Yamaha XP500 Bedienungsanleitung

2005

XP500

XP500A

5VU5-AE1

SERVICE MANUAL

EAS00000

XP500/XP500A 2005

SERVICE MANUAL

First edition, September 2004

Any reproduction or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

EAS00002

NOTICE

This manual was produced by the Yamaha Motor Company, Ltd. primarily for use by Yamaha deal-

ers and their qualified mechanics. It is not possible to include all the knowledge of a mechanic in

one manual. Therefore, anyone who uses this book to perform maintenance and repairs on Yamaha

vehicles should have a basic understanding of mechanics and the techniques to repair these types

of vehicles. Repair and maintenance work attempted by anyone without this knowledge is likely to

render the vehicle unsafe and unfit for use.

Yamaha Motor Company, Ltd. is continually striving to improve all of its models. Modifications and

significant changes in specifications or procedures will be forwarded to all authorized Yamaha deal-

ers and will appear in future editions of this manual where applicable.

NOTE:

Designs and specifications are subject to change without notice.

EAS00005

IMPORTANT MANUAL INFORMATION

Particularly important information is distinguished in this manual by the following.

The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR

SAFETY IS INVOLVED!

Failure to follow WARNING instructions could result in severe injury or death to

the scooter operator, a bystander or a person checking or repairing the scooter.

A CAUTION indicates special precautions that must be taken to avoid damage

to the scooter.

A NOTE provides key information to make procedures easier or clearer.

WARNING

CAUTION:

NOTE:

EAS00007

HOW TO USE THIS MANUAL

This manual is intended as a handy, easy-to-read reference book for the mechanic. Comprehensive

explanations of all installation, removal, disassembly, assembly, repair and check procedures are

laid out with the individual steps in sequential order.

1The manual is divided into chapters. An abbreviation and symbol in the upper right corner of

each page indicate the current chapter.

Refer to “SYMBOLS”.

2Each chapter is divided into sections. The current section title is shown at the top of each page,

except in Chapter 3 (“PERIODIC CHECKS AND ADJUSTMENTS”), where the sub-section

title(s) appears.

3Sub-section titles appear in smaller print than the section title.

4To help identify parts and clarify procedure steps, there are exploded diagrams at the start of

each removal and disassembly section.

5Numbers are given in the order of the jobs in the exploded diagram. A circled number indicates a

disassembly step.

6Symbols indicate parts to be lubricated or replaced.

Refer to “SYMBOLS”.

7A job instruction chart accompanies the exploded diagram, providing the order of jobs, names of

parts, notes in jobs, etc.

8Jobs requiring more information (such as special tools and technical data) are described sequen-

tially.

612

EAS00008

SYMBOLS

The following symbols are not relevant to

every vehicle.

Symbols 1to 9indicate the subject of each

chapter.

1General information

2Specifications

3Periodic checks and adjustments

4Chassis

5Engine

6Cooling system

7Fuel injection system

8Electrical system

9Troubleshooting

Symbols 0to Gindicate the following.

0Serviceable with engine mounted

AFilling fluid

BLubricant

CSpecial tool

DTightening torque

EWear limit, clearance

FEngine speed

GElectrical data

Symbols Hto Min the exploded diagrams

indicate the types of lubricants and lubrication

points.

HEngine oil

IGear oil

JMolybdenum-disulfide oil

KWheel-bearing grease

LLithium-soap- based grease

MMolybdenum-disulfide grease

Symbols Nto Oin the exploded diagrams

indicate the following.

NApply locking agent (LOCTITE®)

