Yamaha XC200T Bedienungsanleitung

1987

MOTORCYCLE

SERVICE MANUAL

Model : XC200T

1YA281972000 *1YA281972000*

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×C200T

SERVUCE MANUAL

1st Edition, June1986

ARIrights reserved,Any reprinting or

...... unauthorized use withoutthe written

permission of Yamaha Motor Co., Ltd.

is e×pressBy prohibited.

Printed in Japan

NOTICE

This manual was written by the Yamaha Motor Company primarily for use by Yamaha dealers and ....

their qualified mechanics,tt is not possible to put an entire mechanic's education into one manual,

so it is assumed that persons using this book to perform maintenance and repairs on Yamaha scooter

have a basic understanding of the mechanical concepts and procedures inherent in scooter repair tech-

nology_ Without such knowledge,attempted repairs or service to this model may render it unfit to

use and/or unsafe.

Yamaha Motor Company,Ltd.is continually striving to improve all models manufactured by Yamaha.

Modifications and significant changes in specifications or procedures will be forwarded to all Autho-

rized Yamaha dealers and will,where applicable,appear in future editions of this manual.

TECHNICAL PUBLiCATiONS

SERVICE DiViSiON

MOTORCYCLES OPERATIONS

YAMAHA MOTOR CO., LTD.

HOW TO USE TH IS MAN UAL

PARTICULARLYiMPORTANT INFORMATmON

This material is distinguished by the following notation.

NOTE: A NOTE provides key information to make procedures easier or clearer.

ii!!i_i_i_ii_iii!i_i:i_i A CAUTION indicates special procedures that must be foltowed to avoid

damage to the scooter.

A WARNING indicates special procedures that must be followed to avoid injury

to a scooter operator or person inspecting or repairing the scooter.

MANUAL FORMAT

All of the procedures in this manual are organized in a sequential,step-by-step format. The informa-

tion has been compiled to provide the mechanic with an easy to read,handy reference that contains

comprehensive explanations of all disassembly,repair,assembly,and inspection operations.

In this revised format,the condition of a faulty component will precede an arrow symbol and the course

of action required will follow the symbol,e.g.,

® Bearings

Pitting/Damage--* Replace.

EXPLODED DIAGRAM

Each chapter provides exploded diagrams before each disassembly section for ease in identifying cor-

rect disassembly and assembly procedures.

-_ ® iLLUSTRATED SYMBOLS

(Referto theimlustration)

Illustrated symbols (_ to _) are designed as

thumb tabs to indicate thechapter's number and

_content.

I General information

ENG Periodic inspection and adjustment

............... _ EngineCooling system

_ _ Carburetion

Chassis

[C_B _il [CHAS_ _) ,_ppter'ndaIces

_ ®

_ _ Illustrated symbols(_ to (_ are used toidentify

6_)_the specifications appearing in the text.

(_) Filling fluid

(_ Lubricant

(_ Tightening

Wear limit, clearanceEngine speed

@ @

(_ _ Illustrated symbols (_ to (_ in the exploded

_= _ _,diagram indicate grade of lubricant and location

= = of lubrication point.

_ _ (_ Apply engine oil

(_ Apply gear oil

_ (_ _ Apply molybdenum disulfide oil

Apply wheel bearing grease

(_ Apply lightweight lithium-soap base grease

®Apply molybdenum disulfide grease

(_ Apply locking agent (LOCTITE®)

®±

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_i_iii_i!iii_iii_I_

_ _i,_,_

.... mNDEX

GENERALNFORMA'r oN IJ]

PERmODmCINSPEONS

AND ADJUSTMENTS UNSP

ADJ

ENGmNEOVERHAUL _

ENG

CARSUREYION CAR8

CHASSMS CHAS_

ELECTRICAL ELEC

APPENDmCES APPX

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GEN

CHAPTER 1.

......... GENERAL mNFORMATiON

SCOOTERIDENTIFICATION ....................................... 1-1

VEHICLE IDENTIFICATION NUMBER .............................. 1-1

ENGINE SERIAL NUMBER ....................................... 1-1

INPORTANT iNFORMATiON ....................................... 1-2 I_

ALL REPLACEMENT PARTS ..................................... 1-2

GASKETS, OILSEALS, AND O-RINGS ............................ 1-2

LOCK WASHERS/PLATES AND COTTER PINS .................... 1-2

BEARINGS AND OIL SEALS ..................................... 1-2

CIRCLIPS...................................................... 1=3

...... SPECIALTOOLS .................................................. 1-3

FOR TUNE-UP .................................................. 1-3

FOR ENGINE SERVICE .......................................... 1-4

FOR CHASSIS SERVICE ......................................... 1-8

FOR ELECTRICALCOMPONENTS ................................ 1-8

[ GEN SCOOTER iDENTiFICATION

GENERAL INFORMATmON

SCOOTER IDENTIFICATION

VEHICLE IDENTmF_CATION NUMBER

The vehicleidentification number _.-_is stamped

h_to the steering head pipe.

_i_ NOTE:

The vehicle identification number is used to iden-

tify your scooter and may be used to register your

scooter with the licensing authority in your state.

Starting Seriam Number:

JYA1YA00_ HA000101

ENGINE SERIAL NUMBER

The engine sedaf number/1_ is stamped into the

elevated part of the left rear section of the trans-

mission case.

NOTE:

The first three digits of these numbers are for

: model identifications; the remaining digits are the

unit production number,

Starting SeriaJ Number:

1YA-000101

NOTE:

Designs and specifications are subject to change

without notice.

1-1

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