintenance of
your motorcycle, please consult a Yamaha dealer.
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IMPORTANT MANUAL INFORMATION
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EAU00005
Particularly important information is distinguished in this manual by the following notations:
The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY
IS INVOLVED!
Failure to follow WARNING instructions could result in severe injury or death to the
motorcycle operator, a bystander or a person inspecting or repairing the motorcycle.
A CAUTION indicates special precautions that must be taken to avoid damage to
the motorcycle.
A NOTE provides key information to make procedures easier or clearer.
Q
w
cC
NOTE:
NOTE:
8This manual should be considered a permanent part of this motorcycle and should
remain with it even if the motorcycle is subsequently sold.
8Yamaha continually seeks advancements in product design and quality. Therefore,
while this manual contains the most current product information available at the time
of printing, there may be minor discrepancies between your motorcycle and this manu-
al. If there is any question concerning this manual, please consult your Yamaha dealer.
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TW200M
OWNER’S MANUAL
©1999 by Yamaha Motor Co., Ltd.
1st Edition, July 1999
All rights reserved. Any reprinting or
unauthorized use without the written
permission of Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
EAU00008
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EAU00009 TABLE OF CONTENTS
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SAFETY INFORMATION ....................................1-1
Safe riding ........................................................1-1
Protective apparel ............................................1-3
Modification......................................................1-3
Loading and accessories .................................1-3
Gasoline and exhaust gas ...............................1-5
Location of the important labels.....................1-7
DESCRIPTION .....................................................2-1
Left view............................................................2-1
Right view.........................................................2-2
Controls/Instruments .......................................2-3
INSTRUMENT AND CONTROL
FUNCTIONS........................................................3-1
Main switch/Steering lock ...............................3-1
Indicator lights..................................................3-2
Speedometer....................................................3-2
Handlebar switches..........................................3-3
Clutch lever.......................................................3-4
Shift pedal.........................................................3-4
Front brake lever ..............................................3-5
Rear brake pedal ..............................................3-5
Fuel tank cap.....................................................3-5
Fuel....................................................................3-6
Fuel cock ...........................................................3-7
Starter (choke) “1”.........................................3-8
Kick starter........................................................3-8
Steering lock.....................................................3-9
Seat ...................................................................3-9
Helmet holder.................................................3-10
Rear shock absorber ......................................3-10
Rear carrier .....................................................3-11
Sidestand........................................................3-11
Sidestand/clutch switch operation check.....3-12
PRE-OPERATION CHECKS.................................4-1
Pre-operation check list ...................................4-1
OPERATION AND IMPORTANT RIDING
POINTS................................................................5-1
Starting and warming up a cold engine.........5-1
Starting a warm engine...................................5-4
Shifting..............................................................5-4
Tips for reducing fuel consumption ...............5-5
Engine break-in ................................................5-5
Parking ..............................................................5-6
PERIODIC MAINTENANCE AND MINOR
REPAIR ................................................................6-1
Tool kit ..............................................................6-1
Periodic maintenance and lubrication............6-3
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TABLE OF CONTENTS
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Cowling and panel removal and
installation ........................................................6-6
Cowling A .........................................................6-6
Panel A..............................................................6-7
Panel B ..............................................................6-7
Spark plug.........................................................6-7
Engine oil..........................................................6-9
Air filter ...........................................................6-12
Carburetor adjustment ..................................6-13
Idle speed adjustment ...................................6-13
Throttle cable free play inspection ...............6-14
Cam chain adjustment...................................6-14
Valve clearance adjustment ..........................6-14
Tires.................................................................6-15
Wheels ............................................................6-17
Clutch lever free play adjustment.................6-18
Front brake lever free play adjustment ........6-18
Rear brake pedal height and free play
adjustment......................................................6-19
Brake light switch adjustment.......................6-20
Checking the brake shoes..............................6-21
Drive chain slack check..................................6-21
Drive chain slack adjustment ........................6-22
Drive chain lubrication...................................6-23
Cable inspection and lubrication ..................6-24
Throttle cable and grip lubrication ...............6-24
Brake and shift pedal lubrication..................6-24
Brake and clutch lever lubrication ................6-25
Sidestand lubrication.....................................6-25
Rear suspension lubrication..........................6-25
Front fork inspection......................................6-26
Steering inspection........................................6-26
Wheel bearings ..............................................6-27
Battery.............................................................6-27
Fuse replacement...........................................6-29
Headlight bulb replacement..........................6-30
Turn signal light bulb replacement ..............6-31
Taillight bulb replacement ............................6-31
Supporting the motorcycle ...........................6-32
Front wheel removal......................................6-32
Front wheel installation.................................6-33
Rear wheel removal.......................................6-34
Rear wheel installation ..................................6-34
Troubleshooting.............................................6-35
Troubleshooting chart ...................................6-36
MOTORCYCLE CARE AND STORAGE ..............7-1
Care ...................................................................7-1
Storage..............................................................7-4
SPECIFICATIONS................................................8-1
How to use the conversion table ....................8-5
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9CONSUMER INFORMATION .............................9-1
Identification number records.........................9-1
Key identification number...............................9-1
Vehicle identification number.........................9-1
Model label.......................................................9-2
Noise regulation (For Australia)......................9-2
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EAU00017
QSAFETY INFORMATION
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TWO-WHEELED MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPER-
ATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE
EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING
REQUIREMENTS BEFORE RIDING.
HE OR SHE SHOULD:
1. OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS
OF MOTORCYCLE OPERATION.
2. OBSERVE THE WARNINGS AND MAINTENANCE REQUIREMENTS IN THE OWNER’S MAN-
UAL.
3. OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER RIDING TECHNIQUES.
4. OBTAIN PROFESSIONAL TECHNICAL SERVICE AS INDICATED BY THE OWNER’S MANU-
AL AND/OR WHEN MADE NECESSARY BY MECHANICAL CONDITIONS.
Safe riding
1. Always make pre-operation checks. Careful checks may help prevent an accident.
2. This motorcycle is designed to carry the operator and a passenger.
3. The failure of motorists to detect and recognize motorcycles in traffic is the predominating
cause of automobile/motorcycle accidents. Many accidents have been caused by an auto-
mobile driver who did not see the motorcycle. Making yourself conspicuous appears to be
very effective in reducing the chance of this type of accident.
Therefore:
a. Wear a brightly colored jacket.
b. Use extra caution when you approach and pass through intersections, since intersec-
tions are the most likely places for motorcycle accidents.
c. Ride where other motorists can see you. Avoid riding in another motorist’s “blind spot”.
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