Yamaha XV19SX(C) Bedienungsanleitung

2008

SERVICE MANUAL

XV19SX(C)

XV19MX(C)

XV19CTSX(C)

XV19CTMX(C)

XV19CSX(C)

XV19CX(C)

LIT-11616-21-26 1D7-28197-12

EAS20050

XV19SX(C)/XV19MX(C)/XV19CTSX(C)/

XV19CTMX(C)/XV19CSX(C)/XV19CX(C)

SERVICE MANUAL

First edition, June 2007

Any reproduction or unauthorized use

without the written permission of

Yamaha Motor Corporation, U.S.A.

is expressly prohibited.

Printed in U.S.A.

P/N LIT-11616-21-26

EAS20070

NOTICE

This manual was produced by the Yamaha Motor Company, Ltd. primarily for use by Yamaha dealers

and their qualified mechanics. It is not possible to include all the knowledge of a mechanic in one man-

ual. Therefore, anyone who uses this book to perform maintenance and repairs on Yamaha vehicles

should have a basic understanding of mechanics and the techniques to repair these types of vehicles.

Repair and maintenance work attempted by anyone without this knowledge is likely to render the vehi-

cle unsafe and unfit for use.

This model has been designed and manufactured to perform within certain specifications in regard to

performance and emissions. Proper service with the correct tools is necessary to ensure that the vehi-

cle will operate as designed. If there is any question about a service procedure, it is imperative that you

contact a Yamaha dealer for any service information changes that apply to this model. This policy is

intended to provide the customer with the most satisfaction from his vehicle and to conform to federal

environmental quality objectives.

Yamaha Motor Company, Ltd. is continually striving to improve all of its models. Modifications and sig-

nificant changes in specifications or procedures will be forwarded to all authorized Yamaha dealers and

will appear in future editions of this manual where applicable.

NOTE:

• This Service Manual contains information regarding periodic maintenance to the emission control sys-

tem. Please read this material carefully.

• Designs and specifications are subject to change without notice.

EAS20080

IMPORTANT MANUAL INFORMATION

Particularly important information is distinguished in this manual by the following.

The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR

SAFETY IS INVOLVED!

Failure to follow WARNING instructions could result in severe injury or death

to the vehicle operator, a bystander or a person checking or repairing the ve-

hicle.

A CAUTION indicates special precautions that must be taken to avoid dam-

age to the vehicle.

A NOTE provides key information to make procedures easier or clearer.

WARNING

CAUTION:

NOTE:

EAS20090

HOW TO USE THIS MANUAL

This manual is intended as a handy, easy-to-read reference book for the mechanic. Comprehensive

explanations of all installation, removal, disassembly, assembly, repair and check procedures are laid

out with the individual steps in sequential order.

•The manual is divided into chapters and each chapter is divided into sections. The current section title

“1”is shown at the top of each page.

•Sub-section titles “2”appear in smaller print than the section title.

•To help identify parts and clarify procedure steps, there are exploded diagrams “3”at the start of each

removal and disassembly section.

•Numbers “4”are given in the order of the jobs in the exploded diagram. A number indicates a disas-

sembly step.

•Symbols “5”indicate parts to be lubricated or replaced.

Refer to “SYMBOLS”.

•A job instruction chart “6”accompanies the exploded diagram, providing the order of jobs, names of

parts, notes in jobs, etc.

•Jobs “7”requiring more information (such as special tools and technical data) are described sequen-

tially.

EAS20100

SYMBOLS

The following symbols are used in this manual

for easier understanding.

NOTE:

The following symbols are not relevant to every

vehicle.

BLS

910

11 12

13 14

15 16

17 18

LT New

123

456

1. Serviceable with engine mounted

2. Filling fluid

3. Lubricant

4. Special tool

5. Tightening torque

6. Wear limit, clearance

7. Engine speed

8. Electrical data

9. Engine oil

10.Gear oil

11.Molybdenum-disulfide oil

12.Brake fluid

13.Wheel-bearing grease

14.Lithium-soap-based grease

15.Molybdenum-disulfide grease

16.Silicone grease

17.Apply locking agent (LOCTITE®).

18.Replace the part with a new one.

