Yamaha TW200M 1999 Bedienungsanleitung

3XT-28199-29

OWNER’S MANUAL

TW200M

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EAU00000 INTRODUCTION

Congratulations on your purchase of the Yamaha TW200. This model is the result of Yamaha’s

vast experience in the production of fine sporting, touring, and pacesetting racing machines. It

represents the high degree of craftsmanship and reliability that have made Yamaha a leader in

these fields.

This manual will give you an understanding of the operation, inspection, and basic mainte-

nance of this motorcycle. If you have any questions about the operation or maintenance of

your motorcycle, please consult a Yamaha dealer.

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IMPORTANT MANUAL INFORMATION

EAU00005

Particularly important information is distinguished in this manual by the following notations:

The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY

IS INVOLVED!

Failure to follow WARNING instructions could result in severe injury or death to the

motorcycle operator, a bystander or a person inspecting or repairing the motorcycle.

A CAUTION indicates special precautions that must be taken to avoid damage to

the motorcycle.

A NOTE provides key information to make procedures easier or clearer.

NOTE:

8This manual should be considered a permanent part of this motorcycle and should

remain with it even if the motorcycle is subsequently sold.

8Yamaha continually seeks advancements in product design and quality. Therefore,

while this manual contains the most current product information available at the time

of printing, there may be minor discrepancies between your motorcycle and this manu-

al. If there is any question concerning this manual, please consult your Yamaha dealer.

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IMPORTANT MANUAL INFORMATION

EW000002

PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS

MOTORCYCLE.

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TW200M

OWNER’S MANUAL

1st Edition, July 1999

unauthorized use without the written

permission of Yamaha Motor Co., Ltd.

is expressly prohibited.

Printed in Japan.

EAU00008

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EAU00009 TABLE OF CONTENTS

SAFETY INFORMATION ....................................1-1

Safe riding ........................................................1-1

Protective apparel ............................................1-3

Modification......................................................1-3

Loading and accessories .................................1-3

Gasoline and exhaust gas ...............................1-5

Location of the important labels.....................1-7

DESCRIPTION .....................................................2-1

Left view............................................................2-1

Right view.........................................................2-2

Controls/Instruments .......................................2-3

INSTRUMENT AND CONTROL

FUNCTIONS........................................................3-1

Main switch/Steering lock ...............................3-1

Indicator lights..................................................3-2

Speedometer....................................................3-2

Handlebar switches..........................................3-3

Clutch lever.......................................................3-4

Shift pedal.........................................................3-4

Front brake lever ..............................................3-5

Rear brake pedal ..............................................3-5

Fuel tank cap.....................................................3-5

Fuel....................................................................3-6

Fuel cock ...........................................................3-7

Starter (choke) “1”.........................................3-8

Kick starter........................................................3-8

Steering lock.....................................................3-9

Seat ...................................................................3-9

Helmet holder.................................................3-10

Rear shock absorber ......................................3-10

Rear carrier .....................................................3-11

Sidestand........................................................3-11

Sidestand/clutch switch operation check.....3-12

PRE-OPERATION CHECKS.................................4-1

Pre-operation check list ...................................4-1

OPERATION AND IMPORTANT RIDING

POINTS................................................................5-1

Starting and warming up a cold engine.........5-1

Starting a warm engine...................................5-4

Shifting..............................................................5-4

Tips for reducing fuel consumption ...............5-5

Engine break-in ................................................5-5

Parking ..............................................................5-6

PERIODIC MAINTENANCE AND MINOR

REPAIR ................................................................6-1

Tool kit ..............................................................6-1

Periodic maintenance and lubrication............6-3

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TABLE OF CONTENTS

Cowling and panel removal and

installation ........................................................6-6

Cowling A .........................................................6-6

Panel A..............................................................6-7

Panel B ..............................................................6-7

Spark plug.........................................................6-7

Engine oil..........................................................6-9

Air filter ...........................................................6-12

Carburetor adjustment ..................................6-13

Idle speed adjustment ...................................6-13

Throttle cable free play inspection ...............6-14

Cam chain adjustment...................................6-14

Valve clearance adjustment ..........................6-14

Tires.................................................................6-15

Wheels ............................................................6-17

Clutch lever free play adjustment.................6-18

Front brake lever free play adjustment ........6-18

Rear brake pedal height and free play

adjustment......................................................6-19

Brake light switch adjustment.......................6-20

Checking the brake shoes..............................6-21

Drive chain slack check..................................6-21

Drive chain slack adjustment ........................6-22

Drive chain lubrication...................................6-23

Cable inspection and lubrication ..................6-24

Throttle cable and grip lubrication ...............6-24

Brake and shift pedal lubrication..................6-24

Brake and clutch lever lubrication ................6-25

Sidestand lubrication.....................................6-25

Rear suspension lubrication..........................6-25

Front fork inspection......................................6-26

Steering inspection........................................6-26

Wheel bearings ..............................................6-27

Battery.............................................................6-27

Fuse replacement...........................................6-29

Headlight bulb replacement..........................6-30

Turn signal light bulb replacement ..............6-31

Taillight bulb replacement ............................6-31

Supporting the motorcycle ...........................6-32

Front wheel removal......................................6-32

Front wheel installation.................................6-33

Rear wheel removal.......................................6-34

Rear wheel installation ..................................6-34

Troubleshooting.............................................6-35

Troubleshooting chart ...................................6-36

MOTORCYCLE CARE AND STORAGE ..............7-1

Care ...................................................................7-1

Storage..............................................................7-4

SPECIFICATIONS................................................8-1

How to use the conversion table ....................8-5

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9CONSUMER INFORMATION .............................9-1

Identification number records.........................9-1

Key identification number...............................9-1

Vehicle identification number.........................9-1

Model label.......................................................9-2

Noise regulation (For Australia)......................9-2

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1-1

EAU00017

QSAFETY INFORMATION

TWO-WHEELED MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPER-

ATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE

EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING

REQUIREMENTS BEFORE RIDING.

HE OR SHE SHOULD:

1. OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS

OF MOTORCYCLE OPERATION.

2. OBSERVE THE WARNINGS AND MAINTENANCE REQUIREMENTS IN THE OWNER’S MAN-

UAL.

3. OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER RIDING TECHNIQUES.

4. OBTAIN PROFESSIONAL TECHNICAL SERVICE AS INDICATED BY THE OWNER’S MANU-

AL AND/OR WHEN MADE NECESSARY BY MECHANICAL CONDITIONS.

Safe riding

1. Always make pre-operation checks. Careful checks may help prevent an accident.

2. This motorcycle is designed to carry the operator and a passenger.

3. The failure of motorists to detect and recognize motorcycles in traffic is the predominating

cause of automobile/motorcycle accidents. Many accidents have been caused by an auto-

mobile driver who did not see the motorcycle. Making yourself conspicuous appears to be

very effective in reducing the chance of this type of accident.

Therefore:

a. Wear a brightly colored jacket.

b. Use extra caution when you approach and pass through intersections, since intersec-

tions are the most likely places for motorcycle accidents.

c. Ride where other motorists can see you. Avoid riding in another motorist’s “blind spot”.

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