OReplace the part

EFG

HIJ

KLM

GEN

INFO

SPEC

CHK

ADJ

CHAS

ENG

COOL

FI –+

ELEC

TRBL

SHTG

EGM

BLS M

New

EAS00012

TABLE OF CONTENTS

GENERAL INFORMATION GEN

INFO 1

SPECIFICATIONS SPEC 2

PERIODIC CHECKS AND

ADJUSTMENTS CHK

ADJ 3

CHASSIS CHAS 4

ENGINE ENG 5

COOLING SYSTEM COOL 6

FUEL INJECTION SYSTEM FI 7

ELECTRICAL SYSTEM ELEC 8

TROUBLESHOOTING TRBL

SHTG 9

–+

GEN

INFO 1

GEN

INFO

CHAPTER 1

GENERAL INFORMATION

SCOOTER IDENTIFICATION..........................................................................1-1

VEHICLE IDENTIFICATION NUMBER .....................................................1-1

MODEL LABEL..........................................................................................1-1

FEATURES......................................................................................................1-2

OUTLINE OF FI SYSTEM .........................................................................1-2

FI SYSTEM................................................................................................1-3

OUTLINE OF ANTI-LOCK BRAKE SYSTEM (XP500A) ...........................1-4

INSTRUMENT FUNCTION .....................................................................1-15

IMPORTANT INFORMATION .......................................................................1-19

PREPARATION FOR REMOVAL AND DISASSEMBLY.........................1-19

REPLACEMENT PARTS.........................................................................1-19

GASKETS, OIL SEALS AND O-RINGS ..................................................1-19

LOCK WASHERS/PLATES AND COTTER PINS ...................................1-20

BEARINGS AND OIL SEALS ..................................................................1-20

CIRCLIPS ................................................................................................1-20

CHECKING THE CONNECTIONS ................................................................1-21

SPECIAL TOOLS ..........................................................................................1-22

Andere Handbücher für XP500

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Yamaha Motorrad Handbücher

Yamaha

Yamaha 2010 XVS1300AZ Bedienungsanleitung

Yamaha

Yamaha Royal Star Tour Deluxe XVZ13CTTC Handbuch

Yamaha

Yamaha 2011 V Star XVS650AA Bedienungsanleitung

Yamaha

Yamaha 2008 Fazer FZ1-N Bedienungsanleitung

Yamaha

Yamaha 2011 Star XV250A Bedienungsanleitung

Yamaha

Yamaha YZ125N1 Bedienungsanleitung

Yamaha

Yamaha DT230 Bedienungsanleitung

Yamaha

Yamaha MT01X Bedienungsanleitung

Yamaha

Yamaha YZF-R1N Bedienungsanleitung

Yamaha

Yamaha 2009 V Star XVS650AY Bedienungsanleitung

Yamaha

Yamaha Fazer FZ8-S Bedienungsanleitung

Yamaha

Yamaha YZ450FP 2023 Anwendungshandbuch

Yamaha

Yamaha YZ125X 2022 Anwendungshandbuch

Yamaha

Yamaha Royal Star XVZ1300A Bedienungsanleitung

Yamaha

Yamaha PW50(V) Bedienungsanleitung

Yamaha

Yamaha YBR 125K Bedienungsanleitung

Yamaha

Yamaha TRACER 700 2020 Bedienungsanleitung

Yamaha

Yamaha XT250Z Bedienungsanleitung

Yamaha

Yamaha R7 2022 Bedienungsanleitung

Yamaha

Yamaha FJR1300 Bedienungsanleitung

Yamaha

Yamaha MT 10 Bedienungsanleitung

Yamaha

Yamaha TT250RM 1999 Bedienungsanleitung

Yamaha

Yamaha V Star XVS1100MC Bedienungsanleitung

Yamaha

Yamaha TT-R50EL 2019 Bedienungsanleitung

Beliebte Motorrad Handbücher anderer Marken

OHVALE

OHVALE GP-0 Stücklistenhandbuch

KTM

KTM 350 XCF-W USA Bedienungsanleitung

HYOSUNG

HYOSUNG ST7 Bedienungsanleitung

Husqvarna

Husqvarna FC 250 2016 Bedienungsanleitung

Ducati

Ducati SCRAMBLER 800 Gebrauchsanweisung

APRILIA

APRILIA ETV MILLE CAPONORD - PART1 02-2001 Bedienungsanleitung

KTM

KTM Freeride E-XC 2021 Bedienungsanleitung

Fantic

Fantic Enduro 125 Bedienungsanleitung

Ducati

Ducati Supersport 750 desmodue Bedienungsanleitung

MV Agusta

MV Agusta 2008 F4 312RR 1078 Gebrauchsanweisung

Ducati

Ducati 748 monoposto strada Bedienungsanleitung

ATK

ATK 1988 250 Bedienungsanleitung

Excelsior-HENDERSON

Excelsior-HENDERSON 1999 HCX Bedienungsanleitung

Triumph

Triumph Thunderbird Bedienungsanleitung

Ducati

Ducati 996 Bedienungsanleitung

BMW

BMW MOTORRAD K 1200 R Sport Installations- und Wartungshandbuch

BMW Motorrad

BMW Motorrad G 650 GS 2007 Installations- und Wartungshandbuch

MV Agusta

MV Agusta 2011 F3 675 Bedienungsanleitung