EAS20110 TABLE OF CONTENTS

GENERAL INFORMATION 1

SPECIFICATIONS 2

PERIODIC CHECKS AND

ADJUSTMENTS 3

CHASSIS 4

ENGINE 5

FUEL SYSTEM 6

ELECTRICAL SYSTEM 7

TROUBLESHOOTING 8

GENERAL INFORMATION

IDENTIFICATION ............................................................................................1-1

VEHICLE IDENTIFICATION NUMBER .....................................................1-1

MODEL LABEL..........................................................................................1-1

FEATURES......................................................................................................1-2

OUTLINE OF THE FI SYSTEM.................................................................1-2

FI SYSTEM................................................................................................1-3

INSTRUMENT FUNCTIONS (for XV19S(C)/ XV19M(C)/ XV19CTS(C)/

XV19CTM(C))...........................................................................................1-4

INSTRUMENT FUNCTIONS (for XV19CS(C)/ XV19C(C)) .......................1-7

IMPORTANT INFORMATION .......................................................................1-11

PREPARATION FOR REMOVAL AND DISASSEMBLY.........................1-11

REPLACEMENT PARTS.........................................................................1-11

GASKETS, OIL SEALS AND O-RINGS ..................................................1-11

LOCK WASHERS/PLATES AND COTTER PINS ...................................1-11

BEARINGS AND OIL SEALS ..................................................................1-12

CIRCLIPS ................................................................................................1-12

CHECKING THE CONNECTIONS ................................................................1-13

SPECIAL TOOLS ..........................................................................................1-14

IDENTIFICATION

1-1

EAS20130

IDENTIFICATION

EAS20140

VEHICLE IDENTIFICATION NUMBER

The vehicle identification number “1”is stamped

into the right side of the steering head pipe.

EAS20150

MODEL LABEL

The model label “1”is affixed to the frame under

the rider seat. This information will be needed to

order spare parts.

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Yamaha Motorrad Handbücher

Yamaha

Yamaha Jupiter Fi T115FS-5 Bedienungsanleitung

Yamaha

Yamaha Fazer FZ8-S Bedienungsanleitung

Yamaha

Yamaha WR426F(N) Anwendungshandbuch

Yamaha

Yamaha MT-09 2021 Bedienungsanleitung

Yamaha

Yamaha TDM TWIN 900 Bedienungsanleitung

Yamaha

Yamaha TRX850H Bedienungsanleitung

Yamaha

Yamaha JT1 Series Bedienungsanleitung

Yamaha

Yamaha STAR XV19CSX(C) Bedienungsanleitung

Yamaha

Yamaha YFM4FGW Bedienungsanleitung

Yamaha

Yamaha SR125'99 3MW-AE3 Bedienungsanleitung

Yamaha

Yamaha 1990 FZR1000 Bedienungsanleitung

Yamaha

Yamaha XV950CU Bedienungsanleitung

Yamaha

Yamaha XTZ07AR 2024 Bedienungsanleitung

Yamaha

Yamaha YZF-R6L Bedienungsanleitung

Yamaha

Yamaha YZ65M Bedienungsanleitung

Yamaha

Yamaha WR450FB 2012 Anwendungshandbuch

Yamaha

Yamaha FZ6-ST Handbuch

Yamaha

Yamaha 2005 Royal Star XVZ13CTT Bedienungsanleitung

Yamaha

Yamaha XSR MTM690 2016 Bedienungsanleitung

Yamaha

Yamaha TT250RX 2007 Bedienungsanleitung

Yamaha

Yamaha YP250D 98 Handbuch

Yamaha

Yamaha Super Tenere ABS 2018 Bedienungsanleitung

Yamaha

Yamaha WR450F(R) Anwendungshandbuch

Yamaha

Yamaha FZ1-NW Bedienungsanleitung

Beliebte Motorrad Handbücher anderer Marken

OHVALE

OHVALE GP-0 Stücklistenhandbuch

KTM

KTM 350 XCF-W USA Bedienungsanleitung

HYOSUNG

HYOSUNG ST7 Bedienungsanleitung

Husqvarna

Husqvarna FC 250 2016 Bedienungsanleitung

Ducati

Ducati SCRAMBLER 800 Gebrauchsanweisung

MOTO GUZZI

MOTO GUZZI QUOTA 1100 ES Bedienungsanleitung

APRILIA

APRILIA ETV MILLE CAPONORD - PART1 02-2001 Bedienungsanleitung

KTM

KTM Freeride E-XC 2021 Bedienungsanleitung

Fantic

Fantic Enduro 125 Bedienungsanleitung

Ducati

Ducati Supersport 750 desmodue Bedienungsanleitung

MV Agusta

MV Agusta 2008 F4 312RR 1078 Gebrauchsanweisung

Ducati

Ducati 748 monoposto strada Bedienungsanleitung

ATK

ATK 1988 250 Bedienungsanleitung

Excelsior-HENDERSON

Excelsior-HENDERSON 1999 HCX Bedienungsanleitung

Triumph

Triumph Thunderbird Bedienungsanleitung

Ducati

Ducati 996 Bedienungsanleitung

BMW

BMW MOTORRAD K 1200 R Sport Installations- und Wartungshandbuch

BMW Motorrad

BMW Motorrad G 650 GS 2007 Installations- und Wartungshandbuch